Page 1
All manuals and user guides at all-guides.com ELECTRONIC CASH REGISTER ER-280 SERIES SERVICE Manual ELECTRONIC CASH REGISTER C O N T E N T S Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Troubleshooting Exploded Views and Parts List PCB Layout and Parts List Block diagram Wiring Diagram...
Page 2
All manuals and user guides at all-guides.com About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-280 Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item.
Page 3
This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-280 SERIES Service Manual First edition. March 2007. V1.0 Printed in KOREA...
Page 4
All manuals and user guides at all-guides.com Overview of this ECR This ECR is a microprocessor-based system, using a 16 bits microprocessor. This service manual provides the technical information for many individual component systems, circuits and gives an analysis of the operations performed by the circuits. If you need more technical information, please contact our service branch or R&D center.
Page 5
Remplacer uniquement avec une batterie du même recommended by the manufacturer. type ou d’un type équivalent recommandé par le Dispose used batteries according to the constructeur. manufacturer’s instructions. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. SAM4S ER-280 SERIES...
Page 6
4. Do not use freon-propelled chemicals. These can carpeted floor can generate enough static generate electrical charges that damage ESDs. electricity to damage an ESD. 5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs. SAM4S ER-280 SERIES...
Page 7
Power Requirement • Temperature : 0℃ ~ 40℃ Environment Condition • humidity : 30% ~ 80% RH • 430(W) X 450(D) X 242(H) Dimensions(mm) With Middle Drawer • 10.3kg (Set Only), 11.5kg (with Packing) Weight With Middle Drawer SAM4S ER-280 SERIES...
Page 8
② Key Board (Raised or Flat type) ③ Drawer ④ Customer 10-Digits VFD Display ⑤ Operator Display (10-Digits VFD) or 16x2 line LCD ⑥ Mode Key ⑦ Interface Cover ⑧ SD-Card (Option) ⑨ MSR (Option) Figure2-2 Location Feature SAM4S ER-280 SERIES...
Page 9
• 8(W) × 17(H) Font (Including a horizontal) Character Structure • 1.33 mm(W) ×2.83 mm(H) Character Size • 1.5 mm Column Pitch • 3.67 mm (Including 5-dot line spacing) Line Pitch • 32 (8×17 Dots/Character) Number of Column Table 2-4 Character Specification SAM4S ER-280 SERIES...
Page 10
② SPACE(Logic0) : The host can not receive a data ③ The ECR transmits a data to the host or receipt printer, after confirming this signal. Output VCC(+5V/150mA) is supplied at 9Pin of D-SUB Connector. *Caution* Table2-7 RS-232C Signal Description SAM4S ER-280 SERIES...
Page 11
When DTR/DSR flow control is select, before transmitting a data, the ECR checks whether the host is BUSY or not. If the host is BUSY, ECR does not transmit a data to the host. If the host is not BUSY, ECR transmits a data to the Host. The host is the same. SAM4S ER-280 SERIES...
Page 12
All manuals and user guides at all-guides.com 2. Product Specifications 2-5 Interface Specification 2-5-1-5 Cable Connection (DSUB 9 PIN FEMALE TYPE) & ) Figure2-3 RS232C Cable Connection (9Pin to 9Pin) & ) Figure2-4 RS232C Cable Connection (9Pin to 25Pin) SAM4S ER-280 SERIES...
Page 14
• Connector : B type • USB Spec Version 1.1 Support Spec Table 2-9 USB Specification 2-5-1-5 Cable Connection PRINTER HOST SIDE SIDE "B" TYPE PLUG "A" TYPE PLUG ( USB I/F CABLE ) Figure2-7 USB Cable Connection SAM4S ER-280 SERIES...
Page 15
All manuals and user guides at all-guides.com 3 Installation and Operation 3-1 System Configuration 3-1-1 Configuration Figure 3-1. System Configuration SAM4S ER-280 SERIES...
Page 16
3. Insert the end of the paper into the paper slot.(Fig 3-2 (C)) 4. Close the paper lever. ( ER-280 Series is possible to feed automatically when you rock the paper levers insert paper.). (Fig 3-2 (D)) 5. Replace the printer cover.(Fig 3-2 (E)) Figure 3-2. Paper Installation SAM4S ER-280 SERIES...
Page 17
Wind the paper two or three turns around the spool shaft and install the spool in the mount 1. If you use the ER-280 Series with 1-station, refer to below figure. (Fig 3-3 (F)) 2. If you use the ER-280 Series with 2-stations, refer to below figure. (Fig 3-3 (G)) Figure 3-3. Spool Installation SAM4S ER-280 SERIES...
