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PowerXpert 9395P-600/250
Eaton PowerXpert 9395P-600/250 Manuals
Manuals and User Guides for Eaton PowerXpert 9395P-600/250. We have
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Eaton PowerXpert 9395P-600/250 manuals available for free PDF download: Installation And Operation Manual
Eaton PowerXpert 9395P-600/250 Installation And Operation Manual (232 pages)
PowerXpert 9395 High Performance (9395P-600) UPS
Brand:
Eaton
| Category:
UPS
| Size: 11 MB
Table of Contents
Save These Instructions
4
Important Safety Instructions
4
Table of Contents
5
1 Introduction
13
Single UPM and Two UPM Configurations
14
Figure 1-1. Standard Single UPM and Two UPM UPS Configurations (All Except the 600V Model)
14
Figure 1-2. 600V Single UPM and Two UPM UPS Configurations (600V Model Only)
15
Single UPM Plus 1 and Two UPM Plus 1 Configurations
16
Figure 1-3. Standard Single UPM and Two UPM, Plus 1 FI-UPM UPS Configurations (All Except the 600V Model)
16
Figure 1-4. 600V Single UPM and Two UPM, Plus 1 FI-UPM UPS Configurations (600V Only)
17
UPS Standard Features
18
Installation Features
18
Control Panel
18
Customer Interface
18
Advanced Battery Management
18
Power Management Software
18
Options and Accessories
19
Integrated Battery Cabinets
19
Field Installed UPM
19
Sync Control
19
Single-Feed Kit
19
Distributed Bypass System
19
Input Output Module Configuration
20
Continuous Static Switch
20
Inherent Redundancy
20
Energy Saver and High Alert Modes
20
Variable Module Management System and High Alert Modes
21
Monitoring and Communication
21
Battery System
22
Using this Manual
23
Conventions Used in this Manual
23
Symbols, Controls, and Indicators
24
For more Information
25
Getting Help
25
2 Safety Warnings
27
Eaton Power Xpert 9395P-600 (380V-600V) UPS Installation and Operation Manual S P-164000710 Rev
32
3 UPS Installation Plan and Unpacking
33
Installation Considerations
34
Standard 380V, 400V, 415V, and 480V Model Configurations
37
Figure 3-1. Standard Single UPM Configuration (Dimensions)
38
Figure 3-2. Standard Single UPM Configuration (Center of Gravity)
39
Figure 3-3. Standard Single UPM Configuration, Plus 1 FI-UPM (Dimensions)
40
Figure 3-4. Standard Single UPM Configuration, Plus 1 FI-UPM (Center of Gravity)
41
Figure 3-5. Standard Two UPM Configuration (Dimensions)
42
Figure 3-6. Standard Two UPM Configuration (Center of Gravity)
43
Figure 3-7. Standard Two UPM Configuration, Plus 1 FI-UPM (Dimensions)
44
Figure 3-8. Standard Two UPM Configuration, Plus 1 FI-UPM (Center of Gravity)
45
Figure 3-9. 600V Single UPM Configuration (Dimensions)
46
V Model Configurations
46
Figure 3-10. 600V Single UPM Configuration, Plus 1 FI-UPM (Dimensions)
47
Figure 3-11. 600V Two UPM Configuration (Dimensions)
48
Figure 3-12. 600V Two UPM Configuration, Plus 1 FI-UPM (Dimensions)
49
Figure 3-13. Side View Dimensions and Center of Gravity Measurements
50
UPS System Power Wiring Preparation
51
UPS System Interface Wiring Preparation
74
Distributed Bypass Power Wiring Preparation
76
Figure 3-14. Two UPM Configuration as Shipped on Pallet
79
4 UPS System Installation
81
Figure 4-1. Removing the ISBM Section Left Side Shipping Bracket
83
Figure 4-2. Removing the ISBM Section Right-Side Shipping Bracket
84
Figure 4-3. Section Joining
85
Mechanically Joining the Sections
85
Figure 4-4. ISBM and UPM Sections Joined
86
Figure 4-5. ISBM Section to UPM Section Joining Brackets
87
Electrically Connecting the Sections (600V Models Only)
88
Connecting Intercabinet CAN Cables and Connectors
90
Figure 4-6. UPS Intercabinet Interface Harness Locations
90
Figure 4-7. ISBM Section Intercabinet DC Power Terminal Locations
91
Figure 4-8. Pl1 Interface Board Location
92
Figure 4-9. J39 Location on Pl1 Interface Board
92
Field Installed UPM Installation
93
Installing UPS External and Battery Power Wiring
94
External Power Wiring Installation
95
Figure 4-11. ISBM and 2 UPM Section Debris Shields
95
Figure 4-12. ISBM Section Conduit and Wire Entry Locations
96
Figure 4-13. Distributed Bypass Wire Length
98
Figure 4-14. ISBM Section Power Terminal Locations (380V, 400V, 415V, and 480V Models)
