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YORK YMC2
User Manuals: Johnson Controls YORK YMC2 Chiller
Manuals and User Guides for Johnson Controls YORK YMC2 Chiller. We have
4
Johnson Controls YORK YMC2 Chiller manuals available for free PDF download: Operation And Maintenance, Operation And Maintenance Manual, Installation Manual, Wiring Diagram
Johnson Controls YORK YMC2 Operation And Maintenance (184 pages)
Mod B with OptiView. Centrifugal Liquid Chiller with R-134a or R-513A Refrigerant
Brand:
Johnson Controls
| Category:
Chiller
| Size: 10 MB
Table of Contents
Table of Contents
3
General Safety Guidelines
7
Safety Symbols
7
Changeability of this Document
8
Associated Literature
8
Conditioned Based Maintenance
9
Nomenclature
9
System Fundamentals
11
System Components
11
Compressor
11
Motor
11
Heat Exchangers
11
Evaporator
12
Condenser
12
Water Boxes
12
Refrigerant Flow Control
12
Variable Speed Drive
12
Power Panel
12
Optional Service Isolation Valves
12
Optional Hot Gas Bypass
13
Optiview™ Control Center
13
System Operation Description
15
Capacity Control
16
Anti-Surge Minimum Frequency
17
Smart Freeze
17
Surge Protection
17
Head Pressure Control
17
System Operating Procedures
19
Pre-Starting
19
Condenser Water Temperature Control
19
Start-Up
19
Chiller Operation
20
Chilled Liquid Control Settings
21
Operator Setpoints Quick Reference
22
Stopping the System
23
Safety Stop
23
Operating Logs
23
Fault Shutdowns
24
Prolonged Shutdown
24
Restart after Prolonged Shutdown
25
Optiview Control Center Functions and Navigation
28
Interface Conventions
28
Display Only
28
Programmable
28
Navigation
29
Languages
30
Analog Input Ranges
30
Home Screen
32
System Screen
35
Evaporator Screen
37
Condenser Screen
40
Heat Pump Screen
42
Compressor Screen
47
Magnetic Bearing Controller Screen
49
Magnetic Bearing Controller Details Screen
51
Surge Screen
54
Variable Geometry Diffuser Screen
56
Power Panel Screen
58
Capacity Control Screen
60
Variable Speed Drive Screen
63
Variable Speed Drive (VSD) Details Screen
66
Motor Details Screen
68
Setpoints Screen
70
Setup Screen
73
Schedule Screen
77
User Screen
79
Comms Screen
80
Printer Screen
82
Sales Order Screen
84
Operations Screen
86
History Screen
87
History Details Screen
89
Custom Screen
90
Custom Setup Screen
91
Trend Screen
93
Trend Setup Screen
95
Advanced Trend Setup Screen
98
Common Slots Screen
101
Master Slot Numbers List for Use with Trend Feature
102
Display Messages
106
VSD Operation
140
Optispeed Compressor Drive Overview
140
Optispeed Compressor Drive Features
140
Optispeed Compressor Drive Details (0490 and 0774 Amp Drives)
141
Smart Sensor System
142
Optispeed Compressor Drive Details (0490A, 0612A, 0730A, and 1278A Amp Drives)
143
Optispeed Compressor Drive and Chiller Operation (0490 and 0774 Amp Models)
154
Optispeed Compressor Drive and Chiller Operation
154
1278A Amp Models)
155
Maintenance
156
Preventative Maintenance
156
Renewal Parts
157
Operating Inspections
157
Checking System for Leaks
158
Conduct Pressure Test
158
System Evacuation
160
Vacuum Dehydration
160
Conduct Pressure Test
163
Refrigerant Charging
163
Checking the Refrigerant Charge
163
Handling Refrigerant for Dismantling and Repairs
164
Compressor and Motor
164
Condensers and Evaporators
165
Chemical Water Treatment
165
Cleaning Evaporator and Condenser Tubes
166
Tube Fouling
166
Tube Cleaning Procedures
166
Acid Cleaning of Tubes
166
Testing for Evaporator and Condenser Tube Leaks
167
Electrical Controls
168
Automatic Battery Health Test - During Shutdown
168
Printing
170
Printing Overview
170
Acceptable Printers
170
OKI Data
171
Brecknell
172
Control Center Setup
173
Downloading System Prints to a Laptop
174
Unit Conversion
184
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Johnson Controls YORK YMC2 Operation And Maintenance Manual (178 pages)
Mod B with OptiView Control Center Centrifugal Liquid Chiller with R-134a or R-513A Refrigerant
Brand:
Johnson Controls
| Category:
Chiller
| Size: 5 MB
Table of Contents
Table of Contents
3
General Safety Guidelines
5
Safety Symbols
5
Wiring Warning
6
Refrigerant Warning
6
YORK Chiller Access Manager - System Security Statement
6
Changeability of this Document
8
Associated Literature
9
Conditioned Based Maintenance
10
Proactive Services
10
Nomenclature
10
System Fundamentals
12
System Components
12
System Operation Description
17
System Operating Procedures
21
Pre-Starting
21
Condenser Water Temperature Control
21
Start-Up
21
Chiller Operation
22
Chilled Liquid Control Settings
22
Operator Setpoints Quick Reference
24
Stopping the System
24
