Fluke VIBGUARD compact Manual
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Fluke VIBGUARD compact Manual

Fluke VIBGUARD compact Manual

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VIBGUARD
compact
Installation and
Operation
Edition : 23.10.2018
Doc. no. : LIT 79.210.EN
Translation of the German manual
®
Type : VIB 7.900
Serial number and year of manufacture : see type plate
PRODUCER : Fluke Deutschland GmbH, Freisinger Str. 34,
85737 Ismaning, Germany, + 49 89 99616-0,
www.pruftechnik.com

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Summary of Contents for Fluke VIBGUARD compact

  • Page 1 Type : VIB 7.900 Edition : 23.10.2018 Serial number and year of manufacture : see type plate Doc. no. : LIT 79.210.EN PRODUCER : Fluke Deutschland GmbH, Freisinger Str. 34, Translation of the German manual 85737 Ismaning, Germany, + 49 89 99616-0, www.pruftechnik.com...
  • Page 2 The absence of a marking does not however mean that names are not protected. VIBGUARD is a registered trademark of PRÜFTECHNIK AG. © Fluke Corporation. All rights reserved. Fluke Deutschland GmbH Freisinger Str. 34...

  • Page 3: Table Of Contents

    3.3 Cable glands 4 Description 4.1 System module 4.2 Power supply 5 Installation 5.1 Preparation 5.2 Mains connection 5.3 Tools and consumables 6 Mounting 6.1 Switch cabinet installation 6.2 Mounting the protective housing 6.3 RPM sensor VIBGUARD compact│Installation and Operation...
  • Page 4 7.1 Mains supply 7.2 Data line 7.3 Signal lines 7.4 Terminal diagram 7.5 Connection examples 8 Commissioning 8.1 Switching on the VIBGUARD compact 8.2 Transferring the measuring configuration 8.3 Functional check 9 Troubleshooting 10 Upkeep and Accessories 10.1 Upkeep 10.2 Accessories 11 Decommissioning Edition: 10.2018...

  • Page 5: Prior To Starting

    1.4 Abbreviations The following designations are considered equivalent in these instructions: Condition Monitoring System = CMS VIBGUARD compact Condition Monitoring System = VIBGUARD compact or System VIBGUARD compact system module = system module Sensors, cables, mountingadapters = measuring equipment. Current Linedrive = CLD 1.5 Service addresses...
  • Page 6 Empty page...

  • Page 7: Safety

    Installation and Operation 2 Safety VIBGUARD compact was designed and built following careful selection of the harmonized norms to be complied with as well as other technical specifications. The system therefore corresponds to the state of the art and ensures the highest degree of safety.

  • Page 8: Safety Markings

    2.3 Safety markings Please refer to the following figure for the safety markings on the VIBGUARD compact. The safety markings must be observed and must not be concealed or removed. For the variants that are installed in a control cabinet (VIB 7.xxx- PS), the safety labels must be attached at a suitable point in the control cabinet.

  • Page 9: Type Plates

    Type: VIB 7.900-LH or VIB 7.900-PS - Item number of the entire system. S/N: Production week (WWYY) of the entire system and serial number of the system module installed. HW: Hardware status of the protective housing (e.g. V 2.0). VIBGUARD compact...

  • Page 10: Information For The Operator

    Installation and Operation 2.5 Information for the operator Obligations of the operator Maximum safety can only be achieved in practice if all measures required for this are adopted. As the operator, it is part of your duty of care to plan these measures and monitor their implementation. Ensure that the following requirements are met: Qualified specialist personnel for installation, commissioning and operation is available.

  • Page 11: Information For Operating Personnel

    In the event of functional faults, disconnect the system from the supply and secure it against a restart. Operation of a machine is not impaired if the system is out of service. The machine can therefore remain in ope- ration. VIBGUARD compact...

  • Page 12: Residual Hazards And Protective Measures

    Installation and Operation 2.7 Residual hazards and protective measures VIBGUARD compact is verifiably safe assuming it is used as intended. The following damage may occur if operated incorrectly or used improperly: Personal damage Damage to the system or to the machine...

  • Page 13: Technical Data

    Operation: -20°C ... +70°C [ -4 °F ...+ 158 °F] Storage: -40°C ... +80°C [ -40 °F ...+ 176 °F] Relative humidity max. 95 % (25°C [77°F], no condensation) System supply 24±6 VDC / 0.25 A Memory Flash: 2 GB, RAM: 256 MB Housing material Aluminum VIBGUARD compact...
  • Page 14 Installation and Operation Parameter VIB 7.900 approx. 0.7 kg [ 24,7 oz ] Weight Protection class IP 20 Parameter Power supply, Safety, Protective housing Power supply Voltage 100V ... 240V 1-phase / -10% ... +10% / 50Hz ... 60Hz Current draw including system module max 1.3A Overvoltage category Protection class...

  • Page 15: Dimensions

    Installation and Operation 3.2 Dimensions Values in millimeters. System module on a top hat rail, VIB 7.900-PS System module in the protective housing, VIB 7.900-LH VIBGUARD compact...