99
Figure 4-15. ISBM Section Power Terminal Locations (600V Models)
100
Figure 4-16. ISBM Section Power Terminal Detail - Section AA
101
Battery Power Wiring
102
Figure 4-17. ISBM Section Power Terminal Detail BB - Common Battery
103
Installing Interface Connections
103
TB1, TB2, and TB3 Connections (Other than TB1 Battery Interface Connections)
104
Figure 4-18. ISBM Section Interface Terminal Locations
105
Figure 4-19. Interface Terminal Detail
107
Figure 4-20. Typical Alarm Relay Connection
107
Figure 4-21. Terminal Blocks TB1, TB2, and TB3 Connector Assignments
108
TB1 Battery Interface Connections
109
Figure 4-22. Typical Battery Interface Connection - Common Battery System
110
Figure 4-23. Typical Battery Interface Connection - Separate Battery System
110
Figure 4-24. X-Slot Communication Bays
111
X-Slot Connections
111
Figure 4-25. Remote EPO Switch Dimensions
112
Installing a REPO Switch
112
Figure 4-26. REPO Switch
113
Figure 4-27. Normally-Open REPO Switch Wiring
114
Figure 4-28. Normally-Closed REPO Switch Wiring
115
Figure 4-29. Normally-Closed and Normally-Open REPO Switch Wiring
115
Installing Options, Accessories, and Distributed Bypass Control Wiring
116
Installation Checklist
117
5 Installing Options and Accessories
119
Installing an Optional Hot Sync CAN Bridge Card
120
Figure 5‐2. Hot Sync CAN Bridge Card Connections
121
Installing Distributed Bypass Control Wiring
122
Figure 5‐3. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
123
Figure 5‐5. Distributed Bypass Pull-Chain Wiring Without Mobs
124
Figure 5‐6. Distributed Bypass Pull-Chain Wiring with Mobs
125
Installing an Optional Remote Monitor Panel II
127
Figure 5‐7. Remote Monitor Panel II and Relay Interface Module II Terminal Locations
128
Installing an Optional Relay Interface Module II
129
Figure 5‐9. J1, J2, J3, and J4 15-Pin D-Sub Connectors
130
Installing an Optional Supervisory Contact Module II
131
Figure 5‐11. Supervisory Contact Module II TB2
132
Accessory Mounting Dimensions
133
Figure 5‐13. Relay Interface Module II Dimensions
134
Figure 5‐14. Supervisory Contact Module II Dimensions
135
6 Understanding UPS Operation
139
Single UPS
140
Figure 6‐2. Path of Current through the UPS in Online Mode
141
Energy Saver System (ESS) Mode
142
Bypass Mode
143
Battery Mode
144
Figure 6‐4. Path of Current through the UPS in Battery Mode
145
Single UPS Unit System Oneline Configurations
146
Figure 6‐5. One UPM, Rectifier Feed, Battery System, Dual‐Feed Configuration, Continuous Static Switch
148
Figure 6‐6. One UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch, FI-UPM
149
Figure 6‐7. One UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch, FI-UPM
150
Figure 6‐8. Two UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
151
Figure 6‐9. Two UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
152
Figure 6‐10. Two UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch, FI-UPM
153
Figure 6‐11. Two UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch, FI-UPM
154
Figure 6‐12. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration
155
Figure 6‐13. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
156
Figure 6‐14. Three UPM Common Rectifier Feed, Common Battery, IOM Configuration
157
Figure 6‐15. Three UPM Common Rectifier Feed, Separate Battery, IOM Configuration
158
Figure 6‐16. Simplified Dual-Feed UPS with Maintenance Bypass Panel
159
Multiple UPS Distributed Bypass System
160
Online Mode – Distributed Bypass
161
Bypass Mode – Distributed Bypass
162
Figure 6‐18. Path of Current through the Upss in Bypass Mode – Distributed Bypass
163
Battery Mode – Distributed Bypass
164
Multiple UPS Distributed Bypass System Oneline Configurations
165
Figure 6‐20. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations
166
Figure 6‐21. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations
167
Figure 6‐22. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations
168
7 UPS Operating Instructions
169
Circuit Breakers
170
Status Indicators
171
Figure 7‐3. Parts of the Touch Screen
172
Figure 7‐4. Sign in or Password Request Screen
173
Using the Main Menu Buttons
174
Power Maps Screen (Online Mode)
