Centrifugal liquid chillers, r-134a or r-513a with optiview control center for electromechanical starter, solid state starter, and variable speed drive (56 pages)
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Supersedes: 160.76-PW6 (619) Form: 160.76-PW6 (919) WIRING DIAGRAM MODEL YK (STYLE H) WITH OPTIVIEW CONTROL CENTER AND SSS WITH MODBUS, LVVSD WITH MODBUS WIRING DIAGRAMS CONTRACTOR _________________________ PURCHASER _____________________________________________ ORDER NO. ____________________________ JOB NAME ________________________________________________ JCI CONTRACT NO. _____________________ LOCATION ________________________________________________ JCI ORDER NO.
All wiring must be in accor- dance with Johnson Controls’ published specifications and must be performed only by a qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals.
FORM 160.76-PW6 ISSUE DATE: 09/06/2019 CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig- tinuous product improvement, the information con- ging, lifting, and operating/service personnel should tained in this document is subject to change without verify whether the equipment has been modified and notice.
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8. The contact rating is 5 A resistive at 120 VAC or supplied in a bag attached to the green ground 240 VAC. screw located in the lower left corner of the con- trol panel. JOHNSON CONTROLS...
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Low Oil Temperature (Provided by RT3 and Shield Cable Condenser Press Transducer) Metal Oxide Varistor Low Oil Temp. Differential (Provided by RT3 LOTD and Condenser Press Transducer) Terminal Located in Starter (TB1 or 1TB) HGBP Hot Gas Bypass JOHNSON CONTROLS...
J34-8 TO LINE 42 SUPR (SEE NOTE 11) MOTOR CONTROLLER FAULT 2 SOL LIQUID LINE AUTO LUBE SAFETY STOP (OPEN ON FAULT) SOLENOID VALVE (K3,K4 &K7 COMP. ONLY) (OPTIONAL) HPCO J33-4 J33-2 LD19485a FIGURE 1 - ELEMENTARY DIAGRAM JOHNSON CONTROLS...
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CLOSE ON TEMP CCW CLOSE RISE CLOSE ON SUPR TEMP FALL 1R-2 J34-6 PRV MOTOR (K18) P34-14 J34-15 SUPR J33-7 CW OPEN P34-13 SOLENOID BRAKE J34-3 CCW CLOSE SUPR J34-4 VGD MOTOR LD29292 FIGURE 2 - ELEMENTARY DIAGRAM JOHNSON CONTROLS...
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ON TEMP CCW CLOSE RISE CLOSE ON SUPR TEMP FALL 1R-2 J34-6 PRV MOTOR (K18) P34-14 J34-15 SUPR J33-7 CW OPEN P34-13 SOLENOID BRAKE J34-3 CCW CLOSE SUPR J34-4 VGD MOTOR LD29293 FIGURE 2 - ELEMENTARY DIAGRAM (CONT'D) JOHNSON CONTROLS...
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ROW 4 ROW 3 ROW 2 ROW 1 DISPLAY COL 7 COL 6 COL 5 COL 4 MICROBOARD COL 3 COL 2 MICROBOARD COL 1 COL 0 STATIC SHIELD KEYPAD TO MICRO BOARD LD19487a FIGURE 3 - ELEMENTARY DIAGRAM JOHNSON CONTROLS...
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KEY IN COL 3 COL 2 COL 1 COL 0 KEYPAD (BLK) TO TB6-5 K1-K4 ORIFICE VALVE (RED) ACTUATOR #1 TO TB6-162 (WHT) (BLK) K4 ONLY (RED) ORIFICE VALVE ACTUATOR #2 3(WHT) LD19489a FIGURE 4 - MICROBOARD DIAGRAM JOHNSON CONTROLS...
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TO MOTOR CONTROLLER J25- (SSS OR VSD) (OPTION TO SC-EQ) DTR1 PRINTER TXD1 & BAS RXD1 DSR1 J15- COM 5A SHLD MC2/MBC +12V TB10 SPARE J29- J30- J19- J20- VS OIL PUMP DRIVE LD19490a FIGURE 4 - MICROBOARD DIAGRAM (CONT'D) JOHNSON CONTROLS...
DISPLAY INTERFACE BOARD P/N 031-02887-000 REAR VIEW DISPLAY KIT YORK P/N 331-01771-000 REV H AND LATER (MOUNTING PLATE NOT SHOWN) DISPLAY KIT DOOR INSIDE VIEW OF FRONT DOOR SAFETY STOP SAFETY STOP LD19491a FIGURE 5 - DISPLAY INTERFACE BOARD JOHNSON CONTROLS...
TO CONTACTOR CONTROL VOLTAGE SEE NOTE 14 WIRE COLOR SUPPLIED BY OTHER COMMON * THESE PINS ARE CONNECTED TO CIRCUIT 14 ON SYSTEM WIRING SIDE FOR K7 COMPR. ONLY. +24 VDC LD19495a FIGURE 7 - CONNECTION DIAGRAM (UL) (CONT'D) JOHNSON CONTROLS...
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TO CONDENSER LIQUID FLOW SWITCH 1,11 (SEE NOTES 2,7) TO WARNING ALARM 55,56 (SEE NOTES 2,12,15) TO COMPR. MTR, STARTER W/CONTROL SUPPLY 1,3,4,15,24,53, XFMR, 115V, 50/60 Hz (SEE NOTES 14) L,2 (GROUNDED CONDUCTOR) LD29294 FIGURE 8 - CONNECTION DIAGRAM (CE) JOHNSON CONTROLS...
