Cold Jet IceTech R1000H User Manual
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Cold Jet IceTech R1000H User Manual

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Summary of Contents for Cold Jet IceTech R1000H

  • Page 1 User’s manual IceTech R1000H User’s Manual Technical file...
  • Page 2 User’s manual IceTech R1000H User’s Manual...

  • Page 3: Table Of Contents

    Repair ..........................18 Terms of Warranty ......................18 COMMUNICATION WITH EXTERNAL EQUIPMENT ..............19 Communication to IceTech R1000H – Input ..............20 Communication from IceTech R1000H – Output ...............20 INSTRUCTION - UNPACKING AND PREPARATIONS BEFORE INSTALLATION .......22 Unpacking and Examination for Transport Damages ............22 Requirements on the Environment Surrounding the IceMaker ..........22...
  • Page 4 Original Version: Page: 2 from 23 Industrivej 62 IceTech R1000H Date: 30.08.17 DK-6740 Bramming Operator Manual for Reformer Denmark Init.:...

  • Page 5: General Information

    15 minutes by using the Quick-Change Press Head. During production slice thickness is constantly monitored and optimized. The R1000H is powered by a Beckhoff industrial PC with 15” touch panel for intelligent control. Using servo technology ensures fast and precise motion control. When connected to the internet, R1000H enables Cold Jet CONNECT for remote...

  • Page 6: System Identification

    Original Version: Page: 4 from 23 Industrivej 62 IceTech R1000H Date: 30.08.17 DK-6740 Bramming Operator Manual for Reformer Denmark Init.: SYSTEM IDENTIFICATION System is marked with: Supplier responsible for the equipment: Cold jet ApS Industrivej 62 DK-6740 Bramming Denmark Phone: +45 75 56 15 00...

  • Page 7: Technical Data

    Original Version: Page: 5 from 23 Industrivej 62 IceTech R1000H Date: 30.08.17 DK-6740 Bramming Operator Manual for Reformer Denmark Init.: TECHNICAL DATA Rated Output: 125 x 125 x 22,2 mm (5” x 5” x 0,875”) Up to 2000 slices/ hour...

  • Page 8: Technical Facts Of Frozen Co

    Original Version: Page: 6 from 23 Industrivej 62 IceTech R1000H Date: 30.08.17 DK-6740 Bramming Operator Manual for Reformer Denmark Init.: TECHNICAL FACTS OF FROZEN CO Dry ice is frozen carbon dioxide (CO ). It is much denser and colder than traditional ice. Dry ice is -79°C (-109.3°F).

  • Page 9: Safety Regulations

    The owner of the machine shall make sure that the operator, who is to work with the IceTech R1000H, fully understands the importance of studying the content of the manual and complying with the SAFETY REGULATIONS described on the following pages as well as those placed on the machine.

  • Page 10: Static Electricity

    Original Version: Page: 8 from 23 Industrivej 62 IceTech R1000H Date: 30.08.17 DK-6740 Bramming Operator Manual for Reformer Denmark Init.: Therefore, please note the following: 1. Low CO concentrations (3-5%) cause headaches and fast breathing. 2. CO concentrations of (7-10%) cause headaches and nausea and may result in unconsciousness.

  • Page 11: Pinch Point Hazard

    Init.: Pinch Point Hazard If the covers on IceTech R1000H is removed, the operator will be exposed to pinch point hazard. Danger of burns If the covers on IceTech R1000H is removed, the operator will be exposed to very hot components.

  • Page 12: How To Lift / Transport The Icemaker

    Original Version: 10 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: How to Lift / Transport the IceMaker The IceMaker is supplied with thread holes for lifting eyes. Always use lifting eyes to lift the IceMaker.

  • Page 13: Machine Stucture Sl1000H

    Original Version: 11 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: MACHINE STUCTURE SL1000H...

