Tar River SRB-870 Instruction Manual

Tar River SRB-870 Instruction Manual

Mini-round baler
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SRB-870
MINI-ROUND BALER
INSTRUCTION MANUAL
APRIL 2019

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Table of Contents
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Summary of Contents for Tar River SRB-870

  • Page 1 SRB-870 MINI-ROUND BALER INSTRUCTION MANUAL APRIL 2019...
  • Page 2: Table Of Contents

    Table of Contents Safety Signal Words General Safety Guidelines Safety Decal Care Before Operation During Operation Highway and Transport Operation Assembly Basically Parts Parts and their Functions Tractor Size Attaching to a Tractor Attaching the PTO Shaft Shortening a PTO Shaft Inspection before Operation Lubrication Operation Method...
  • Page 3: Safety Signal Words

    SAFETY SIGNAL WORDS Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines: DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
  • Page 4: Safety Decal Care

    SAFETY DECAL CARE • Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign. • Safety signs are available from your Distributor or Dealer Parts Department or the factory How to Install Safety Signs: •...
  • Page 5: During Operation

    DURING OPERATION • Children should not be allowed on the product. • Clear the area of small children and bystanders before moving the feeder. • If using a towing unit, securely attach feeder by using a hardened 3/4” pin, a metal retainer, and safety chains if required.
  • Page 6: Highway And Transport Operation

    DURING OPERATION • Adopt safe driving practices: • Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT. • Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop to be safe and secure.
  • Page 7: Assembly

    ASSEMBLY 1. Packing The PTO shaft, rope and electrical connections are stored in the front twine storage compartment. The tires are stored inside the bale opener door. In order to access the bale door, attached to a tractor and lift it hydraulically or if this is not available, unbolt the hydraulic bale door cylinder, manually hold up the hook”...
  • Page 8: Basically Parts

    Basic Parts...
  • Page 9: Parts And Their Functions

    Parts and their Functions 1. Lower Link Pin and Upper Link Lower link pin and upper are connection with the tractor lower links and top link. 2. Shear Bolt Shear bolt is sheared when overload affect to the machine for preventing from the damaged of the machine.
  • Page 10 4. Lever and Lock Plate Pick-up is lifted and is held by the lock plate for transportation of the machine. Pick-up is lowered by releasing the lock plate. 5. Chain and Bolt (Lower Limit) Chain and bolt limit the height of pick-up tines from the ground. 6.
  • Page 11 7. Roller Chain and Sprocket Roller chain transfers the power to drive pick-up. Friction clutch slips when overloaded, preventing damage of pick up. 8. Chamber and Roll Chamber is formed by rolls. Rolls rotate themselves and rotate bailing material for making cylindrical material inside of chamber.
  • Page 12 10. Rod and Bracket Bale density can be adjusted by changing the rod position into the hole. 11. Rod (Indicator Rod) Rod shows to the operator the progress of making bale. 12. Binding Device Binding device winds twine on a finished bale.
  • Page 13: Tractor Size

    13. Hydraulic Power Package and Lever Hydraulic power package actuates hydraulic cylinder to open and to close gate for bale ejaculation. 14. Bale Ejector The Bale ejector rolls the finished bale far enough from the machine to allow gate to close.
  • Page 14: Attaching To A Tractor

    Attaching to a Tractor 1. With the baler on a level surface, back the Cat. 1 tractor so the tractor lift arms are even with the unit’s lower hitch pins. Lower or raise the tractor hitch arms until the 7/8” bushing in the arm lines up with the lower hitch blocks.
  • Page 15 3. Method of Twine Threating Warning • Stop the tractor engine when twine is treading. Caution in Operation • Use only original twine TG0800 (Jute 8500 ft.) • TP0800 (Polypropylene 1100 ft.) a. Contain two twine spools in the twine casting. b.
  • Page 16: Attaching The Pto Shaft