Safety Stop
24
Operating Logs
25
Fault Shutdowns
25
Preparing for Prolonged Shutdown
26
Restart after Prolonged Shutdown
26
Optiview Control Center Functions and Navigation
27
Interface Conventions
27
Languages
36
Analog Input Ranges
36
Optiview Screens
37
Master Slot Numbers List
89
Display Messages
94
VSD Operation
127
Optispeed Compressor Drive Overview
127
Optispeed Compressor Drive Features
127
Smart Sensor System
128
Maintenance
144
Preventative Maintenance
144
Renewal Parts
145
Operating Inspections
145
Checking the System for Leaks
146
System Pressure Test
146
System Evacuation
149
Refrigerant Charging
153
Compressor and Motor Maintenance
156
Condensers and Evaporator Maintenance
157
Electrical Controls
160
Automatic Battery Health Test During Shutdown
160
Printing
162
Printing Overview
162
Acceptable Printers
162
Control Center Setup
165
Downloading System Reports to a Laptop
165
Unit Conversion
177
Johnson Controls YORK YMC2 Installation Manual (36 pages)
CENTRIFUGAL LIQUID CHILLERS
Brand:
Johnson Controls
| Category:
Chiller
| Size: 3 MB
Table of Contents
Table of Contents
5
Section 1 - Shipping
7
Component Combinations
7
FIGURE 1 - YMC 2 Chiller Components
7
General
7
TABLE 1 - Allowable Motor / Compressor / Evaporator / Condenser Combinations
7
FIGURE 2 - Rigging
13
Determine Location
14
Clearance Requirements
14
Foundation Requirements
14
Install Isolators
14
Neoprene Isolator Pads
14
Rig Unit to Final Location
14
Field Assembled Units Only
8
YMC 2 Shipment Forms
8
Form 1
8
Form 2
8
Form 3
8
Form 7
8
Form 9
8
Form 10
8
Form 11
8
Chiller Data Plate
12
Inspection-Damage-Shortage
12
Section 2 - Installation
13
Overview
13
Rig Chiller Unit
13
FIGURE 3 - Neoprene Isolators
15
FIGURE 4 - Neoprene Isolators
16
FIGURE 5 - Spring Isolators
17
FIGURE 6 - Spring Isolators
18
FIGURE 7 - Typical Refrigerant Vent Piping
19
FIGURE 9 - FAA Unit Insulation
22
FIGURE 10 - FAB Unit Insulation
23
Apply Insulation
24
Installation Check - Request for Start-Up Service
24
FIGURE 11 - Dimensions - 197 & 205 Compressor Units Ft-In (MM)
25
Evaporator Nozzle Arrangements (150 Psi Compact Water Boxes)
26
Make Connections
19
Piping Connections
19
FIGURE 8 - Schematic of a Typical Piping Arrangement
20
Control Wiring
21
Power Wiring
21
Refrigerant Relief Piping
21
Supplied Variable Speed Drive
21
Unit Piping
21
Install Optional Spring Isolators
17
Section 3 - Dimensions, Nozzle Arrangements and Weights
25
Compressor Unit Dimensions
25
FIGURE 12 - Evaporators - Compact Water Boxes (1-Pass Nozzle Arrangements)
26
FIGURE 16 - Condensers - Compact Water Boxes (1-Pass Nozzle Arrangements)
28
FIGURE 17 - Condensers - Compact Water Boxes (3-Pass Nozzle Arrangements)
28
FIGURE 20 - Evaporators - Marine Water Boxes (1-Pass Nozzle Arrangements)
30
FIGURE 21 - Evaporators - Marine Water Boxes (2-Pass Nozzle Arrangements)
30
FIGURE 22 - Evaporators - Marine Water Boxes (3-Pass Nozzle Arrangements)
30
FIGURE 23 - Evaporators - 150 Psi Marine Water Boxes
31
Condenser Nozzle Arrangements (150 Psi Marine Water Boxes)
32
FIGURE 24 - Condensers - Marine Water Boxes (1-Pass Nozzle Arrangements)
32
FIGURE 25 - Condensers - Marine Water Boxes (2-Pass Nozzle Arrangements)
32
FIGURE 26 - Condensers - Marine Water Boxes (3-Pass Nozzle Arrangements)
32
FIGURE 27 - Condensers - 150 Psi Marine Water Boxes
33
150 PSI Compact and Marine Water Boxes Lbs (Kgs)
34
TABLE 2 - Approximate Unit Weight* (Max Tube Count Using 150 Psi Compact Waterboxes)
34
TABLE 3 - Evaporator Marine Water Box Weights (to be Added to Standard Unit Weights Shown on Table 2)
34
TABLE 4 - Condenser Marine Water Box Weights (to be Added to Standard Unit Weights Shown on Table 2)
34
Weights
34
TABLE 5 - si Metric Conversion
35
Temperature
35
FIGURE 13 - Evaporators - Compact Water Boxes (2-Pass Nozzle Arrangements)
26
FIGURE 14 - Evaporators - Compact Water Boxes (3-Pass Nozzle Arrangements)
26
FIGURE 18 - Condensers - Compact Water Boxes (2-Pass Nozzle Arrangements)
28
FIGURE 19 - Condensers - 150 Psi Compact Water Boxes
29
Evaporator Nozzle Arrangements (150 PSI Marine Water Boxes)
30
FIGURE 15 - Evaporators - 150 Psi Compact Water Boxes
27
Condenser Nozzle Arrangements (150 Psi Compact Water Boxes)
28
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Johnson Controls YORK YMC2 Wiring Diagram (16 pages)
MAGNETIC BEARING CONTROL
Brand:
Johnson Controls
| Category:
Chiller
| Size: 1 MB
Table of Contents
Read before Proceeding
2
General Safety Guidelines
2
Changeability of this Document
2
Manual Description
3
Temperature Probe
4
Housing Ground
5
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