  • Page 14: Machine Operation Start-Up

    Original Version: 12 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: MACHINE OPERATION START-UP 1. MAINS Turn the MAIN SWITCH on and wait for the HMI to boot. 2. Reset alarms Open the alarm page and press the reset button to reset alarms.
  • Page 15 Original Version: 13 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: 4. Recipe selection Before starting, ensure that correct slice size and thickness has been selected. Please ensure that slice recipe corresponds to the tool installed before starting up.
  • Page 16 Original Version: 14 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: 7. Operation Standby If you wish to cancel the production, press the Set Standby button. The machine goes into standby for 15 minutes.

  • Page 17: Machine Controls

    Original Version: 15 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: MACHINE CONTROLS Start page: This page can be activated from all other pages by clicking on the “Home button” in the lower right-hand corner.
  • Page 18 Original Version: 16 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: Set points: Pressing the “gear wheel” button brings you to the Set points (SP) page. The Set points are protected by a password and have established limits to protect the machine against unintended operation.
  • Page 19 Original Version: 17 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: Alarm: By pressing the “alarm” button, the current alarms will be displayed on the screen. When an alarm is reset, the text is removed. All alarms must be reset before production can be resumed.

  • Page 20: Stop Production

    Cold Jet technician or by the owner’s qualified personnel who has been trained by Cold Jet in the repair and maintenance of IceTech dry ice blasting and dry ice production machines and accessories.

  • Page 21: Communication With External Equipment

    4. 2 pcs. Digital Safe Output 24V DC IceTech R1000H powers the IO’s. To avoid mixing power sources, ie. by communicating with PLC, Cold jet recommend galvanic isolation. This is done by using relays for digital IO’s and safety coupling relays for Safety IO’s.

  • Page 22: Communication To Icetech R1000H - Input

    Date: 30.08.17 Operator Manual for Reformer Denmark Init.: Communication to IceTech R1000H – Input By default, the IceTech R1000H has the following remote input: Tag no Component name Description Type -P01-DI01 R1000H run =Pulse 1 start R1000H production 24V DC...
  • Page 23 Original Version: 21 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: =0 Pelletizer 1 stop =1 Pelletizer 1 Standby P01-DO07 P1 standby 24V DC =0 Pelletizer 1 resume production P01-DO08 P1 reset...

  • Page 24: Instruction - Unpacking And Preparations Before Installation

    The minimum clear distances must be observed to provide sufficient space for opening the cabinet doors and servicing the IceMaker. Installation The installation of the R1000H must be carried out by one of Cold Jet’s service technician, or by a technician approved by Cold Jet. “...