175
Figure 7‐8. Average Efficiency Screen from Home Screen
176
Power Maps Screen (Bypass Mode)
177
Meters Summary Screen
178
Input Meters Screen
179
Figure 7‐15. Output Meters Screen
180
Input Meters Detail Screen
181
Battery Meters Screens
182
Figure 7‐20. Battery Log Detail
183
System Events Main Screen
184
Figure 7‐23. User Log Screen
185
System Status Screen and Controls
186
Figure 7‐27. Module Control Detail Screen
187
Settings Screen
188
Configuration Options Screen
189
Figure 7‐33. Disable ESS Screen
190
Statistics Basic Screen
191
ESS Comparison Screen
192
System Overview Screen
193
UPS Operation Using the Color Touchscreen Control Panel
194
Using the Remote Emergency Power-Off Switch
195
Figure 7‐40. REPO Operation
196
Multiple UPS Distributed Bypass Operation
197
Starting the Distributed Bypass System in Bypass Mode
198
Starting a Single UPM
199
Single UPM Shutdown
200
Single UPS Shutdown Using Load off
201
Single UPS Restart
203
UPS and Critical Load Shutdown
204
Using the UPS LOAD off Pushbutton
205
Using the UPS LOAD off Command
206
Using the Remote Emergency Power-Off Switch
207
8 Communication
209
Predictpulse
210
Installing Predictpulse
211
Building Alarm Monitoring
212
Remote Monitor Panel II
213
Relay Interface Module II
215
Supervisory Contact Module II
216
9 UPS Maintenance
217
Performing Preventive Maintenance
218
Figure 9‐1. ISBM Section Air Filter Locations – Continuous Static Switch
220
Figure 9‐2. FI-UPM Section Air Filter Locations
221
PERIODIC Maintenance
222
Installing Batteries
223
Maintenance Training
224
10 Product Specifications
225
UPS Output
226
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Eaton PowerXpert 9395P-600/250 Installation And Operation Manual (226 pages)
Brand:
Eaton
| Category:
UPS
| Size: 9 MB
Table of Contents
Table of Contents
10
Table 32. Recommended DC Input Battery Disconnect Ratings 100% - Separate Battery
77
Field Installed UPM Installation
86
Battery System Installation
86
4.7 Distributed Bypass Tie Cabinet Installation
86
Installing UPS External and Battery Power Wiring
93
4.8.2 External Power Wiring Installation
96
Battery Power Wiring
99
Installing Interface Connections
103
TB1 Battery Interface Connections
105
X-Slot Connections
105
Table 33. TB1, TB2, and TB3 Interface Connections
107
Figure 40. Typical Battery Interface Connection - Separate Battery System
112
Figure 41. X-Slot Communication Bays
113
Figure 42. Remote EPO Switch Dimensions
114
Figure 43. REPO Switch
115
Table 34. REPO Wire Terminations
115
Figure 44. Normally-Open REPO Switch Wiring
116
Figure 45. Normally-Closed REPO Switch Wiring
117
Figure 46. Normally-Closed and Normally-Open REPO Switch Wiring
117
Installing an Optional Hot Sync CAN Bridge Card
123
Installing Distributed Bypass Control Wiring
123
Installing an Optional Relay Interface Module II
123
Figure 47. Hot Sync CAN Bridge Card
124
Figure 48. Hot Sync CAN Bridge Card Connections
125
Table 35. Hot Sync CAN Bridge Card Interface Connections
125
Figure 49. Distributed Bypass System CAN and Pull-Chain Simplified Interface Wiring
127
Figure 50. Distributed Bypass System UPS CAN Wiring Without Mobs
127
Figure 51. Distributed Bypass Pull-Chain Wiring Without Mobs
128
Table 36. CAN Bridge Card Wiring Terminations
128
Table 37. Pull-Chain Wiring Terminations
129
Figure 52. Distributed Bypass Pull-Chain Wiring with Mobs
130
Table 38. Pull-Chain Wiring Terminations with Mobs
131
Figure 53. Remote Monitor Panel II and Remote Monitor Panel II Terminal Locations
132
Figure 54. Remote Monitor Panel II, Relay Interface Module II, or Supervisory Contact Module II Wiring
133
Table 39. RMP II, RIM II, or SCM II Wiring Terminations
133
Figure 55. J1, J2, J3, and J4 15-Pin D-Sub Connectors
135
Table 40. J1 through J4 Interface Connectors
135
Figure 56. Supervisory Contact Module II Terminal Location
136
Figure 57. Supervisory Contact Module II TB2
137
Figure 58. Remote Monitor Panel II Dimensions
138
Figure 59. Relay Interface Module II Dimensions
139
Figure 60. Supervisory Contact Module II Dimensions
140
Figure 61. Main Elements of the UPS System
141
Figure 62. Path of Current through the UPS in Online Mode
143