Page 18
3-2-5 Supplies Item Description Remark Paper Roll 1 EA VD, REG, X, Z, P, C : NON FISCAL Mode Key REG, X, Z, P, C : FISCAL User Manual 1 EA Spool 1 EA Table 3-2. Supplies SAM4S ER-280 SERIES...
Page 19
Off, Register(REG), Manager(X), Clear Totals(Z) Void, Off, Register(REG), Manager(X), Clear Totals(Z), Program(P) Void, Off, Register(REG), Manager(X), Clear Totals(Z), Program(P), Service Mode(S) Table3-4 Key Function Note : The Key can be removed from the key lock in the OFF or REGISTER position. SAM4S ER-280 SERIES...
Page 20
All manuals and user guides at all-guides.com 3. Installation and Operation 3-3 Operation 3-3-2 Key Board Matrix 1) 1-station model Figure 3-6. 1-Station Model Key Board 2) 2-station model Figure 3-7. 2-Station Model Key Board SAM4S ER-280 SERIES...
Page 21
4. While continuing to hold the “CASH” key, plug the register into a power source. 5. The message "****** INITIAL CLEAR ******” prints when the initial clear is complete. ****** INITIAL CLEAR OK ! ****** Figure3-8. Initial Clear Key & Print Sheet(ER-280) SAM4S ER-280 SERIES...
Page 22
************************************************** RAM ALL CLEAR OK ! ************************************************** ER-280 EPROM INFO. VERSION : STD CHECKSUM :5536 BOOT/APP :4745/0dF1 SEP 08 2006 CLERK 00 000001 00000 Figure3-9. All Clear Key Sequence & Print Sheet SAM4S ER-280 SERIES...
Page 23
2. Press Press ‘1’, ‘4’ and ‘SUB TOTAL’ key on key board. 3. If error occurs, the message (232 NOGOOD) is displayed on VFD and the Buzzer beep. Then Press “Clear” key. Note : When the ports is unconnected the cable , the Error occur. SAM4S ER-280 SERIES...
Page 24
All manuals and user guides at all-guides.com 3. Installation and Operation MEMO 3-10 SAM4S ER-280 SERIES...
Page 25
2. Separate the JOURNAL PRINTER(B5) & HARNESS GND(B38), REAR LEVER-LOCK(B4). (Page6-3) 3. Separate the harness(ⓓ) from the PBA-JOURNAL(B28). (Page6-3) 4. Remove the two screws(B29) and Separate the PBA-JOURNAL(B28) from the ASS’Y CASE UPPER (B). (Page6-3) 5. Separate the harness(ⓒ) from the PBA-JOURNAL(B28) . (Page6-3) SAM4S ER-280 SERIES...
Page 26
4-1-7 Ass’y Keyboard ⓑ ⓑ ⓜ) from the SWITCH-ROTARY(B30) & PBA MAIN(E17)(Page6-3) 1. Separate the three harnesses( , , 2. Remove the four screws(B37) and Separate the ASS’Y KEYBOARD(B35 or B36) from the ASS’Y CASE UPPER (B). (Page6-3) SAM4S ER-280 SERIES...
Page 27
3. Separate the harness (ⓗ) and Remove the three screws(E12). (page6-8) 4. Lift up the I/F PBA(E13).(page6-8) 4-2-2 Ass’y Trans Power ⓤ ⓟ) and Remove the two screws(E14). (page6-8) 1. Separate the harnesses( , 2. Lift up the TRANS-POWER (E15) from the CASE LOWER(E24).(page6-8) SAM4S ER-280 SERIES...
Page 28
4-3-2 Disassembly of the Window Rear ① Be sure to separate the ASS’Y CASE UPPER from the ASS’Y CASE LOWER. ② Pull the WINDOW REAR out as the Fig-2 carefully not to break the four ribs. Fig-2 SAM4S ER-280 SERIES...
Page 29
4-3-3 Disassembly of the Rear VFD PCB ① Be sure to separate the ASS’Y CASE UPPER from the ASS’Y CASE LOWER. ② pull out in the direction of the Fig-3 to separate the REAR VFD PCB from the ASS’Y CASE UPPER. Fig-3 SAM4S ER-280 SERIES...
Page 30
All manuals and user guides at all-guides.com 4. Disassembly and Assembly MEMO SAM4S ER-280 SERIES...
