Related Manuals for Van Der Stahl V-301 G Series
Summary of Contents for Van Der Stahl V-301 G Series
- Page 1 Printed APR 2016 2nd Edition 2.01E TABLETOP VACUUM AND GAS FLUSHING IM P U LSE SE A LE R V-301 G SERIES OPERATING INSTRUCTIONS Single A TYPE Double B TYPE www.vanderstahl.com...
-
Page 2: How To Repack The V-301G For Transportation
V-301G Series Operating Instructions Ver. 2.01E How to repack the V-301G for transportation Please make sure to follow the below instructions when repacking the machine. Do Not transport the machine with the nozzle placed between the upper and lower levers. Please make sure that the nozzle is in back position. When you transport the machine, use the packing materials that came with your machine. - Page 3 V-301G Series Operating Instructions Ver. 2.01E Foreword Thank you for purchasing the V-301G series sealer. Please read all of the safety and operating instructions before operating this machine. Periodic maintenance and proper operation are necessary to ensure safety when using this impulse sealer. Keep this manual on hand when operating this sealer. V-301G series controls heating time by dial setting on the control panel.
-
Page 4: Table Of Contents
V-301G Series Operating Instructions Ver. 2.01E Table of contents How to repack the V-301G for transportation ……………………………………………………………… 2 Specification ……………………………………………………………………………………………… 6 Package contents ………………………………………………………………………………………… 6 Replacement parts ………………………………………………………………………………………… 7 Proper use of the sealer ………………………………………………………………………………… 7 Warning-caution label location and content ………………………………………………………… 8 Operating precautions …………………………………………………………………………………… 9 For safety operation ……………………………………………………………………………………………………………………………... - Page 5 V-301G Series Operating Instructions Ver. 2.01E 10 Replacing the routine maintenance parts ………………………………………………………… 39 10-1 How to shift fluoro glass sheet …………………………………………………………………………………………………… 40 10-2 Heating element replacement (for both ribbon and braided types) …………………………………………………………… 41 Lower heating element replacement (for both V-301G and V-301G-10DK) ……………………………………………… 42 Upper heating element replacement (for V-301G-10DK) ……………………………………………………………………...
-
Page 6: Specification
V-301G Series Operating Instructions Ver. 2.01E Specification Code A type B type Model name V-301G V-301G-10DK Power AC 110V or 220V 50/60Hz AC 110V or 220V 50/60Hz 1,050W for 10mm-width heating element Power consumption 1,050W 560W for 5mm-width heating element Machine weight 18 kg Effective seal Effective seal length: 300mm 10mm (When 10mm-widht heating element is installed.) Effective seal width... -
Page 7: Replacement Parts
Routine maintenance parts, which will need to be replaced after extensive use, are sold individually as detailed below. Also the maintenance parts kits that includes all the consumable parts are available. Replacement parts can be purchased through Van der Stahl Scientific. Parts Name... -
Page 8: Warning-Caution Label Location And Content
V-301G Series Operating Instructions Ver. 2.01E Warning-caution label location and content Warning - Caution labels are placed in locations where there is a danger of injury to a person or damage to the machine. Label location details are illustrated below. Please check them before beginning operation. Labels not readily apparent are indicated by dotted lines. -
Page 9: Operating Precautions
V-301G Series Operating Instructions Ver. 2.01E Operating precautions For safety operation In an emergency, unplug the power cord Warning immediately V-301G series incorporates a number of safety devices and is carefully designed to prevent fires or other malfunctions. However, should all of safety devices fail simultaneously, there is a possibility of fluoro glass sheet catching fire due to a failure of the heating circuit's tripping mechanism that results in the heating element overheating. - Page 10 V-301G Series Operating Instructions Ver. 2.01E Do not modify the machine Warning Modification of V-301G series or the use of unspecified parts may not only lead to damage of the machine, but there is also a risk of danger to the operator. Please do not temper with the machine. Accidents or damage caused by modifications by the customer is the sole responsibility of the customer.
