Pfeiffer Vacuum ASM 390 Additional Installation, Operation And Maintenance Instructions
Leak detector
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Also See for ASM 390:
- Operating instructions manual (98 pages) ,
- Maintenance instructions manual (32 pages) ,
- Operating instructions manual (48 pages)
Related Manuals for Pfeiffer Vacuum ASM 390
Summary of Contents for Pfeiffer Vacuum ASM 390
- Page 1 MAINTENANCE INSTRUCTIONS Translation of the Original ASM 390 - ASM 392 Leak detector...
- Page 2 These operating instructions describe all models and variants of your product. Note that your product may not be equipped with all features described in this document. Pfeiffer Vacuum constantly adapts its products to the latest state of the art without prior notice. Please take into account that online operating instructions can deviate from the printed operating instructions supplied with your product.
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Page 3: Table Of Contents
Pirani gauge replacement Decommissioning Shutting down for longer periods Disposal 6.2.1 Restriction of Hazardous Substances (RoHS) 6.2.2 Electrical and Electronic Equipment (EEE) Malfunctions Operation monitoring Fault display Service solutions by Pfeiffer Vacuum Spare parts Tools Leak detector spare parts Accessories 3/34... -
Page 4: About This Manual
Keep the manual for future consultation. 1.1 Validity This maintenance manual is intended for customers of Pfeiffer Vacuum. It describes the maintenance procedures that the customer can perform on the respective product. This document has to be used in conjunction with the operating instructions of the product with the same name. -
Page 5: Labels
About this manual Note Check a key point on the graphic. Apply the stated tightening torque. 1 2 3 Respect the chronological order of operations and/or assembly/disassembly direction. Correct, right choice. Incorrect, wrong choice. 1.3.3 Labels INPUTS/OUTPUTS Inputs/Outputs communication interface connector SERIAL 9-pin D-Sub RS-232 serial link connector NETWORK... - Page 6 About this manual For service centers use only Pu_GL : 1 Pu_N : 1 Mu_GL : 12856 Mu_N : 31 Mu_Cal : 1 Mu_LDS : 1800 (Example) This label provides information regarding firmware installed in the product. DD-MM-YY Factory Firmware /Logiciel usine Firmware name Firmware checksum L0232...
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Page 7: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 8 Safety WARNING Risk of serious injury due to falling objects When transporting parts/components and during product maintenance, there is a danger of injury caused by loads slipping or falling. ► Carry small and medium-size components with both hands. ► Transport components that weigh more than 20 kg using suitable lifting gear. ►...
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Page 9: Precautions
Pfeiffer Vacuum service centers. ● Use the original packaging to return the product to a Pfeiffer Vacuum service center: the manufac- turer shall not be held liable for damage resulting from transport in unsuitable packaging. -
Page 10: General Information
● Use only spare parts available for order from Pfeiffer Vacuum Service (see chap- ter “Spare parts”, page 29). ● To identify the product and communicate with Pfeiffer Vacuum look at the product's rat- ing plate. 3.2 Precautions Duty to provide information on potential dangers The product holder or user is obliged to make all operating personnel aware of dangers posed by this product. -
Page 11: Preparatory Work
The detector does not require any maintenance at the customer’s premises, except for the sub-assem- bly maintenance described in this manual. All other maintenance must be carried out by our service center (see chapter “Service solutions by Pfeiffer Vacuum”, page 27). NOTICE... -
Page 12: Maintenance Intervals And Responsibilities
Maintenance intervals and responsibilities 4 Maintenance intervals and responsibilities Maintenance operations for levels 1 and 2 of the interval table are described in this manual. Level 3 overhaul operations require a technician from the Pfeiffer Vacuum Service network. Operation Frequency Level... -
Page 13: Service - Maintenance
Service - Maintenance 5 Service - Maintenance 5.1 Cleaning ► Clean the cover(s) with a soft, lint-free cloth and a product that will not damage the paint, painted surfaces or the labels. 5.2 Detector powering off 1. Set the switch/circuit breaker to O. 2. -
Page 14: Front Cover Disassembly/Reassembly
Service - Maintenance Reassembly 1 Storage box Inlet pipe 2 Work plan 1. Place the work plan vertically on the frame. 2. Check that the control panel cable is clear: the control panel must be able to move at least 1 m from its support. -
Page 15: Internal Calibrated Leak Replacement
Service - Maintenance Reassembly 1 Latch Cover 1. Position the front cover on the frame and push it towards the front of the detector to clip it into the housing of each latch. 2. Check that the control panel cable is clear: the control panel must be able to move at least 1 m from its support. -
Page 16: Analyzer Cell Maintenance
Service - Maintenance 3. Update the settings of the calibrated leak (see chapter “Spectro Menu” in the Operating Instruc- tions). 4. Perform a calibration on the detector. Every time a calibrated leak is replaced, update the calibrated leak setting (see chapter “Calibrated leak setting”... - Page 17 Service - Maintenance Analyzer cell disassembly 1 Harness Analyzer cell 2 Fixing screws 1. Disconnect the harness from the cell. 2. Remove the cell's 6 fixing screws. 3. Free the analyzer cell manually and vertically. Analyzer cell reassembly 1 Harness Analyzer cell 2 Fixing screws Distortion of the measurement results with non-compliant analyzer cell...
