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Huchez TRBoxter INOX 250 Instruction Manual

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©
2012 by Huchez Treuils S.A.S.
Electric winch
Electric winches
TRBoxter INOX 250 to 990 kg
Instruction manual _______________________
EN
345-20.18/1

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  • Page 1 © 2012 by Huchez Treuils S.A.S. Electric winch Electric winches TRBoxter INOX 250 to 990 kg Instruction manual _______________________ 345-20.18/1...

  • Page 2: Table Of Contents

    2012 by Huchez Treuils S.A.S. To ensure the constant improvement of its products, HUCHEZ reserves the right to change the equipment as described below and, in this case, to supply products which differ from the illustrations or specifications in this instruction manual.

  • Page 3: Conditions Of Use

     HUCHEZ cannot accept any liability for the consequences resulting from the use or installation of equipment not provided for in the present instructions or for the consequences of removal, modification or replacement of original parts or components with parts or components from other sources without the written agreement of HUCHEZ.

  • Page 4: Warranty

    © 2012 by Huchez Treuils S.A.S. • Only the people designated by the company are authorised to operate the winch • Before using the winch for the first time, familiarise yourself with its conditions of use. To this end, read the present instruction manual carefully and in its entirety and perform all the operations described herein one after the other.

  • Page 5: Reception Of The Equipment

    The English version of the maintenance booklet for our lifting winches can be downloaded from our website www.huchez.fr/ uk under the heading "After sales services”. A copy is however proposed in the annexes of this manual.

  • Page 6: Technical Description

    © 2012 by Huchez Treuils S.A.S. Technical description All versions Rigid steel and cast aluminium structure.  Mechanically welded stainless steel drum with wide flanges for safe and rational fastening of the rope.  Single or three phase asynchronous motors IP66.

  • Page 7: Dimensions And Fastenings

    © 2012 by Huchez Treuils S.A.S. Available models BT (Low voltage) Force (kg) Rope capacity m (standard drum) Speed m/min Weight kg on the on the Number Rope on the on the (without Type on the upper Power kW of layers Ø...

  • Page 8: Accessories

    © 2012 by Huchez Treuils S.A.S. Low voltage control, 1 speed TRBoxter INOX 250-500 TRBoxter INOX750-990 Models Standard Standard A mm According to motors, see table. B mm C mm 107,5 Ø D mm 140-150-160 E mm Ø F mm...

  • Page 9: Variable Speed Drive

    © 2012 by Huchez Treuils S.A.S. Lifting machines rarely subject to maximum load and regularly Light k ≤ 0.5 used for very light loads. Lifting machines quite often subject to maximum load and Medium 0.5 < k ≤ 0.63 regularly used for light loads.

  • Page 10: Handling - Storage

    © 2012 by Huchez Treuils S.A.S.  The variable speed controls fitted with a CEM filter and faradised motor rope may have significant leakage currents to the earth, especially when the appliance is switched on. Differential switches could therefore be tripped accidentally.

  • Page 11: Wire Rope Exits

    Calculate and check that the attachment support has a resistance that exceeds the loads to be lifted or pulled. The fixation must be performed using 4 screws of 10 mm diameter and 8.8 class (for TRBoxter INOX 250 and 500 kg) and 12 mm diameter and 8.8 class (for TRBoxter INOX 750/990 kg).

  • Page 12: Change To Initial Assembly

    © 2012 by Huchez Treuils S.A.S. IMPORTANT! . Use of the standard rope clamp on the limit switch side. . A non-standard output can be made into a standard one by using the second rope clamp, as long as this is known when placing the order.

  • Page 13: Electrical Connections

    © 2012 by Huchez Treuils S.A.S. Electrical connections 8.5.1. Identification of the winch’s electrical cables Speed variation version (optional) Low Voltage version  Power supply  Remote control Socket  (remote control)  Power supply 8.5.2. Mains supply Check that the network voltage corresponds to the one required for the machine.
  • Page 14 © 2012 by Huchez Treuils S.A.S. 8.5.3. Connection IMPORTANT: ALWAYS ENSURE THE POWER SUPPLY IS SWITCHED OFF BEFORE CONNECTING THE WINCH (Main circuit breaker on the cut line). Socket connection  The appliance is systematically supplied with a power cord (length 0.5 m) equipped with a plug for connection to a wall socket or wire socket.
  • Page 15 © 2012 by Huchez Treuils S.A.S. Measuring the rope diameter using sleeve callipers: Correct measurement Incorrect measurement Handling steel ropes Always use suitable protective gloves when handling steel ropes.  Never use a rope with faults such as:  an unacceptable number of broken strands.
  • Page 16 Very important: The safety regulations require that 3 whorls of rope always stay on the drum. To comply with the legislation, the rope diameter must not exceed 7 mm for the TRBoxter INOX 250/500 or 12 mm for TRBoxter INOX 750/990.
  • Page 17 © 2012 by Huchez Treuils S.A.S. Even if the first layer is wound correctly during installation, it will expand a little while in service. When the first layer expands (loss of pre-tension) the initial procedure MUST be performed at regular intervals.
  • Page 18 © 2012 by Huchez Treuils S.A.S. Principle of reeving: 8.5.5. Adjusting the limit switch 1. Open the limit switch by loosening the screws (1). 2. Set the trigger point for the cams; to set them properly, loosen the central screw (12) from the group of cams, set the trigger point for each cam using their adjustment screws (11) (the screws are numbered to indicate the cams in increasing order from the bottom of the group to the top), then tighten the central screw (12).