-
Page 11: For Smooth Operation
V-301G Series Operating Instructions Ver. 2.01E For smooth operation ● Heating time should be set at a minimum Set sealer so that an acceptable seal is completed in the least amount of heating time. Excessively long heating times (increasing the heat setting unnecessarily) will damage the fluoro glass sheet, glass tape and other consumables, as well as result in heating element breakage. -
Page 12: Other Safeguards
V-301G Series Operating Instructions Ver. 2.01E Other safeguards ● Run test trials before beginning operation Depending on the type of film being used, heating / cooling / pressure strength conditions will differ. Run test trials to find the optimum sealing condition, especially when trying to find the tightest seal possible. -
Page 13: Major Parts And Function
V-301G Series Operating Instructions Ver. 2.01E Major parts and function Control panel The illustaion of V-301G ■ Body cover Power switch Push to turn ON the power. Pushing it again will turn OFF the power. Nozzle Sponge pad Gas is inserted into the Works as packing while bag through this nozzle. -
Page 14: Proper Use Of The Sealer
V-301G Series Operating Instructions Ver. 2.01E Proper use of the sealer Use only as described in this manual. There is a risk of danger and malfunctions may result if the machine is used not in accordance with this manual. Securing the machine This machine is a desk type sealer. Place the machine on a flat, horizontal surface and secure an appropriate workbench. -
Page 15: Plugging In The Electrical Power Cord
V-301G Series Operating Instructions Ver. 2.01E Plugging in the electrical power cord The power cord is located on the left side of the machine, when facing toward it. Make sure the electrical outlet has adequate current carrying capacity as described at Insert the electric “1. Specification.” power plug fully into the wall outlet. -
Page 16: Selecting Operation Mode
V-301G Series Operating Instructions Ver. 2.01E 8-6-2 Selecting operation mode By turning the mode selection switch, you can switch the operation mode between the followings. Mode 1: perform one cycle of vacuuming and gas- Mode selection switch flushing. Mode 2: perform two cycles of vacuuming and gas- flushing. -
Page 17: Forward A Nozzle
V-301G Series Operating Instructions Ver. 2.01E Forward a nozzle Pressing a START/STOP button will move a nozzle forward. When the nozzle is in the front position, pressing a START/STOP button will move a nozzle backward. START/STOP button Place a pouch to the seal area Place a pouch/bag to the sealing area. -
Page 18: Start/Stop Vacuuming And Gas-Flushing Operation
V-301G Series Operating Instructions Ver. 2.01E 8-10 Start/stop vacuuming and gas- flushing operation When the pouch/bag is properly set to the sealing area, press a START/STOP button to start vacuuming and/or gas-flushing operation. When the timer mode is selected, a nozzle withdraws automatically after passing the set time. When the manual mode is selected, press a START/ START/STOP button STOP button again to finish vacuuming and/or gas-... -
Page 19: Take Sufficient Cooling Time
V-301G Series Operating Instructions Ver. 2.01E 8-12 Take sufficient cooling time Please hold the table in the down position until you hear the beep sound to allow the sufficient cooling. Release the table after you hear the beep from the Heat lamp machine. This “cooling” process is required for V-301G series as the seal must be cooled while applying appropriate pressure to give it a clean finish. -
Page 20: Power Switch Off
V-301G Series Operating Instructions Ver. 2.01E 8-14 Power switch OFF Power lamp After finishing operation, always turn OFF the power switch. The power lamp will turn OFF. Power switch PUSH Unplug the power outlet in the case of not using the machine for a while. Please make sure to turn OFF the power Caution after returning the nozzle to the back... -
Page 21: Mode Setting And Operation Procedure