  • Page 25: Drawing Nr. A1

    Original Version: 23 from Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 30.08.17 Operator Manual for Reformer Denmark Init.: DRAWING NR. A1 Correct Handling of R1000H Min. load capacity of forklift truck: 3000 kg /6613 lbs Min. fork length: 1.5 m The IceMaker is supplied with thread holes or lifting eyes.
  • Page 26 Practices). In accordance with the exclusion clauses of the PED directive (Article1, clause 3.6); equipment classified as no higher than category I under article 9 of the PED directive and covered by the Machinery directive 2006/42/EC are excluded. Therefore, the Cold Jet dry ice production equipment is excluded from the requirements of the PED 2014/68/EC directive and is CE-marked according to the Machinery directive 2006/42/EC.
  • Page 27 User’s manual IceTech R1000H Technical file...
  • Page 28 Technical File IceTech R1000H Table for mechanical maintenance Procedures for maintenance and repair Alarm list P&I Diagram Assembly drawings Installation layout drawings Wiring diagram Datasheets Accessories...
  • Page 29 Technical File IceTech R1000H Table for mechanical maintenance...
  • Page 30 Get a particle analysis of the oil if in doubt about the contamination degree. Cold Jet recommend the owner to have a spare part package in stock either the standard package or the complete package, so repairs can be made quickly and with a very little loss of production time.
  • Page 31 Maintenance This table includes all the service intervals from 0 hours to 20000 hours. For each service interval there will be listed which procedures is necessary to perform and Cold Jet Part no. for spare parts package. Table for mechanical maintenance Reformer R1000H IceTech article no.
  • Page 32 Original Revision: Page: 3 of 3 IceTech R1000H Industrivej 62 Date: 05.04.16 DK-6740 Bramming Table for Mechanical Denmark Init: Maintenance 515337 TOOLING SET, DUAL SLICE, 125MM X 125MM, BRONZE, R1000H PART NO DESCRIPTION 515340 WEAR PLATE, DUAL SLICE, 125 X 125MM, R1000H...
  • Page 33 Technical File IceTech R1000H Procedures for maintenance and repair...
  • Page 34 Original Revision: Page: 1-1 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: PROCEDURES FOR MAINTENANCE AND REPAIR This table includes all the procedures for maintenance and repair. It is based on 8 hours production pr.
  • Page 35 Original Revision: Page: 1-2 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: 1. PROCEDURE FOR REPLACEMENT OF HYDRAULIC OIL FILTER AND PRESSURE FILTER 1. Screw 2. Housing top plate 3. Pressure gauge 4.
  • Page 36 Original Revision: Page: 1-3 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: Procedure step by step 1. Dismount the 4 screws from the return oil filter housing 2. Remove the housing top plate 3.
  • Page 37 Original Revision: Page: 2-4 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: 2. PROCEDURE FOR REPLACEMENT OF GASKETS IN Ø150 HYDRAULIC CYLINDER 4. Piston rod 1. Piston 3. Cylinder tube 2. Cylinder top During this operation it’s important to activate the emergency stop button!
  • Page 38 Original Revision: Page: 2-5 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: Procedure step by step 1. The hydraulic cylinder has to be emptied for oil. 2. Cylinder top is dismounted and screwed out of the cylinder tube 3.
  • Page 39 Original Revision: Page: 2-6 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: BEFORE STARTING PRODUCTION THE HYDRAULIC MOTION SHOULD BE CHECKED IN SINGLE MODE! Operating in single mode control 1 Select single mode...
  • Page 40 Original Revision: Page: 3-7 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: 3. PROCEDURES FOR TOOL SET REPLACEMENT Changing the Compression Piston There are two options for changing the compression piston: single slice and multi slice. Please follow the instructions that correspond with your machine.
  • Page 41 Original Revision: Page: 3-8 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: Remove the four press chamber pieces and the eject piston. The compression piston is heavy. Press Chamber Pieces Eject Piston If necessary, exchange spacers.
  • Page 42 Original Revision: Page: 3-9 of 32 Industrivej 62 IceTech R1000H Date: 24.08.18 DK-6740 Bramming Procedures for Maintenance and Repair Denmark Init: Using an 8mm Allen wrench, remove the four compression piston bolts & wedge lock washers. Compression Piston Bolts &...
