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5. Inspection and Maintenance
Conduct preoperational inspection every day, and voluntary inspection periodically once a month.
Preoperational inspection
Be sure to conduct preoperational inspection every day before start of work. Details of preoperational inspection
are as follows:
Parts subject to inspection
1. Inspection to be conducted with the key switch turned OFF
(1)
Appearance of
[1]
vehicle body
[2] Mast
[3] Fork
[4] Tire
[5] Main bolt/nut
Hydraulic unit
Cylinder and piping
(2)
Battery electrolyte volume
(3) Battery
2. Inspection to be conducted with the key switch turned ON
(1) Charge level
Battery discharge meter
(2)
Fork operating device
[1]
[2]
(3)
Tilt operating device
[1]
[2]
(4)
Safety device
[1] Horn
3. Inspection to be conducted while traveling slowly
(1)
Traveling and
[1]
braking
[2]
(2) Handle
(3) Safety device
[1]
[2]
(4) Abnormal sound
The above inspections should be conducted with the forklift placed on a flat place under no load (without cargo).
If abnormality is found, repair the relevant part immediately.
Description of inspection
Exterior of vehicle body
Check for dent, warpage or crack of the vehicle body.
Check for oil drip under the vehicle body. (Oil leak check)
Check for damage of the mast.
Check for looseness and damage of the fork.
Check for damage or abnormal wear of each tire.
Check for looseness.
Check for oil leak from the cylinder and piping.
Check the battery electrolyte volume.
Maintenance: If the battery electrolyte volume is insufficient,
replenish purified water.
Check the battery charge level.
Maintenance: If the battery charge level is insufficient, charge the battery.
Raising the fork
Turning the switch toward the operator raises the fork.
Lowering the fork
Turning the switch toward the front lowers the fork.
Turning the switch toward the operator tilts the mast backward.
Tiling the mast backward
Setting the mast vertical
Turning the switch toward the front resets the mast to the vertical form.
Press the horn button to make sure that the horn sounds.
Forward traveling and
Turn the traveling knob toward the operator to travel forward.
braking
While traveling, lower the handle to make sure that the forklift stops.
Speed change
Run the forklift again, and set the handle vertical to make sure
that the forklift stops.
While traveling, press the speed change switch to make sure
that the traveling speed changes to the low speed mode.
Backward traveling
Turn the traveling knob toward the vehicle body to travel backward.
and braking
While traveling, lower the handle to make sure that the forklift stops.
Run the forklift again, and set the handle vertical to make sure
that the forklift stops.
Check for play and looseness of the handle.
Pinch accident
Press the pinch accident prevention switch to make sure that the
prevention switch
forklift travels backward.
Emergency stop button
Press the emergency stop button to make sure that all operations stop.
Check for abnormal sound during operation of each part.
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