V-301G Series Operating Instructions Ver. 2.01E Mode setting and operation procedure Mode setting V-301G can perform the following operation modes: 9-2-1 Seal only 9-2-2 Vacuum + Seal 9-2-3 Gas-flushing + Seal 9-2-4 1 cycle of Vacuum and Gas-flushing + Seal 9-2-5 2 cycles of Vacuum and Gas-flushing + Seal 9-2-6 Vacuum, Gas-flushing, Vacuuming + Seal Also two types of vacuuming/gas-flushing mode can be selected:... -
Page 22: Detail Of Work Procedures
V-301G Series Operating Instructions Ver. 2.01E Detail of work procedures 9-2-1 <<Seal only operation>> Control panel setting Heating timer dial (1~10) Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Set a pouch to the seal area. A vacuum nozzle must be in the back position. 8-8 Place a pouch to the seal area 8-9 Press down the table Push down on a table completely down. -
Page 23: Vacuuming + Seal
V-301G Series Operating Instructions Ver. 2.01E 9-2-2 <<Vacuuming + seal>> Timer vacuum & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : OFF Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select operation mode 1. - Page 24 V-301G Series Operating Instructions Ver. 2.01E Manual vacuum & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: Manual Heating timer dial: 1~10 Gas timer dial : OFF Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select operation mode 1.
-
Page 25: Gas-Flushing + Seal
V-301G Series Operating Instructions Ver. 2.01E 9-2-3 <<Gas-flushing + seal>> Timer gas-flushing & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: OFF Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select operation mode 1. - Page 26 V-301G Series Operating Instructions Ver. 2.01E Manual gas-flushing & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: OFF Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select operation mode 1.
-
Page 27: One Cycle Of Vacuuming And Gas-Flushing + Seal
V-301G Series Operating Instructions Ver. 2.01E 9-2-4 <<One cycle of vacuuming and gas-flushing + seal>> Timer vacuuming/ timer gas-flushing & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select operation mode 1. - Page 28 V-301G Series Operating Instructions Ver. 2.01E Timer vacuuming/ manual gas-flushing & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select operation mode 1.
- Page 29 V-301G Series Operating Instructions Ver. 2.01E Manual vacuuming/ timer gas-flushing & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: MANUAL Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 1.
- Page 30 V-301G Series Operating Instructions Ver. 2.01E Manual vacuuming/ manual gas-flushing & seal Control panel setting Mode selection switch: 1 Vacuum timer dial: MANUAL Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 1.
-
Page 31: Two Cycles Of Vacuuming And Gas-Flushing + Seal
V-301G Series Operating Instructions Ver. 2.01E 9-2-5 <<Two cycles of vacuuming and gas-flushing + seal>> Timer vacuuming· timer gas-flushing / timer vacuuming· timer gas-flushing & seal Control panel setting Mode selection switch: 2 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. - Page 32 V-301G Series Operating Instructions Ver. 2.01E Timer vacuuming· manual gas-flushing / timer vacuuming· manual gas-flushing & seal Control panel setting Mode selection switch: 2 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2.
- Page 33 V-301G Series Operating Instructions Ver. 2.01E Manual vacuuming· timer gas-flushing / manual vacuuming· timer gas-flushing & seal Control panel setting Mode selection switch: 2 Vacuum timer dial: MANUAL Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2.
- Page 34 V-301G Series Operating Instructions Ver. 2.01E Manual vacuuming· manual gas-flushing / manual vacuuming· manual gas-flushing & seal Control panel setting Mode selection switch: 2 Vacuum timer dial: MANUAL Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2.
-
Page 35: Vacuuming · Gas-Flushing · Vacuuming + Seal
V-301G Series Operating Instructions Ver. 2.01E 9-2-6 <<Vacuuming · gas-flushing · vacuuming + seal>> Control panel setting Mode selection switch: 2 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2. - Page 36 V-301G Series Operating Instructions Ver. 2.01E Control panel setting Mode selection switch: 2 Vacuum timer dial: 1~9 Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2.