  • Page 43 Original Revision: 3-10 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Install the new compression piston by sliding it back then lifting it up into place over the cylinder rod. Install the two compression piston bolts with wedge lock washers and tighten to 5 ft.-lbs (6.8 N-m).
  • Page 44 Original Revision: 3-11 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Multi Slice Before you begin this procedure, ensure you have the following tools:  adjustable wrench or 24mm open-ended wrench ...
  • Page 45 Original Revision: 3-12 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: First, remove the front press chamber plate and then the eject piston & chamber side plates together. The chamber sides and eject piston will slide out as one unit. Next, remove the rear press chamber plate.
  • Page 46 Original Revision: 3-13 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Using an 8mm Allen wrench, remove the four compression piston bolts & wedge lock washers. Compression Piston Bolts & Wedge lock Washers Slide out the compression piston.
  • Page 47 Original Revision: 3-14 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Install the new Compression Piston by sliding it back into place over the cylinder rod. Install the four compression piston bolts with wedge lock washers and tighten to 12.5 ft.-lbs (17 N-m).
  • Page 48 Original Revision: 4-15 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 4. PROCEDURES FOR REPLACEMENT OF WEAR PLATES ON PRESS- AND EJECT PISTONS Press piston To replace the wear plates on the press piston Loosen the two bolts...
  • Page 49 Original Revision: 4-16 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Replace wear parts To remove the end plate [4], loosen the 6 screws using a 6mm Allen wrench. The side plates removed by loosening the screws on the side using a 4mm Allen wrench.
  • Page 50 Original Revision: 5-17 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 5. PROCEDURE FOR REPLACEMENT OF Ø150 HYDRAULIC CYLINDER Remove the press piston and console First thing to do is to remove the press piston by following the procedure for tool set replacement.
  • Page 51 Original Revision: 5-18 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Remove the rotation guard by loosening the three bolts using an 8mm Allen wrench. Remove the cables for the linear encoder and loosen the encoder using a 46mm wrench.
  • Page 52 Original Revision: 5-19 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Drive the piston a bit into the chamber. With little force it should be possible to move the piston in all directions.
  • Page 53 Original Revision: 6-20 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 6. PROCEDURE FOR CHANGING AIR FILTER 2. Air filter 3. Silica gel 1. Air filter unit 4. Plug hole During this operation it’s important to activate the emergency stop button!
  • Page 54 Original Revision: 6-21 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Procedure step by step Unscrew the air filter unit from plug holes in hydraulic station. Unscrew the yellow air filter [2].
  • Page 55 Original Revision: 6-22 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 5. Filter pad Pull out this air filter pad [5]. Pour out the silica gel and replace with new silica gel.
  • Page 56 Original Revision: 6-23 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Operating in single mode control 1 Select single mode 2 Enter Manual operation controls 3 Start the hyd. pump 4 Move the pistons using the arrow buttons Check that there are no leaks on the hydraulic station.
  • Page 57 During this operation it’s important to activate the emergency stop button! Changing or repairing the hydraulic pump This operation is only to be carried out by Cold Jet service technician or by a Cold Jet approved company such as Bosch / Rexroth.
  • Page 58 Original Revision: 7-25 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Operating in single mode control 1 Select single mode 2 Enter Manual operation controls 3 Start the hyd. pump 4 Move the pistons using the arrow buttons Check that there are no leaks on the hydraulic station.
  • Page 59 Original Revision: 8-26 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 8. PROCEDURE FOR CHANGING HYDRAULIC OIL HYDRAULIC STATION 2. Hydraulic tank 3. Cover plate 1. Ball valve During this operation it’s important to activate the emergency stop button! Procedure step by step 1.
