Transportation, Rigging And Storage; General; Shipment - Johnson Controls YORK YK Installation, Commissioning, Operation And Maintenance Manual

Centrifugal liquid chiller
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3

TRANSPORTATION, RIGGING AND STORAGE

3.1 General

YK units are shipped as a single factory assembled,
piped, wired package, requiring minimum installation
to make chilled water connections, condenser water
connections, refrigerant atmospheric relief connections,
and electrical power connections.
Refrigerant and oil charges are shipped separately
(unless optional condenser isolation valves are
ordered).
Chillers can also be shipped dismantled when required
by rigging conditions, but generally it is more economical
to enlarge access openings to accommodate the factory
assembled unit. Chillers shipped dismantled MUST
be fi eld assembled under the supervision of a York
representative.
FIELD ASSEMBLED UNITS ONLY
Use Form 160.73-N3 in conjunction with this manual.
This instruction will be furnished with all units that are to
be fi eld assembled. Extra copies may be ordered from
the York Publication Distribution Centre.
A York authorised representative must check the
installation, supervise the initial start-up and operation
of all newly installed chillers.
The York Warranty may be voided if the
following restrictions are not adhered to:
CAUTION
1. No valves or connections should be opened under
any circumstances because such action will result in
loss of the factory nitrogen charge.
2. Do not dismantle or open the chiller for any
reason except under the supervision of a York
representative.
3. When units are shipped dismantled, notify the nearest
York offi ce in ample time for a York representative
to supervise rigging the unit to its operating position
and the assembly of components.
4. Do not make fi nal power supply connections to the
compressor motor or control centre.
5. Do not charge the compressor with oil.
6. Do not charge the unit with refrigerant.
7. Do not attempt to start the system.
GB
8. Do not run hot water (40°C maximum.) or steam
through the evaporator or condenser at any time.

3.2 Shipment

The chiller may be ordered and shipped in any of the
following forms:
Form 1 – Factory Assembled Unit (complete with
motor, refrigerant and oil charges)
1. The motor/compressor assembly mounted, with
all necessary interconnecting piping assembled.
Graphic control centre (OptiView) is mounted on the
unit. Complete unit factory leak tested, evacuated
and charged with R134a.
An optional Solid State Starter or Variable Speed
Drive can be factory mounted and wired.
2. Miscellaneous material – Four (4) vibration isolation
pads (or optional spring isolators and brackets).
Form 2 – Factory Assembled Unit (complete with
motor, refrigerant and oil charges shipped separately).
1. The motor/compressor assembly mounted, with
all necessary interconnecting piping assembled.
Graphic control centre (OptiView) is mounted on the
unit. Complete unit factory leak tested, evacuated
and charged with holding charge of nitrogen.
An optional Solid State Starter or Variable Speed
Drive can be factory mounted and wired.
2. Miscellaneous material – Four (4) vibration isolation
pads (or optional spring isolators and brackets).
Form 3 – Driveline Separate From Shells
Shipped as three major assemblies. Unit first
factory assembled, refrigerant piped, wired and leak
tested; then dismantled for shipment. Compressor/
motor assembly removed from shells and skidded.
Evaporator/condenser shells are not skidded.
All compressor wiring attached, and all conduit is left
on shell. All openings on compressor, oil separator,
and shell are closed and charged with dry nitrogen
(1.4 to 2 kPag).
Miscellaneous packaging of control centre, tubing,
water temperature controls, wiring, oil, isolators, solid
state starter (option), etc.; refrigerant charge shipped
separately.
035-19569-101 (0109)
3-1

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