- Page 37 V-301G Series Operating Instructions Ver. 2.01E Control panel setting Mode selection switch: 2 Vacuum timer dial: MANUAL Heating timer dial: 1~10 Gas timer dial : 1~9 Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2.
- Page 38 V-301G Series Operating Instructions Ver. 2.01E Control panel setting Mode selection switch: 2 Vacuum timer dial: MANUAL Heating timer dial: 1~10 Gas timer dial : MANUAL Operation Procedures Reference Set a heating timer from 1 to 10 depending on the required heat time. 8-6-1 Setting the heating timer Select the operation mode 2.
-
Page 39: Replacing The Routine Maintenance Parts
Follow the directions on this manual when replacing parts. Replacing parts in the way ignoring Warning this manual could cause malfunction of the machine as well as electrocution and fire. Always use only specified parts sold through Van der Stahl Scientific. Unspecified parts may Warning cause malfunction of the machine. -
Page 40: How To Shift Fluoro Glass Sheet
V-301G Series Operating Instructions Ver. 2.01E 10-1 How to shift fluoro glass sheet Essential tools: Scissors, Philips screwdriver Replace when: Fluoro glass sheet breaks, burns, or when the seal becomes messy, etc. Fluoro glass sheet is either sold individually or included in the maintenance parts kit. 25-30cm of extra fluoro glass sheet is rolled on the roll bar. -
Page 41: Heating Element Replacement (For Both Ribbon And Braided Types)
V-301G Series Operating Instructions Ver. 2.01E 10-2 Heating element replacement (for both ribbon and braided types) Essential tools: A Philips screwdriver Replace when: The heating element breaks, Electrode structure unevenness is generated, or when the Electrode mounding bracket seal becoms messy. Electrode plate Electrode plate spring The heating element is either sold individually or Screw D Electrode cover... -
Page 42: Lower Heating Element Replacement (For Both V-301G And V-301G-10Dk)
V-301G Series Operating Instructions Ver. 2.01E Lower heating element replacement (for both V-301G and V-301G-10DK) A braided heating element is mounted to Attention the V-301G-10DK at the time of factory shipment. The braided and ribbon heating elements are interchangeable. Only the ribbon heating element is used for V-301G. -
Page 43: Upper Heating Element Replacement (For V-301G-10Dk)
V-301G Series Operating Instructions Ver. 2.01E Upper heating element replacement (for V-301G- 10DK) A braided heating element is mounted to Attention the V-301G-10DK at the time of factory shipment. The braided and ribbon heating elements are interchangeable. Only the ribbon heating element is used for V-301G. -
Page 44: Glass Tape And Sarcon Sheet Replacement
V-301G Series Operating Instructions Ver. 2.01E 10-3 Glass tape and Sarcon sheet replacement Essential tools: Scissors, A Philips screwdriver Replace when: The heating element breaks often, the seal becomes messy, etc. The glass tape and Sarcon sheet are either sold individually or included in the maintenance parts kit. Referring to “10-1 How to shift fluoro glass sheet”... -
Page 45: Silicone Rubber Replacement
V-301G Series Operating Instructions Ver. 2.01E 10-4 Silicone rubber replacement You will need: Industrial-purpose alcohol Replace when: the seal becomes messy, etc. The silicone rubber (white) is sold individually. Remove the 13mm-width glass tape adhered on the silicone rubber (white). Remove the silicone rubber (white). Completely remove the adhesive residues using the industrial purpose alcohol (ethanol). -
Page 46: Clean/Replace A Nozzle
V-301G Series Operating Instructions Ver. 2.01E 10-5 Clean/replace a nozzle Essential tools: Philips screwdriver, Hexagonal wrench (3mm) Replace when: The nozzle is clogged or the gas does not flow from the nozzle. The vacuuming is weak or the machine does not vacuum. Return spring Please clean or replace the nozzle with the following process. -