  • Page 60 Original Revision: 8-27 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Operating in single mode control 1 Select single mode 2 Enter Manual operation controls 3 Start the hyd. pump 4 Move the pistons using the arrow buttons Check that there are no leaks on the hydraulic station.
  • Page 61 Original Revision: 9-28 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 9. PROCEDURE FOR HOPPER CLEAN OUT AND MACHINE THAW UP Hopper clean out During production water ice will build up in the hopper over time depending on system setup and production continuity.
  • Page 62 Original Revision: 9-29 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: Open the side doors to access the hopper doors. When doors are heated up to approx. 20°C (68°F) loosen the 4 screws on each door and remove the doors [3].
  • Page 63 Original Revision: 10-30 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 10. PROCEDURE FOR REPLACING DIVERTER CYLINDER Before changing the diverter cylinder make sure that R1000H is in E-stop state or shut down and that pneumatic air is disconnected.
  • Page 64 Original Revision: 10-31 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 3 Open to Hopper 1 4 Open to Hopper 2 Make sure that the diverter is switching to the selected side and that the green arrow (showing the reed...
  • Page 65 Original Revision: 11-32 of Page: Industrivej 62 IceTech R1000H DK-6740 Bramming Date: 24.08.18 Procedures for Maintenance and Repair Denmark Init: 11. PROCEDURE FOR REPLACING HAMMER ON HOPPER Before replacing the pneumatic hammer make sure that R1000H is in E-stop state or shut down and that pneumatic air is disconnected.
  • Page 66 Technical File IceTech R1000H Alarm list...
  • Page 67 In general Cold Jet recommend that the cause of errors are investigated as soon as they appear and that the machine is not being operating until the error is identified or fixed. Some alarms are critical and can damage equipment if reset multiple times.
  • Page 68 Original Version: Page: 2 of 5 IceTech R1000H Industrivej 62 DK-6740 Bramming Date: 01.05.18 Alarm List Denmark Init: 24 Error , Circuit breaker conveyor infeed motor 25 Error , Max action time Pneumatic cylinder 1 conveyor infeed 26 Error , Max action time Pneumatic cylinder 2 conveyor infeed...
  • Page 69 Original Version: Page: 3 of 5 IceTech R1000H Industrivej 62 DK-6740 Bramming Date: 01.05.18 Alarm List Denmark Init: 60 Error , high temperature feeder motor 61 Error, Shuttle 1 homing 62 Error, Ejector 1 homing 63 Error, Shuttle 2 homing...
  • Page 70 (<50°C). Hydraulic pressure is higher than set point and needs Hydraulic oil pressure adjustment. high Contact Cold Jet technical support. Error , hydraulic motor Program fault for pump Contact Cold Jet technical support. Running time warning. Service interval exceeded.
  • Page 71 Denmark Init: if the air flow through the heater is restricted. Contact Cold Jet technical support. Following error on servo motor. The unit is blocked and not reaching its position within the specified time frame. Check if hopper is blocked for shuttle Alarm ID=17744 faults and check if chamber heating is working properly if it’s...
  • Page 72 Technical File IceTech R1000H P&I Diagram...
  • Page 73 PROPRIETARY AND CONFIDENTIAL: -SI05 -SI04 -SI07 =V01 =P01 =G05 OPTION =LT01 -P01-DI01 -P01-DO01 -P01-SI01 -P01-DI02 -P01-DO02 -P01-SI02 -SI08 -P01-DI03 -P01-DO03 -P01-SO01 -MA1 -LT1-DO1 -P01-DI04 -P01-DO04 -P01-SO02 =VO1-MA1-F =V01-MA1-R =CA01-Q1-K1 =CA01-Q1-K2 -LT1-DO2 -P01-DI05 -P01-DO05 Level 3.2 SOLID CO PELLETS Level 3.1 -P01-DI06 -P01-DO06 2(S)
  • Page 74 06-02-18 Tag-numbers for R1000 P322-1-18872-G 513757 CONTROL BOX, R1000, 400V AC 3PH 50HZ CE / 480V AC 3PH 60HZ UL ASPECT ASPECT DESCRIPTION FUNCTION ACTUATOR TAG DESCRIPTION PART NUMBER DESCRIPTION Digital I/O Analog I/O DATASHEET R1000 Reformer R1000 R1000=V01 Reformer dispenser R1000=V01 Reformer dispenser -MA1...
  • Page 75 06-02-18 Tag-numbers for R1000 P322-1-18872-G 513757 CONTROL BOX, R1000, 400V AC 3PH 50HZ CE / 480V AC 3PH 60HZ UL ASPECT ASPECT DESCRIPTION FUNCTION ACTUATOR TAG DESCRIPTION PART NUMBER DESCRIPTION Digital I/O Analog I/O DATASHEET R1000=G03 Conveyor infeed to Flow wrapper -MA1-BG2 Reed switch 2 for pneumatic cylinder 1 504789 Reed switch BMF 305K-R-PS-F-3-S49-00,2...
  • Page 76 06-02-18 Tag-numbers for R1000 P322-1-18872-G 513757 CONTROL BOX, R1000, 400V AC 3PH 50HZ CE / 480V AC 3PH 60HZ UL ASPECT ASPECT DESCRIPTION FUNCTION ACTUATOR TAG DESCRIPTION PART NUMBER DESCRIPTION Digital I/O Analog I/O DATASHEET R1000=HU01 Hydraulic unit -X2-Q1-K1 =G02-MO1-F/R Solenoid for hydraulic valve 1 distribution block 2 501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC Datasheet\ADC cetop 3.pdf 501870 Solenoid valve CETOP 3 4/2 AD 3E 16E M 24 VDC...