Page 31
Power VCC 2. Check the TR KSA1010(Q16) (+5V) Ok? 3. Check the VCC whether it is short or open. 1. Check the LD1117(U26) Power VDD 2. Check the VDD 3.3V whether it is short or open. (+3.3V) Ok? SAM4S ER-280 SERIES...
Page 32
4. Replace the RTC(PCF8563) SD CARD 1. Check the CS_SD CARD, nRD, nWR signal of SD (U27) 2. Check the clock (SD_Xiin : 7.3728MHz) 3. Check the mounted state circuit of SD pin whether pin is open or short SAM4S ER-280 SERIES...
Page 33
2. Check the regulator AME8807(U31) and related Circuit. 3. Check the LCD harness and soldering status. 1. Check the LCD EN, LCD RS Signal. LCD Diaplay 2. Check the buffer 74HCT245(U25) and related Circuit. 3. Check the LCD harness and soldering status. SAM4S ER-280 SERIES...
Page 34
(Clk / Data / Latch / Strobe#1/#2) 2. Check the VPH voltage. It is +8.0V 3. Check the VPH ON/OFF circuit and pattern. 4. Check the JOINT PCB and FFC harness. 5. Check and Replace the printer. SAM4S ER-280 SERIES...
Page 35
2. Check the Matrix Bus & Data Bus Failure? 3. Check the Diodes(BAT43WS *7EA) 4. Check the Key Board Assy 1. Check the Mode Key Assy Mode Key 2. Check the Diode (D19) 3. Check the 74HC138(U19) & Data Bus SAM4S ER-280 SERIES...
Page 36
2. Check the Micro switch in the Drawer. Failure? Spool Motor Problem 1. Check the Spool Motor Signal(CPU P6.0). Spool Motor 2. Check the VFD Display harness and Motor harness. 3. Check the related Circuit and pattern on Main B’D. SAM4S ER-280 SERIES...
Page 37
6. Check the USB Driving Chip and related Circuit on Main B’D. Communication 1. Check the connection of the USB and Other side. 2. Check the USB Version. This Product supports USB 1.1 Version. 3. Check whether Signal is affected by the Cable Noise. SAM4S ER-280 SERIES...
Page 38
3. Check the related Circuit and pattern on Main B’D. SD Problem 1. Perform the MCR test at H/W test mode. 2. Check the clock (SD_Xiin : 7.3728MHz) SD Read 3. Check the mounted state circuit of SD pin whether pin is open or short SAM4S ER-280 SERIES...
Page 39
All manuals and user guides at all-guides.com 6 Exploded Views and Parts List 6-1 Main Set [ Exploded View ] Figure6-1 Total Disassembly SAM4S ER-280 SERIES...
Page 40
A. ASS’Y COVER-PRINTER Figure 6-2. ASS’Y COVER-PRINTER 6.1. A. ASS’Y COVER-PRINTER Code No. Description/ Specification Q`ty Design-Location Serviceable Remark JK97-20056C MEA COVER-PRINTER:ER-280 IVORY JK72-20225C PMO-COVER PRINTER JK70-10320A IPR-CUTTER PAPER JK97-20056D MEA COVER-PRINTER:ER-280B BLACK JK72-20225D PMO-COVER PRINTER JK70-10320A IPR-CUTTER PAPER SAM4S ER-280 SERIES...
Page 41
All manuals and user guides at all-guides.com 6. Exploded Views and Parts List 6-1 Main Set B. ASS’Y CASE-UPPER Figure 6-3. ASS’Y CASE-UPPER SAM4S ER-280 SERIES...
Page 42
PBA DISPLAY:REAR ONLY LCD MODEL ER-280M JK92-01476A PBA DISPLAY:FRONT&REAR VFD MODEL ER-280 JK96-01080E LCD ASS'Y: 2 LINE JK59-30028A UNIT-KEYBOARD: 49KEY,RAISED ER-280 JK59-30029A UNIT-KEYBOARD:49KEY,FLAT ER-285 6002-000319 SCREW-TAPPING:PH,+,2,M3,L8 JK70-50029A SCREW-TAPPING:PWH,M3,L6,Ø10 JK68-40073A LABEL(R ) LCD SHEET LCD MODEL 6003-000198 SCREW-TAPPING:PWH,+,2,M3,L12 SAM4S ER-280 SERIES...
Page 43
All manuals and user guides at all-guides.com 6. Exploded Views and Parts List 6-1 Main Set C. ASS’Y KEY BOARD(RAISED, 49KEY) Figure 6-4. ASS’Y KEY BOARD(RAISED) SAM4S ER-280 SERIES...