  • Page 16: Cable Glands

    Installation and Operation 3.3 Cable glands All cables and wires are inserted into the protective housing via metric cable glands. The size, material and clamping range of the cable glands can be found in the table below. Cable glands Material Brass - nickel-plated Size M 12...

  • Page 17: Description

    Temperature, oil quality, alignment condition, load, etc. The system is primarily comprised of the VIBGUARD compact system module with the power supply in the pro- tective housing and the sensors with cables. An expansion by several CMS is possible. The connection to computer or network is done via Ethernet (TCP/IP).

  • Page 18: System Module

    Installation and Operation 4.1 System module VIB 7.900 Schnittstellen, Anzeige- und Bedienelemente PE : Protective earth terminal connected to PE terminal; used for contacting the system hou- sing, contacting the Ethernet socket. 24V 1, PG 1 : Connection for the system module supply. 24V 2 / 24V 3 : Supply for the accessories.
  • Page 19 Data transfer active Event recorder LED status EVENT Once the LED is extinguished the event recorder starts up and records signals. Green Event for triggering the event recorder detected Alarm output LED status NO1/ COM1 Green Alarm output set VIBGUARD compact...

  • Page 20: Power Supply

    Installation and Operation 4.2 Power supply Interfaces, display, operating elements Output : In each case, two screw terminals for positive and negative poles. Both poles are equi- valent. Input : Connection terminals for the power line. DC on , (readiness indicator): LED lights up green if the voltage at the output is >...

  • Page 21: Installation

    Ethernet TCP/IP / 100 Mbit Network Connecting cables, general requirements Temperature range -20°C to +80°C [-4°F ... +176°F] Flammability flame retardant according to UL 2556 VW-1 or equivalent (IEC 60332-1-2 / IEC 60332-2-2) shielding > 85% Shielded cable VIBGUARD compact...

  • Page 22: Mains Connection

    Installation and Operation 5.2 Mains connection VIBGUARD compact meets the requirements for protection class I. The resulting necessary protective earth con- ductor establishes the connection between the protective earth connection of the VIBGUARD compact and the external protective earth conductor system.

  • Page 23: Tools And Consumables

    Sensor cable (VIB 90061, VIB 90008) and digital inputs/outputs e.g.: KLAUKE 469/10 (0.5 mm² / white), Shield via KLAUKE 472/12 (1.5 mm² / black) Suitable strain relief for cable protection Cable tie or Velcro fastener to fix the cable in place Labels to mark the cable routes VIBGUARD compact...

  • Page 24: Mounting

    Installation and Operation 6 Mounting 6.1 Switch cabinet installation The variants VIB 7.8xx-PS are intended for installation on a top hat rail in an existing switch cabinet. The components are mounted and wired on a top hat rail for transportation purposes. Observe the following specifications prior to installation in the switch cabinet.
  • Page 25 The PE terminal remains connected to the power supply via the protective conductor. Take the power supply (1T1) off of the top hat rail: To do so, press the locking lever inward and then pull the power supply upward to remove it. VIBGUARD compact...
  • Page 26 Installation and Operation Installing system components in the switch cabinet Place the system module and the power supply on the top hat rail in the switch cabinet and let them lock in place. Reinsert the PE terminal between the power supply and the system module. Note Ensuring that the power supply is cooled The power supply is designed for convection cooling and does not require an external air supply.

  • Page 27: Mounting The Protective Housing

    Drill four holes in the intended location for attachment of the protective housing. The distances between the holes can be found in the dimension outlines (refer to ‚ "Dimensions" on page 15). If necessary, put assembly dowels in the drill holes. Fasten the protective housing with four M8 screws. VIBGUARD compact...

  • Page 28: Rpm Sensor

    The function display (LED) of the sensor responds during an RPM measurement. The RPM sensor supplies the raw signal to the VIBGUARD compact directly. It is not averaged. This is specifically necessary for variable speed units.
  • Page 29 Ensure that the arrangement is not excited by machine vibrations. If the RPM sensor is installed on the same retaining plate as the system RPM sensor, ensure that the system sensor is working flawlessly. Dimensions Measuring distance VIBGUARD compact...

  • Page 30: Electrical Connection

    Installation and Operation 7 Electrical connection VIBGUARD compact is wired with the supply components at the factory. The following connections are to be esta- blished for installation on site: Connection to the mains supply Connection to the data network (Ethernet)
  • Page 31 Designation Function 24V_1 Supply for system module PG_1 24V_2 Supply of additional equip- ment PG_2 24V_3 Supply of additional equip- ment PG_3 Protective con- Protective grounding of the ductor terminal housing and current path of the surge arrester. VIBGUARD compact...

  • Page 32: Data Line

    Installation and Operation 7.2 Data line The system module is connected to the data network via the LAN terminal using an standard Ethernet cable with pre-assembled RJ45 connector. The cable end is inserted into the protective housing through a cable gland with multiple sealings.