    Attaching the PTO shaft Danger • Never use PTO shaft with damaged safety cover or without safety cover. • Inspect it if damage is found out on PTO shaft. • Stop the tractor engine and disengage PTO clutch when PTO shaft is attached. •...
  • Page 17: Inspection Before Operation

    Inspection Before Operation 1) Inspection of the tractor parts Inspect the tractor parts in accordance with operation manual of the tractor. Inspection of connecting parts Inspection of 3P connecting parts a. Make sure that locking pin is inserted into the hole of low link pin. b.
  • Page 18 Inspection of the tractor hydraulic Raise the baler using the tractor hydraulics. Inspection of machine hydraulic system. a) Inspection of machine hydraulic system for gate opening and closing. Warning • Bystanders must be away from the machine when gate is opened. Warning •...
  • Page 19 (4) If the gate does not come down, it has no trouble. If gate comes down, check oil leakage and repair, or replace damaged part. (5) Close the gate by turning slowly lever of the stop valve to “Open” direction. If the air remains in the hose or cylinder, loosen male adapter, and let the air out it.
  • Page 20: Lubrication

    Lubrication • Apply fresh and clean oil and grease the machine. • Apply grease to a grease nipple until old grease comes out. 1- Gearbox 2- Worm gearbox 3-Power package 4- Housing 5- Sprocket 6- Arm support...
  • Page 21 7-Crank Bar 8- PTO shaft 9- Tension arm pivot 10- Link pivot 11- Gate pivot 12- Roller chain...
  • Page 23 Lubrication Type Lubrication Time Qty. Remarks Points Gearbox Gear oil; SAE 90 After 100 hr. / one 500g Discharge season gearbox, cleaning before oiling Worm Gearbox Gear oil; SAE 90 Gearbox tank Power Package Hydraulic oil Every 100 hr. 1.5L Housing Grease;...
  • Page 24: Operation Method

    Operation Method 1. Purpose of this machine (1) This machine is produced for bailing grass, rice straw and straw. Never use except for its intended purpose. a) Bale for the hay which is less than 20% of moisture content. b) Bale the grass for making wrapping silage which is between 50% and 60% (2) Do not operate the machine after stopping rain of in muddy field.
  • Page 25 Winding Number Corp Handing Twine pulley Cut Straw Many Big dia. pulley Dried Straw ↑ ↑ ↓ ↓ Small dia. pulley Long Straw The winding number should be changed according to thickness of twine. If the twine is thicker, the winding number must be more. Above table is standard. (3) Adjustment of Cover Shield and Side Cover Crop Cover shield/side cover...
  • Page 26 (4) Adjustment of the bale density Caution High density of bale requires high tractor PTO horse power. Adjust bale density according to the tractor size, the field condition and the baling material. a. Adjustment of the rod When the rod is inserted into higher position of bracket hole, lower density of bales is made. When the rod is inserted into lower position of bracket hole, higher density of bales is made.
  • Page 27 Make windows as below ↓ Long Rice Straw • Straw chop oil operation by ¾ rows rice combine harvester ↓ Operation by dropper of 2 rows rice combine harvester • 2 rows direct drop • Operation by dropper...
  • Page 28 Cut Straw • Direct straw pick up is possible ↓ • Operation after making that above (2) Field Operation Warning • Bystanders must be away from the machine when pick-up is running. Stop the tractor engine when taking away. Stuck baling material from the pick-up. •...
  • Page 29 Baling Material PTO speed condition* Moisture content Standard 540 rpm Dried* short 350-450 rpm Moist*stuck pick up 540-600 rpm Normal operation speed is 3-5 km/hr. Adjust the operation speed depending round on the field condition. Caution in operation • Do not stop PTO while is binding round on a bale. b.
  • Page 30: Transportation