Page 46
All manuals and user guides at all-guides.com 6. Exploded Views and Parts List 6-1 Main Set E. ASS’Y CASE-LOWER Figure 6-6. ASS’Y CASE-LOWER SAM4S ER-280 SERIES...
Page 48
All manuals and user guides at all-guides.com 6. Exploded Views and Parts List 6-2 DRAWER F. ASS’Y DRAWER Figure 6-7. ASS’Y DRAWER 6-10 SAM4S ER-280 SERIES...
Page 49
All manuals and user guides at all-guides.com 6. Exploded Views and Parts List 6-2 DRAWER F. ASS’Y DRAWER Figure 6-8. Lubrication Points of the Drawer SAM4S ER-280 SERIES 6-11...
Page 50
IPR-HOUSING DRAWER : STD WHITE JK70-20062B IPR-HOUSING DRAWER : STD BLACK JK70-20062C IPR-HOUSING DRAWER : SER WHITE JK70-20062D IPR-HOUSING DRAWER : SER BLACK JK70-20062E IPR-HOUSING DRAWER : IMPER WHITE JK70-20062F IPR-HOUSING DRAWER : IMPER BLACK JK70-50070A SCREW-TAPTITE : BLACK 6-12 SAM4S ER-280 SERIES...
. SPOOL MOTOR NOTE] CONNECTOR 는 보드에 연결됨 하네스 정형위해 NOTE] SPOOL MOT Shin Heung Precision Co., Ltd. Size TITLE : ER-280 MOTOR /SENSOR BLOCK Date Drawn by 2007.02.28 K.Y CHOI File Name Sheet ER280 MAIN.SCH 10-8 SAM4S ER-280 SERIES...
Page 77
FD(0) FD(2) FD(1) CN1:5 CN1:6 CN1:3 CN1:4 CN1:1 CN1:2 4.7K 4.7K FISEPROM_PGM FISEPROM_OE Shin Heung Precision Co., Ltd. Size TITLE : ER-280 FISCAL DRIVER BLOCK Date Drawn by 2007.02.28 K.Y CHOI File Name Sheet ER280 MAIN.SCH SAM4S ER-280 SERIES 10-11...
Page 78
KA34063A KA34063A 2.2K SENSE SENSE 100pF 100pF 100nF 2012 NOTE] VOUT= 1.25 × (1+(R2/R1))=1.25×(1+(12K/2.2K))=8.06[V] Shin Heung Precision Co., Ltd. Size TITLE : ER-280 POWER BLOCK Date Drawn by 2007.02.28 K.Y CHOI File Name Sheet ER280 MAIN.SCH 10-12 SAM4S ER-280 SERIES...
Page 79
All manuals and user guides at all-guides.com F_VF1 F_G1 F_G2 F_G3 F_G4 F_G5 F_G6 F_G7 F_G8 F_G9 F_G10 F_DP F_VCC P10_H P8_DP P7_D P6_E P5_C P4_G P3_F P2_B P1_A CON-BOX;10P,2MM,AN SAM4S ER-280 SERIES 10-13...
Page 80
All manuals and user guides at all-guides.com P8_DP P7_D P6_E P5_C P4_G P3_F P2_B P1_A 10-14 SAM4S ER-280 SERIES...
Page 81
All manuals and user guides at all-guides.com MAX232 SAM4S ER-280 SERIES 10-15...
Page 82
적용시 높이 때문에 보드 세워서 장착하므로 기구물과 터치 발생으로 장착 불가능 SERIAL(3) PCB 3) REV1.0 경우 DISPLAY PCB 에 딸려 있었으나 SMD( 본딩 작업이 들어가므로 별도 분리함 단가 상승 요인 발생 Date Drawn by 2007.02.28 2007.02.28 K.Y CHOI K.Y CHOI File Name Sheet ER-280 SERIAL(3).SCH 10-16 SAM4S ER-280 SERIES...
Page 83
All manuals and user guides at all-guides.com SAM4S ER-280 SERIES 10-17...
Page 84
All manuals and user guides at all-guides.com 10-18 SAM4S ER-280 SERIES...
Page 85
All manuals and user guides at all-guides.com SAM4S ER-280 SERIES 10-19...
Page 86
All manuals and user guides at all-guides.com MEMO 10-20 SAM4S ER-280 SERIES...
Page 87
Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-280 SERIES...
Page 88
All manuals and user guides at all-guides.com ⓒ Shin Heung Precision. March 2007 Printed in KOREA V1.0 Code No. : JK68-70119A...