  • Page 19: Servicing And Maintenance

    © 2012 by Huchez Treuils S.A.S. 9 – Servicing and maintenance 9.1. Winches Respect the following instructions, in particular if your winch is used in a large number of different locations or in a particularly dirty and damp environment: Remove most of the dirt from the winch.

  • Page 20: Taking Out Of Use

    11 – Spare parts If during maintenance operations you notice that certain parts of your winch need to be replaced, use HUCHEZ original parts only. For all spare parts orders, please indicate the following specifications on your order The type and capacity of the winch (indicated on the nameplate).

  • Page 21: Operating Faults

    © 2012 by Huchez Treuils S.A.S. 12 – Operating faults If you have followed the instructions for assembly and use, any incidents that do occur should be minor. The following instructions will help you resolve any faults quickly. Fault Possible cause Solution Check and correct the problem.

  • Page 22: Tests

    © 2012 by Huchez Treuils S.A.S. 13 – Tests This winch has been tested in the factory: in a dynamic situation, with a coefficient of 1.1  in a static situation, with coefficient 1.25  14 – Declaration of EC conformity...

  • Page 23: Appendices

    2012 by Huchez Treuils S.A.S. 15 – Appendices – Diagram of limit switch   TRBoxter INOX 250 and 500 kg  TRBoxter INOX 750 and 990 kg – Electrical diagrams  Important: the following diagrams correspond to a standard installation of our standard models.
  • Page 24 © 2012 by Huchez Treuils S.A.S. – TRBoxter INOX LIMIT SWITCH TRBoxter INOX 250, 500, 750 and 990 kg Designation Quantity Part N° Quantity Part N° Quantity Part N° Quantity Part N° 24696 24697 24697 24697 Limit switch Screw CHC M5x20...
  • Page 25 © 2012 by Huchez Treuils S.A.S. – Electrical diagrams TRBoxter INOX low voltage control (mono.) Translation of the original instructions manual Reproduction prohibited...
  • Page 26 © 2012 by Huchez Treuils S.A.S. 230 V 50 Hz single-phase power supply 500 Ma 230 V 50 Hz single-phase fuse 24 V 1.6 A secondary-circuit fuse (Option) Motor thermal protection Single-phase 230 V motor + capacitor For brake outage...
  • Page 27 © 2012 by Huchez Treuils S.A.S. TRBoxter INOX low voltage control (tri.) Translation of the original instructions manual Reproduction prohibited...
  • Page 28 © 2012 by Huchez Treuils S.A.S. 230 V 50 Hz single-phase power supply Only one power supply possible 230 / 400 V 50 Hz three-phase power supply 500 Ma 230/400 V 50 Hz three-phase fuse Only one fuse position possible according to power...
  • Page 29 © 2012 by Huchez Treuils S.A.S. – Exploded views TRBoxter INOX 250 and 500 kg – Low voltage control THE SERIAL NUMBER MUST BE SPECIFIED FOR ALL SPARE PART ORDERS. Quan- TRBoxter INOX 250 TRBoxter INOX 500 tity Single-phase Three-phase...
  • Page 30 © 2012 by Huchez Treuils S.A.S. TRBoxter INOX 750 and 990 kg – Low voltage control THE SERIAL NUMBER MUST BE SPECIFIED FOR ALL SPARE PART ORDERS. Quan- TRBoxter INOX 250 TRBoxter INOX 500 tity Single-phase Three-phase Single-phase Three-phase Designation Part N°...
  • Page 31 © 2012 by Huchez Treuils S.A.S. – Optional equipment End limit switches  Easy to adjust, this system guarantees safety by preventing upper and lower overruns. Second rope clamp  Allows you to lift a load using several ropes or facilitates a two-way system.
  • Page 32 © 2012 by Huchez Treuils S.A.S. I value IMPORTANT! Setting the threshold too high may lead to major risks both for the equipment and the operators. DANGER: RISK OF ELECTROCUTION, EXPLOSION OR ELECTRIC ARC. Switch the power off before installing, wiring or performing a maintenance operation.
  • Page 33 © 2012 by Huchez Treuils S.A.S. With variable frequency drive  Use of the integrated keyboard Adjusting limitation (current) using the frequency drive: 1/ Winch switched on displays 0000, press save button 2/ Press browse button several times until C001 is displayed...
  • Page 34 © 2012 by Huchez Treuils S.A.S. To reset to the default setting E12 press the stop reset button or the ignition key on the AE unit. With SJ200 inverter (HITACHI model)  Use of the integrated keyboard Adjusting limitation (current) using the SJ200 inverter:...
  • Page 35 © 2012 by Huchez Treuils S.A.S. 10/ Press for C - - - then arrow 1 until D001 then press and press for frequency reading Disengaging drum  In order to avoid uncontrolled movements of the load as well as damage to the device, the drum should only be disengaged when no force is applied to the rope.
  • Page 36 2012 by Huchez Treuils S.A.S. – Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www.huchez.fr/uk under the heading "After sales services”. Translation of the original instructions manual Reproduction prohibited...
  • Page 37 © 2012 by Huchez Treuils S.A.S. Translation of the original instructions manual Reproduction prohibited...

This manual is also suitable for:

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