    Transportation 1st. Stop PTO of the tractor 2nd. Pull Down the lever and lock it by lock plate. 3rd. Switch off the buzzer 4th. Lift the machine by operating 3P lifting lever. 5th. Lock 3P of the tractor not to come down the machine in the transportation. Storage Maintain the machine for keeping long life.
  • Page 31 If any damaged or worn parts are found, they must be replaced with new ones. 3- Apply grease or oil in accordance with lubrication points table. Apply oil to rotating, pivoting part, and sliding parts such as clump pin of power joint. Apply grease on PTO shaft, PIC shaft, and pine holes of power from the rust.
  • Page 32 Before operation Cleaning up Replacement After operation (or before Wear of pick-up tines Replacement operation) Wear of binding blade Replacement / Replenishment Shear of shear bolt Replenishment Twine consumption Replacement Running out of battery cell for buzzer (Layer-built cell battery 9V; 6F22) Tires air pressure Looseness and loss of nuts, bolts, 195kPa(2.0kg/cm...
  • Page 33 3- Adjustment of tension plate Adjust tension of roller chain between frame and gate by tension plate. Proper roller chain tension allows for a 3 mm deflection when roller chain is pushed by a finger. 4- Adjustment of power package Tension for roller chain to drive the power package is adjusted by moving position of the power package.
  • Page 34 b. Adjustment of sliding clutch Springs (4) are adjusted to 27 mm 6- Adjustment of twine tension Adjust spring length to 35 mm 7- Adjustment of arm tension spring Adjust of the spring at 8 mm 8- Adjustment of binding blade Remove the blade and attach it after reversing if the blade is dull Replace the blade to new one if reversed blade is dull.
  • Page 35 Caution • Apply original replacement blade of the machine. 10- Adjustment of the bale density link. Adjust the clearance between stopper and collar on gate by bolt. = 1-2 mm is proper. b. Remove the from fork end on from lower end of release rod and them pull the release rod to lower.
  • Page 36 12- Adjustment for closing speed of gate Closing speed can be adjusted by turning of Knob on the slow return valve.
  • Page 37: Troubleshooting

    Trouble Shooting Adjust the machine in accordance with trouble shooting table if it does not work well. Warning • Stop the tractor engine and disengage PTO when adjustment is done. • Lock gate by closing stop valve not to fall down inspection or adjustment is done. Fault Possible cause Remedy...
  • Page 38 *Pick-up does not rotate. *Too much mowing height from *Adjustment in accordance with ground “3-2-1 adjustment of pick-up *Obstruction by side cover and height from ground” shield cover *Making window in accordance with “3-2-2 method of window making” *Adjustment of cutting height for a mower *Taking outside cover and shield cover...
  • Page 39 Roller Fault Possible cause Remedy Roller makes abnormal noise Wrapping material or mud on Remove of wrapping material, mud or material clogged material Insufficient lubrication *Application of oil to roller chain Insufficient roller chain tension *Adjustment in accordance with”5-2-1 Roller Dent in roller chain tension adjustment”...
  • Page 40 Buzzer Fault Possible cause Remedy *Buzzer does not *Switch off *Switch on sound *Running out of battery *Replacement of battery cell cell (Layer-built cell battery 9V; 6F22) *Wrong cable connection *Correction of cable connection *Too much distance *Replacing broken cable with new between switch lever and binding arm *Adjustment of switch location...
  • Page 41 Binding Fault Possible cause Remedy *Adjustment in according with”1-4-5 *Binding does not *Binding is not set in correct initial Method of twine treading” work when bale is position finished *Insufficient lubrication *Lubrication *Adjustment in accordance with”5-2-3 *Wrong adjustment of tensioned Adjustment of twine tension”...
  • Page 42 Gate Fault Possible cause Remedy *Adjustment in according with”3-2- *Bale does not *Density too high density 4Adjustment of bale density” come out *Too wide windrow *Making windrow in accordance with “3-3- *Declined field 1 Method of windrow making” *Ejection of a bale in flat place *Gate does not *Closing of stop valve *Opening of stop valve...

Table of Contents