  • Page 77 Technical File IceTech R1000H Assembly drawings...
  • Page 78 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514031 FRAME WITH CABINETS, R1000 514758 KIT, CABLE COMPONENTS, R1000H...
  • Page 79 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514027 Frame complet, R1000 514007 Mounting beam, Frame, R1000...
  • Page 80 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514620 Pipe For Wiring, Wiring, R1000 514622 Pipe For Wiring, Wiring, R1000...
  • Page 81 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 515498 HOPPER, FUNNEL, LEFT, R1000H 513982 Eperater complet, Hopper, R1000...
  • Page 82 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 515471 FUNNEL, COMPLETE, LEFT, R1000H 513933 Side of Hopper frame...
  • Page 83 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. P322-1-19119-A FUNNEL, COMPLETE, RIGHT, R1000H 513933 Side of Hopper frame...
  • Page 84 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. 384.64 ITEM NO. PART NUMBER Description QTY. 515472 FUNNEL, INSULATED, LEFT, R1000H 97312...
  • Page 85 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 513950 FUNNEL, INSULATED, RIGHT, R1000H 97312 Distance bushing for tank...
  • Page 86 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. 452,63 ITEM NO. PART NUMBER Description QTY. 513962 Seperater, Hopper, R1000 Insulation block, Seperater, Black POM,...
  • Page 87 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. CYLINDER, PNEUMATIC, Ø32MM, 130MM 514091 LONG, R1000H CLEVIS, ROD, PNEUMATIC CYLINDER,...
  • Page 88 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. Insulation glued on to Sheet metal. Insulation thickness Glue: Casco S9 super 3831 Cut off excess material Grind corners...
  • Page 89 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 513924 Frame, Shutter,AISI 304, R1000 513931 L-Profil 25x25x3,0mm, AISI 304...
  • Page 90 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. PLATE, BOTTOM MOUNT RAIL, SHUTTLE, 514058 R1000 514059...
  • Page 91 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514072 PLATE, SHUTTLE, R1000H 514363 SUSPENSION, SHUTTLE, R1000...
  • Page 92 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 512371 BRACKET, MOUNTING, #1 512372 BRACKET, MOUNTING, #2...
  • Page 93 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. CABINET, COOLING VENT, FRAME, 514100 R1000H OIL COOLER, VENT SUCTION, 24 V DC,...
  • Page 94 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514301 CHAMBER SUPPORT, R1000 513964 SPACER, TIE ROD, UPPER, R1000...
  • Page 95 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. SEE NOTE #1 TORQUE TO 278Nm SEE NOTE #2 ITEM NO.
  • Page 96 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514929 WHEEL, BEARING, EJECT, R1000H 514930 SHAFT, BEARING, EJECT, R1000...
  • Page 97 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. SEE NOTE 1 TORQUE TO 150Nm ALIGN BOTTOM EDGES AT ASSEMBLY ITEM NO.
  • Page 98 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. SHEET METAL, AIR SUPPLY, AISI 304, 514110 R1000 514122...
  • Page 99 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. PIPE, HYDRAULIC, Ø28 X 2,5 MM, #1.A1, 514600 GALVANIZED STEEL, R1000H 502574...
  • Page 100 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description 2/QTY. PIPE, DISTRIBUTION, UNIT 2, VULKAN 515131 HEAT SYSTEM 514507...
  • Page 101 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. ITEM NO. PART NUMBER Description QTY. 514324 Conveyor Outlet Telemecanique Endestopkontakt, 1,5 A, 512182...
  • Page 102 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. 1200 1125 37,50 SECTION B-B ITEM NO. PART NUMBER DocNumber Description QTY.
  • Page 103 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. 1200 1080 SECTION A-A 219,25 219,25 219,25 219,25 167,50 ITEM NO.
  • Page 104 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. 831,40 ITEM NO. PART NUMBER Description QTY. 514225 Shaft, Conveyor Outlet, R1000 Sprocket s0900-12t-104mm-...
  • Page 105 PROPRIETARY AND CONFIDENTIAL: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ICETECH A/S. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF ICETECH A/S IS PROHIBITED. 947,90 ITEM NO. PART NUMBER Description QTY. 511251 Parallel key A8x7x70 DIN6885 511155...

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