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Summary of Contents for Huchez PULLEY-MAN
- Page 1 © 2014 by Huchez Treuils S.A.S. Portable mini-winches Portable mini-winches PULLEY-MAN 300 kg Manual instruction ____________________ 252-113-14...
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Page 2: Table Of Contents
© 2014 by Huchez Treuils S.A.S. In an endeavour to improve its products, HUCHEZ reserves the right to alter the equipment featured herein and supply it, in this case, different to the illustrations or specifications of these instructions. Reproduction prohibited Contents 1 - Conditions of use ...................... -
Page 3: Conditions Of Use
Keep the working area tidy and maintain lighting of at least 300 Lux. Install the PULLEY-MAN at least 1–1.5 m from any wall or obstacle. Fix or attach the load or the PULLEY-MAN so it is stable. Take the necessary measures, as appropriate. -
Page 4: Warranty
use parts not supplied or certified by the manufacturer. 3 – Warranty Our PULLEY-MAN portable mini-winches are guaranteed for 1 year from the date of shipment (ex- works). The seller undertakes to repair any operating fault resulting from a fault in the design, execution, components or materials themselves. - Page 5 © 2014 by Huchez Treuils S.A.S. Order of 1 March 2004 relating to the verification of lifting machines and accessories: The modifications to the regulation relating to the use and verification of lifting machines and accessories, which came into effect on 1st April 2005, impose new obligations on all users: ...
- Page 6 They are used to lift and transport loads. 6.1 – Description The PULLEY-MAN basically consists of reduction gear, a frame and a pulley. Automatic load handling system (reduction gear with patented self-locking brake mechanism). Power supply: The PULLEY-MAN can be used with all cordless and conventional screwdriver/drills.
- Page 7 Weight (with 12 m of rope and hook) kg 6.5 - Accessories (optional) PULLEY-MAN portable mini-winches are delivered as standard with 12 m of rope and a hook. They can also be delivered in complete kit form (case, winch, drill – cordless drill 18 V 4 A, 1,700 revs/min.
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Page 8: Handling - Storage - Transport
The figures can change depending on the working conditions, the environment or the friction coefficient of the load. The methods for fixing the PULLEY-MAN are the same both for lifting and pulling a load: it is a good idea to choose the method best suited to the working conditions. - Page 9 8.1. Rope assembly 8.1.1. Procedure The rope must be separated from the main body while it is not assembled on the PULLEY-MAN. The procedure below should be followed in order to fit the rope to the main body: 1) Remove the cotter pin and pull the input-side locking pin ring.
- Page 10 © 2014 by Huchez Treuils S.A.S. 7) Compress the rope with the pressure roller housing. Lift the pressure roller housing to an angle of about 90° and pass the rope between the output roller and the pulley rim. Pull the rope in the direction of the sleeve end so it is at the bottom of the pulley groove.
- Page 11 Remove excess rope from the stop sleeve end by grinding. Stop sleeve 8.2. – Power supply Important! If the PULLEY-MAN is used as a hoist, it should be earthed to protect it from lightning. 8.2.1. Hand drill: Important! Product not supplied by the manufacturer, so check the following: Specifications: 110/220 V single phase, min.
- Page 12 PULLEY-MAN: . The raised structure must be solid enough to bear the load weights. . When fixing the PULLEY-MAN to shackles at the end of an extension arm, the length of the extension arm must not be too long.
- Page 13 8.4. Installing the load When the installation of the PULLEY-MAN is complete, you need to make the following checks before attaching the load: Eliminate all potentially hazardous factors and obstacles from around the working area.
- Page 14 Turn off the power supply. Do not halt operation with a suspended load. After use outside, tidy up everything in the area and put the PULLEY-MAN away in accordance with the instructions in this manual. Translation of the original instructions manual...
