Cold Jet COMBI PCS 110 DUAL Operator's Manual

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  • Page 2 Cold Jet and the client and remains the exclusive property of Cold Jet. If you find any problems in the documentation, please report them to us in writing. Cold Jet does not warrant that this document is error-free.
  • Page 3: Table Of Contents

    Danger of Congelation Wear Protective Gloves SAFETY OPERATION Emergency Stop Machine Safety Liquid CO Leakage Stop Production Daily Checkup Before Start-up MACHINE STRUCTURE MACHINE CONTROL Front Page Start Up COMBI PCS 110 DUAL Version: Page: 2 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 4 Process Values Manual Mode Control Language Selection Shutdown Daily Maintenance TERMS OF WARRANTY Notes Contact Information COMBI PCS 110 DUAL Version: Page: 3 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 5 COMBI PCS 110 DUAL Version: Page: 4 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 6: Introduction

    ONE MACHINE. The COMBI PCS 110 DUAL provides a non-stop supply of high-density pellets. The source of raw material for the production of pellets is liquid carbon dioxide conserved at low temperature in a storage tank. The liquid...
  • Page 7 100 dB(a) depending on how the blasting function is installed and used. The control system of the COMBI PCS 110 DUAL, is based on the Beckhoff Industrial PLC and HMI system, which offers maximum functionality and a user-friendly interface. Production and blasting can be started by pressing one button.
  • Page 8: System Description

    Functional Description The main function of the COMBI PCS 110 DUAL is to produce dry ice pellets from liquid carbon dioxide and dry ice blasting. This is performed by a sequence of operations executed by the Beckhoff Panel PC. The Main steps in a normal application are as follows and refer to the P&I diagram 2A0388, which is available through the...
  • Page 9 =(C01-Q1) and =(C02-Q1) changes position and will blast the dry ice into the CO2 drain pipes. This is an automatic process which is activated when the machine is shutdown. The process will deactivate automatically after a given time. COMBI PCS 110 DUAL Version: Page: 8 of 28 Operator’s Manual...
  • Page 10: System Identification

    The machine is double marked with EU and UL approval. Supplier Responsible for the Equipment Cold Jet ApS Industrivej 68 DK-6740 Bramming Denmark Phone: +45 75 56 15 00 Homepage: www.coldjet.com Email:info@coldjet.com COMBI PCS 110 DUAL Version: Page: 9 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 11: Technical Data

    264,5 Depending on nozzle combination. Inlet Liquid CO Pressure: Liquid CO2 Supply System COMBI PCS 110 DUAL Supply Pressure (Min-Max) 13-18 bar (189-261 psi) Supply Pressure Range +/- 1.0 bar (14.5 psi) Supply Pressure (Recommended PBU Setting)
  • Page 12: Safety Regulations

    The owner of the machine shall make sure that the operator, who is to work with the COMBI PCS 110 DUAL, fully understands the importance of complying with the SAFETY REGULATIONS described on the following pages as well as those placed on the machine, and the importance of carefully studying the contents of the manual before starting up the machine.
  • Page 13 COMBI PCS 110 DUAL Version: Page: 12 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 14: Electrostatic Discharge

    It is recommended to avoid operating the machine near explosive or flammable material. Also, use a plastic scooper when handling dry ice pellets to eliminate any electrostatic discharge. COMBI PCS 110 DUAL Version: Page: 13 of 28 Operator’s Manual...
  • Page 15: Safety Labels

    Therefore, always make sure to provide sufficient ventilation of the working area, and always avoid producing dry ice in small rooms. COMBI PCS 110 DUAL Version: Page: 14 of 28 Operator’s Manual...
  • Page 16: Static Electricity

    During work with the conveyor system, the operator must wear protective gloves in order to avoid contact with the dry ice or with parts of the machine which are in direct contact with the dry ice. COMBI PCS 110 DUAL Version:...
  • Page 17: Safety Operation

    SAFETY OPERATION Emergency Stop All equipment is connected to the general emergency system for the COMBI PCS 110 DUAL. When an emergency-stop device is activated, all components located in the emergency zone will be disconnected from their power source. Machine Safety There are machine safety measures in the following areas: ●...
  • Page 18 2. Check the pipe system for leaks. 3. Check the operation time since service intervals. COMBI PCS 110 DUAL Version: Page: 17 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 19: Machine Structure

    MACHINE STRUCTURE COMBI PCS 110 DUAL 1. Touch panel/ Emergency stop. 2. Dry ice blasting pipe. 3. Electrical connections and air connection. 4. Pipe connections. 5. Light tower. COMBI PCS 110 DUAL Version: Page: 18 of 28 Operator’s Manual Date:...
  • Page 20: Machine Control

    From the front page you have the option to go to the other pages. When you are on any other page and need to return to the front page press the button for the front page. COMBI PCS 110 DUAL Version:...
  • Page 21: Start Up

    The start/stop button shows an indication of the status of the machine. When the button is red, the machine is shutting down. When the button is yellow, the machine is in standby. When the button is green, the machine is operating. COMBI PCS 110 DUAL Version: Page: 20 of 28 Operator’s Manual...
  • Page 22 Manual Mode Control In manual mode, it’s only possible to shutdown the machine. See more under the section Shutdown. COMBI PCS 110 DUAL Version: Page: 21 of 28 Operator’s Manual...
  • Page 23 When in the page for “change of user level” press the button with an arrow pointing down and a dropdown list of languages will appear. Select the desired language and this will change automatically on all pages. COMBI PCS 110 DUAL Version:...
  • Page 24 External Communication The COMBI PCS 110 DUAL is controlled by external signals. Under process values page P02, you can see the status of different signals both external to the machine and from the machine to external units. When a field is blue there is a connection.
  • Page 25 Cold Jet technician or by the owner’s qualified personnel who has been trained by Cold Jet in the repair and maintenance of Cold Jet dry ice blasting and dry ice production machines and accessories. Beyond the necessary knowledge, the person concerned must have appropriate tools and equipment, as well as the auxiliary materials required, at his disposal.
  • Page 26 Notes COMBI PCS 110 DUAL Version: Page: 25 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 27 COMBI PCS 110 DUAL Version: Page: 26 of 28 Operator’s Manual Date: 10.05.2021...
  • Page 28 Phone (US): +1-800-777-9101 455 Wards Corner Road Phone (Outside US): +1(513)576-8981 Loveland, Ohio 45140 Email: service@coldjet.com Canada - Cold jet Canada Phone: +1-800-337-9423 Ext. 501 1727 Industrial Road, Unit 1 After Hours Support: +1-(513) 576-8981 Cambridge, Ontario N3H 5G7 Email: service@coldjet.com...

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