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WIRE COLOR SEE NOTE 14 COMMON * THESE PINS ARE CONNECTED TO CIRCUIT 14 ON SYSTEM WIRING SIDE FOR K7 COMPR. ONLY. +24 VDC TO CONTACTOR CONTROL VOLTAGE SUPPLIED BY OTHER LD29295 FIGURE 8 - CONNECTION DIAGRAM (CE) (CONT'D) JOHNSON CONTROLS...
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SUPR SUPR 2SOL VSOP (2SOL - K3,K4 & K7 (EXCEPT K7 COMPR.) (EXCEPT K7 COMPR.) COMPR. ONLY) DETAIL C USED ON K7 COMPR. ONLY PIN MATING FACE VIEW OF PLUGS AT WIREWAY LD29296 FIGURE 9 - CONNECTION DIAGRAM JOHNSON CONTROLS...
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USED ON COMPR. MOTOR MOTOR MOTOR WITH VGD ONLY EXCEPT K7 COMPR. BRAKE SOL. SUPR SUPR USED ON K7 COMPR. ONLY USED ON ALL "H" & "K" COMPR. EXCEPT K7 COMPR. LD29297 FIGURE 9 - CONNECTION DIAGRAM (CONT'D) JOHNSON CONTROLS...
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TO CONTROL PANEL (SEE SHEET 7) MOTOR TO VSD OR SSS (SEE SHT.14) ZT040 TSH040 THRUST OH040 OIL HEATER SWITCH 1HTR THERMOSTAT COVER PLATES VIEWED FROM OUTSIDE OF PANEL Q COMPR. ONLY LD29298 FIGURE 10 - CONNECTION DIAGRAM JOHNSON CONTROLS...
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PANEL CONNRS J33, J34 AND J35 VANE MOTOR PRV010 TO VS OIL PUMP PANEL (SEE SHT 13) MPH040 1,15,70 PUMP MOTOR SUPR 031-01739B OIL OIL RETURN PUMP OUTPUT SOLENOID VALVE FILTER BOARD OY040 1SOL LD29299 FIGURE 10 - CONNECTION DIAGRAM (CONT'D) JOHNSON CONTROLS...
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(ON H9 COMPR. WITHOUT WIREWAY ONLY) AND P COMPR. SUPR ZT040 THRUST SWITCH OIL RETURN SOLENOID VALVE OY040 1SOL COVER PLATES VIEWED FROM OUTSIDE OF PANEL H9 COMPR. (WITHOUT WIREWAY) P COMPR. ONLY LD29300 FIGURE 11 - CONNECTION DIAGRAM JOHNSON CONTROLS...
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ADAPTER HARNESS (392-31775-001) NO VGD (392-31774-001) WITH VGD TO MATE WITH PANEL CONNRS J33, J34 AND J35 MPH040 PUMP MOTOR 031-01739B OIL PUMP OUTPUT FILTER BOARD 1HTR HEATER TSH040 OIL HEATER THERMOSTAT LD29301 FIGURE 11 - CONNECTION DIAGRAM (CONT'D) JOHNSON CONTROLS...
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TO VS OIL PUMP PANEL (SEE SHT 13) TO VSD OR SSS 1A,2A,15,64,70,GND (SEE SHEET 14) SUPR OIL RETURN SOLENOID VALVE OY040 1SOL COVER PLATES VIEWED FROM OUTSIDE OF PANEL K1-K2 COMPR. (WITHOUT WIREWAY) ONLY LD29302 FIGURE 12 - CONNECTION DIAGRAM JOHNSON CONTROLS...
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ADAPTER HARNESS (392-83106-000) FOR K1-K4 COMPR ONLY TO MATE WITH PANEL CONNRS J33, J34 AND J35 MPH040 PUMP MOTOR 031-01739B OIL PUMP OUTPUT FILTER BOARD 1HTR HEATER TSH040 OIL HEATER THERMOSTAT LD29303 FIGURE 12 - CONNECTION DIAGRAM (CONT'D) JOHNSON CONTROLS...
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P8 AND LARGER COMPR. ONLY 64,72,73, 74,104,105, 106,107 72,73,74 Q COMP. ONLY Q COMP. ONLY WIRE ENTRY VIEW 14 13 14 13 1,15,70 Q COMP. ONLY 1A,2A 15,64 70,G1 LD29304 FIGURE 13 - VARIABLE SPEED OIL PUMP DRIVE PANEL JOHNSON CONTROLS...
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NOTE: SEE FIELD WIRING LABEL (LOCATED IN THE CONTROL PANEL), FOR FUSE SIZES AND LOCATIONS. 14 13 14 13 1,15,70,GND3 Q COMP. ONLY 1A,2A 15,64 GND3 70,G1 LD29305 FIGURE 13 - VARIABLE SPEED OIL PUMP DRIVE PANEL (CONT'D) JOHNSON CONTROLS...
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GROUND WIRE PANEL (SEE SHT. 7) WATER PUMP (FOR CE APPLICATION, WIRE "L" IS LABELED "U", MOTOR AND WIRE "2" IS LABELED "N") 2,108 GND BAR CE APPLICATION ONLY LD29306 FIGURE 14 - STARTER WIRING FOR ALL COMPRESSORS JOHNSON CONTROLS...
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FORM 160.76-PW6 ISSUE DATE: 09/06/2019 NOTES JOHNSON CONTROLS...