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Page 18: Seal Replacement
Service - Maintenance 5.6.2 Seal replacement 1 Seals 1. Remove the detector analyzer cell (see chapter “Disassembly/reassembly of the analyzer cell”). 2. Check the condition of the seals: change them if necessary. 3. Replace the 2 seals. Never lubricate the seals. 5.6.3 Filament replacement NOTICE Distortion of product performance due to damaged filament... -
Page 19: Fan Maintenance
Service - Maintenance Reassembly F1 Filament 1 Connectors Fixing screw and washer Centering stops Filament strip The connectors are perpendicular to the supporting surface and parallel to each other. 1. Place the new filament on its housing against both centering stops. Fix it with the screw and washer provided with the filament. -
Page 20: Fan Location
Service - Maintenance 5.7.1 Fan location V1 Air inlet fan Air exhaust fan 5.7.2 Air inlet fan (V1) replacement Prerequisite condition(s) for the air inlet fan replacement 1. Power off the leak detector (see chapter “Powering Off”). 2. Remove the work plan (see chapter "Work plan disassembly/reassembly") and the front cover (see chapter "Front cover disassembly/reassembly"). -
Page 21: Filter Maintenance
Service - Maintenance Exhaust fan disassembly 1 Harness Protection grid 2 V2 Fan 1. Disconnect the harness from the fan (V2). 2. Remove the fan. Exhaust fan reassembly 1. Position the new fan, ensuring it is the correct way around. –... -
Page 22: Air Inlet Filter Replacement
Service - Maintenance Vacuum block air filter reassembly 1. Screw the filter in the vacuum block. 2. Screw the connector in the filter. 3. Position the tube in the connector and screw the connector. 5.8.2 Air inlet filter replacement Prerequisite(s) for the air inlet filter disassembly ►... - Page 23 Service - Maintenance Pirani gauge disassembly 1 Harness Gauge 2 Retainer screw Filaments 3 CHc screws Vacuum block 1. Disconnect the harness from the gauge. 2. Remove the retainer screw. 3. Screw the CHc screw into the center of the gauge (CHc screw in the maintenance kit supplied with the detector).
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Page 24: Decommissioning
This product bears the identification logo because it is subject to regulations on the management of Waste from EEE. The manufacturer shall only be required to take back EEE marked Pfeiffer Vacuum sold by Pfeiffer Vac- uum: ● EEE subject to applicable regulations for recycling end-of-life products;... - Page 25 To find out more about the collection solutions, contact ecosystem who will inform you of the best col- lection solution for your needs: www.ecosystem.eco For further details, consult the General Conditions of Sale available in French on the Pfeiffer Vacuum website. Product on sale outside of France...
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Page 26: Malfunctions
Malfunctions 7 Malfunctions 7.1 Operation monitoring During operation, the user is notified of an incident on the detector control panel. Type of fault Control panel Warning Display of fault. Click on the pictogram to display the fault. Error Display of fault. Click on the pictogram to display the fault. -
Page 27: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 28 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 29: Spare Parts
Spare parts 9 Spare parts 9.1 Tools Designation Part Number The maintenance set contains: 114718 Box-shank nut spinner ® Screwdriver for TORX 6x35 screws CHC screw, M4x80 CHC screw, M4x12 Washer, M4 CHC screw, M3x6 Washer, M3 2.5 mm male hexagonal wrench 3 mm male hexagonal wrench 4 mm male hexagonal wrench 5 mm male hexagonal wrench... -
Page 30: Leak Detector Spare Parts
Spare parts 9.2 Leak detector spare parts Display Item Designation Comments 3G control panel 122446S 3G control panel cable - 5 m 123909 Ventilation Item Designation Comments Fan Grill 120x120 mm (101094) 056067 Sold individually 101094 126790 Power and electrical supply 30/34... - Page 31 Spare parts Item Designation Comments Mains cable, 6 m 15 A - USA 126141 Mains cable, 6 m 16 A - Europe 126142 Measurement Item Designation Comments PI1 gauge, aluminum 795706 Filament - 3G analyzer cell 114864S NBR seal - 3G analyzer cell 114346 Sold individually Internal calibrated leak...
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Page 32: Accessories
Centering ring, DN 63 ISO-K 068174 Sold by the me- Cover Item Designation Comments Work plan - ASM 390/392 126789 Equipped front cover - ASM 390/392 126249S 9.3 Accessories Item Designation Part Number Comments O-ring Ø 5 mm - D 114 mm 082152 Bronze dust filter 20 µm D 114 mm... - Page 33 Spare parts Item Designation Part Number Comments Bronze dust filter 5 μm, DN 25/25 ISO-KF 105844 Bronze dust filter 5 μm, DN 40/40 ISO-KF 105845 Bronze dust filter 5 μm, DN 40/25 ISO-KF 105846 Stainless steel dust filter D 114 mm 5 or 15 µm - Consult us Stainless steel dust filter, DN 25/25 ISO-KF 5 or 15 µm - Consult us...