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Page 15: Servicing And Maintenance
The PULLEY-MAN portable mini-winch has been designed to keep maintenance strictly to a minimum. Although PULLEY-MAN is easy to install and use, it must be used and maintained properly so that it operates and remains at maximum capacity. Only people designated by the company are authorised to use, check and maintain the winch. - Page 16 © 2014 by Huchez Treuils S.A.S. 9.1 – Dismantling Check whether there are signs of abrasion or deterioration of sprocket wheels, rings, bearings, shafts or pulley grooves. To do this, follow the dismantling procedure given below: Unscrew the two M6 screws and remove the input-side flange cover.
- Page 17 When the sprocket wheels are used or damaged for external reasons, they must be changed. Once the PULLEY-MAN has been dismantled, proceed with the following checks: Signs of wear and deterioration: - Wear to sprocket wheels, rings, shafts and pulley grooves.
- Page 18 Before fixing the sprocket wheel to the flange, first apply a fixing product to the four (Allen) bolts. Once the PULLEY-MAN is reassembled, proceed as follows: Use the PULLEY-MAN without a load to see that it is properly assembled. Check that it is not making excessive noise. When no problems are detected, insert the rope.
- Page 19 © 2014 by Huchez Treuils S.A.S. 9.3.2. Hook The hook must have a latch to prevent the rope slipping out of it. The areas most subject to wear are the opening and the centre of the hook bearing the weight.
- Page 20 When the wear value reaches 0.15 t, it is time to replace the sprocket wheel. 9.4 – Daily and periodic maintenance It is essential to check the condition of the PULLEY-MAN with regular maintenance to maintain its useful life and ensure user safety.
- Page 21 © 2014 by Huchez Treuils S.A.S. PULLEY-MAN maintenance table Maintenance Periodically Points to be Method Standards checked Daily Rope Daily => with the naked Less than 10% of the Rope elementary strands are broken breakage Periodically => measured after twisting.
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Page 22: Decommissioning - Dismantling - Scrapping
© 2014 by Huchez Treuils S.A.S. 10 – Decommissioning – Dismantling – Scrapping Once the equipment has reached an age at which it may pose hazards, the user is obliged to dispose of the equipment, i.e. taking it out of operation and dismantling it if required. -
Page 23: Operating Faults
© 2014 by Huchez Treuils S.A.S. 12 – Operating faults If you have followed the instructions for assembly and use, any incidents that do occur should be minor. The following instructions will help you resolve any faults quickly. Fault Points to be checked... - Page 24 © 2014 by Huchez Treuils S.A.S. 13 – Appendices A – Optional equipment B – Spare parts C – Maintenance booklet Translation of the original instructions manual Reproduction prohibited...
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Page 25: Optional Equipment
© 2014 by Huchez Treuils S.A.S. A – Optional equipment 1/ Possible options: a. Single sling Ref.:SANGLE30 b. Single shackle Ref.:MANIELLELYRE600KG c. Single drill with charger Ref.:VISSEUSEBOSCH d. Single case Ref.:PULLEYMANMALLETTE e. Pulley block (to double loads) Ref.:MOUFLE PULLEY MAN f. - Page 26 © 2014 by Huchez Treuils S.A.S. Dimensions of the wall bracket: Dimensions in mm 2/ There is also a complete kit: complete includes: case, winch (standard model or model with marine paint), drill (cordless drill, 18 V, 4 A, 1,700 revs/min.
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Page 27: Spare Parts
© 2014 by Huchez Treuils S.A.S. B – Spare parts Description Ref. Hook PULLEYMANCROCHET Pressure roller PULLEYMANPD_GALET 12 m rope kit with loop KITPULLEYMAN 20 m rope kit with loop PULLEYMANKITCABLE20 30 m rope kit with loop PULLEYMANKITCABLE30 40 m rope kit with loop... -
Page 28: Maintenance Booklet
© 2014 by Huchez Treuils S.A.S. C – Maintenance booklet The English version of the maintenance booklet for our lifting winches can be downloaded from our website www.huchez.com under the heading "After sales services”. Translation of the original instructions manual... - Page 29 © 2014 by Huchez Treuils S.A.S. Translation of the original instructions manual Reproduction prohibited...
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