  • Page 33: Signal Lines

    Installation and Operation 7.3 Signal lines The sensors in the VIBGUARD compact CMS are wired with shielded cables by default. Depending on the sensor type installed, coaxial or two-wire twisted-pair cables are used. The following rules must be observed when selecting the cable path: There are no frequency inverters or their supply lines in the wiring area.
  • Page 34 Installation and Operation Shield connection The PRÜFTECHNIK shield connector for sensor cables (VIB 6.726-100) allows you to prepare the sensor cable for connection to the shield terminal in just a few simple steps. The equipment supplied includes 100 solder sleeves. Per solder sleeve one single-core shield cable (AWG22 /0.38 mm²) is additionally required.
  • Page 35 Terminals AI1 to AI6 are provided for vibration signals. Connect the rpm sensor to the tachometer pulse input TP1. Connect a status signal to the digital input DI1. Connect the relay outputs SYS and NO to a digital input of an external system Observe the connection specifications in this regard (see "Technical data" on page 13). VIBGUARD compact...
  • Page 36 Installation and Operation To connect a signal cable to the terminal block, proceed as follows: Open one of the large cable glands (M32) using a suitable spanner (Size 36). Take out the seal. Remove a sealing insert. Place a cable loop in order to not put any strain on the connection during subsequent service work. Insert the open cable end through the seal (max.
  • Page 37 (see "Removing system components from the top hat rail" on page 24 ). Use suitable, isolated ferrule sleeves (min. 10 mm long) as well as a crimp tool with square crimping to form the ferrules (see "Tools and consumables" on page 23). VIBGUARD compact...

  • Page 38: Terminal Diagram

    Installation and Operation 7.4 Terminal diagram Digital inputs / outputs Sensor 1 to 6 (analog IN) Terminal Designation Number / Ter- Digital IN 1 DI1+ (Plus) Designation minal DI1- (Minus) Sensor 1 AI1+ (Signal Plus) System OK AI4+ (Signal Plus) AI1- (Minus) AI4- (Minus) AI1S (Screen)

  • Page 39: Connection Examples

    Leave the screening terminal (S) open. Example for channel AI1 Terminal 13: Signal (+) Terminal 14: Screen (-). Terminal 15: open Prepare the cable screen with the shield connection set (VIB 6.725- 100). Connection to the buffer (voltage output, e.g. 0 to 10V). VIBGUARD compact...
  • Page 40 Installation and Operation #2: IEPE sensor via twisted pair cable System module Terminal Instructions Signal at plus (+), 13 to 24 GND at minus (-), 28 to 33 Screen at screen terminal (S) Example for channel AI1 Terminal 13: Signal (+) Terminal 14: GND (-).
  • Page 41 Instructions 25 to 27 Signal at plus (TP1+), GND at minus (TP1-), (3-wire connection) Supply at supply plus (VTP1+). Example for channel TP1 Terminal 25: +24 V (Supply) Terminal 26: Signal Terminal 27: GND/ Screen RPM sensor, 3-wires VIBGUARD compact...
  • Page 42 Installation and Operation #4: Sensor signal via buffered voltage output (Buffered OUT) System module Terminal Instructions Signal at plus (+), 13 to 24 Screen at minus (-), 28 to 33 Leave the screen terminal (S) open. Example for channel AI1 Terminal 13: Signal (+) Terminal 14: GND (-) Terminal 15: open...

  • Page 43: Commissioning

    8 Commissioning The system is configured via the PC software OMNITREND Center. 8.1 Switching on the VIBGUARD compact Switch on the mains supply. The system module starts up and launches the measuring configuration that is currently loaded on the system.

  • Page 44: Troubleshooting

    Installation and Operation 9 Troubleshooting The following errors may occur during operation: Symptom: Sensor status LED on the system module indicates a fault message (flashing orange). Possible cause: Sensor line is interrupted or has short circuited. Remedy: Check that the connections on the sensor and system are secure. Exchange any damaged cables Remedy: Check the cable connections with the PRÜFTECHNIK installation checker (item no.
  • Page 45 Proceed as follows to remove the system module: Disconnect the green terminal connectors from the system module to which cables are connected. Remove the system module from the top hat rail. Symptom: The system module is not reachable via the network (LAN). VIBGUARD compact...
  • Page 46 The system module has two operating buttons: the IP PRESET button to load the default IP address and the RESET button to restart the system. Operating buttons on the VIBGUARD compact system module: RESET, IP PRESET Restarting the system (RESET) The RESET button can be reached via a small hole in the cover plate.

  • Page 47: Upkeep And Accessories

    If necessary, the housing is to be cleaned with a damp cloth in order to ensure that the safety markings remain visi- ble. Damaged cables and connector plugs are to be replaced immediately. VIBGUARD compact does not require maintenance. The measurement database is to be backed up on a regular basis.

  • Page 48: Decommissioning

    Installation and Operation 11 Decommissioning VIBGUARD compact is used exclusively for commercial purposes. The system and measuring equipment must not be disposed of using public waste disposal companies. Upon reaching the end of the period of use, you can dispose...
  • Page 50 Printed in Germany LIT 79.210.EN.10.2018 Fluke Deutschland GmbH Freisinger Str. 34 85737 Ismaning, Germany + 49 89 99616-0 www.pruftechnik.com Productive Maintenance Technology...

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