Figure 63. Path of Current through the UPS in Bypass Mode
145
Figure 64. Path of Current through the UPS in Battery Mode
147
Table 41. Oneline Configurations
148
Figure 65. One UPM, Rectifier Feed, Battery System, Dual-Feed Configuration, Continuous Static Switch
150
Figure 66. One UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
151
Figure 67. One UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch
152
Figure 68. Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
153
Figure 69. Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static
154
Figure 70. Two UPM, Common Rectifier Feed, Common Battery, Dual-Feed Configuration, Continuous Static
155
Figure 71. Two UPM, Common Rectifier Feed, Separate Battery, Dual-Feed Configuration, Continuous Static Switch, FI-UPM
156
Figure 72. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration
157
Figure 73. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration
158
Figure 74. Three UPM Common Rectifier Feed, Common Battery, IOM Configuration
159
Figure 75. Three UPM Common Rectifier Feed, Separate Battery, IOM Configuration
160
Figure 76. Simplified Dual-Feed UPS with Maintenance Bypass Panel
161
Energy Saver System (ESS) Mode
162
Variable Module Management System
162
Figure 77. Path of Current through the Upss in Online Mode - Distributed Bypass
163
Figure 78. Path of Current through the Upss in Bypass Mode - Distributed Bypass
164
Figure 79. Path of Current through the Upss in Battery Mode - Distributed Bypass
166
Figure 80. Typical Distributed Bypass System (1+1 and 2+0 Configurations)
168
Figure 81. Typical Distributed Bypass System (2+1 and 3+0 Configurations)
169
Figure 82. Typical Distributed Bypass System (3+1 and 4+0 Configurations)
170
Figure 83. UPS Controls (380V, 400V, 415V, and 480V)
171
Figure 84. UPS Color Touchscreen Control Panel (Typical)
172
Table 42. Status Indicators
173
Figure 85. Parts of the Touch Screen
174
Figure 86. Sign in or Password Request Screen
175
Table 43. Security Levels and Functions
175
Table 44. Display Function Menu Map
175
Figure 87. Home Screen
176
Figure 88. Main Menu and Power Maps Screen (Online Mode)
177
Figure 89. Output Kva Screen from Home Screen
177
Figure 90. Average Efficiency Screen from Home Screen
178
Figure 91. Consumption Screen from Home Screen
178
Figure 92. Bypass Screen
179
Figure 93. Typical Command Confirmation Screen (Charger Off)
179
Figure 94. Meters Summary Screen
180
Figure 95. Input Meters Screen
181
Figure 96. Bypass Meters Screen
181
Figure 97. Output Meters Screen
182
Figure 98. Input Meters Detail Screen
182
Figure 99. Select Source Screen
183
Figure 100. Battery Meters Screen
183
Figure 101. Battery Log Screen
184
Figure 102. Battery Log Detail
185
Figure 103. Battery Log Summary Screen
185
Figure 104. System Events Screen
186
Figure 105. User Log Screen
187
Figure 106. User Log Detail Screen
187
Figure 107. System Status Screen
188
Figure 108. Module Controls Screen
188
Figure 109. Module Control Detail Screen
189
Figure 110. Online Mode Metering Method Option Screen
189
Figure 111. Bypass Mode Metering Method Option Screen
190
Figure 112. Settings Screen
190
Figure 113. Configuration Options Screen
191
Figure 114. Energy Advantage Architecture (EAA) Screen
192
Figure 115. Disable ESS Screen
192
Figure 116. High Alert Timer Screen
193
Figure 117. Statistics Basic Screen
193
Figure 118. Statistics Data Detail Screen
194
Figure 119. ESS Comparison Screen
194
Figure 120. UPS Module Map Screen
195
Figure 121. System Overview Screen
195
Figure 122. REPO Operation
198
Figure 123. Optional X-Slot Cards
209
Figure 124. Remote Monitor Panel II
212
Table 45. RMP II Status Indicators
213
Figure 125. Relay Interface Module II
214
Table 46. Customer Interface Connectors
214
Figure 126. Supervisory Contact Module II
215
Table 47. SCM II Status Indicators and Connections
215
Table 48. UPS Filter Sizes
218
Figure 127. ISBM and UPM Section Air Filter Locations - Continuous Static Switch
219
Figure 128. FI-UPM Section Air Filter Locations
220
Table 49. UPS Input
223
Table 50. UPS Output
224
Table 51. UPS Environmental
225
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