Page 47: Clean A Filter/ Replace A Filter Element
V-301G Series Operating Instructions Ver. 2.01E 10-6 Clean a filter/ replace a filter element [Essential tools] If filter case is tight, use monkey wrench or pliers [Replace when] Vacuum power is lessened, Vacuum operation cannot be done, Filter cartridge is clogged up heavily. Filter and filter element (cartridge) are sold by themselves or as a part of the replacement parts kit. -
Page 48: Clean/Replace A Nozzle Joint
V-301G Series Operating Instructions Ver. 2.01E 10-7 Clean/replace a nozzle joint Essential tools: Philips screwdriver, Hexagonal wrench (3mm) Replace when: Vacuum is weak or no vacuuming performed. A nozzle joint is clogged. Please clean or replace a nozzle joint with the following process. Remove a vacuum nozzle referring to “10-5 Rear cover Clean/replace a nozzle.”... -
Page 49: How To Remove Piping (Hose)
V-301G Series Operating Instructions Ver. 2.01E 10-8 How to remove piping (hose) Note how far the hose must be plugged in Joint frame When removing the vacuum / gas-flushing lines, pull 21mm Release ring the hose while pushing on the release ring around the Pullout the hose while pushing this. elbow joint. -
Page 50: Adjusting Seal Pressure
V-301G Series Operating Instructions Ver. 2.01E 11 Adjusting seal pressure The optimum seal pressure varies depending on the film/pouch material and thickness. When using the machine for the first time or the sealing is not clean after changing the pouch, please adjust the seal pressure. Always unplug the power plug before Warning adjusting the pressure. - Page 51 V-301G Series Operating Instructions Ver. 2.01E...
-
Page 52: Electric Diagram
V-301G Series Operating Instructions Ver. 2.01E 12 Electric diagram 110V... -
Page 53: 220V
V-301G Series Operating Instructions Ver. 2.01E 220V... -
Page 54: Common Problems And Solution
Carefully follow the directions in the operating instructions when replacing parts. Please consult Van der Stahl Scientific if the problem cannot be resolved even after referring to the chart. Please refer any questions regarding replacement of parts not listed in the operating instructions or adjustment of those parts to Van der Stahl Scientific. - Page 55 Vacuum is weak. Vacuum pump seat valve is Replace vacuum pump seat valve or damaged. contact Van der Stahl Scientific for repair. monkey wrench. Tighten screw with screwdriver. loose. The pouch is not set correctly.
-
Page 56: Safety Measurement And The Error Message
V-301G Series Operating Instructions Ver. 2.01E 14 Safety measurement and the error message ● If the heating time is over If heating is not complete within 3 seconds, the power switch will automatically turn OFF . There is a possibility of the machine malfunction. Do not operate the machine until the cause of the shut down is ascertained and the problem has been addressed. -
Page 57: Exploded View / Parts List
V-301G Series Operating Instructions Ver. 2.01E Exploded view / parts list When ordering spare parts, please consult the exploded view diagram / spare parts list on the following pages and provide both the part name and code number to your local dealer. - Page 58 V-301G Exploded View A Type V-301G...
- Page 59 V-301G Spare Parts List A Type V-301G Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 1 a,b 488805 # Support base unit 1 set 30005 # Sarcon sheet 13 x 320 mm 2 pcs/set ...
- Page 60 V-301G-10DK Exploded View B Type V-301G-10DK...
- Page 61 V-301G-10DK Spare Parts List B Type V-301G-10DK Parts Code No. Parts name Sales unit Parts Code No. Parts name Sales unit 1 a,b 488805 # Support base unit 1 set 30005 # Sarcon sheet 13 x 320 mm 2 pcs/set ...
- Page 62 1652 Plum Lane, Redlands, CA 92374 800-550-3854 Y7020 APR 2015 2nd Edition www.vanderstahl.com V-301G Series Operating Instructions Ver. 2.01E...