Related Manuals for J&M Nitro Gro 5010
Summary of Contents for J&M Nitro Gro 5010
- Page 1 Manual MODEL A S S E M B L Y M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
- Page 2 Decals...
- Page 3 Decals # Description: Decals Part. No. Grease Decal JM0015104 Warning - Pinch Point JM0014994 Down Pressure Decal JM0035892 Warning - Insert Pin Before Road Transport JM0038103 Danger - Electrocution Hazard JM0035887 Caution - Observe Instructions JM0035881 Danger - Crushing Hazard JM0035883 J&M Oval JM0038110...
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Page 4: Hydraulic Schematic
Hydraulic Schematic 3-1/2” x 14” 3-1/2” x 14” Fold/Unfold Fold/Unfold Outside Outside 4” x 24” Fold/Unfold 4” x 24” Inside Fold/Unfold Inside 4”x8” Down Pressure 4”x8” 4”x8” Raise/Lower Raise/Lower 0-1500 PSI Hydraulic Pump Pressure Gauge To Outlet To Inlet Manifold 21 22... - Page 5 Hydraulic Schematic Description Part No. 3/8” Male JIC x 1/2” Male ORB; 90 Degree Elbow JM0037159 3-1/2” x 14” Welded Non-Cushion JD Cylinder JM0055022 Seal Kit for 3-1/2” x 14” Hydraulic Cylinder (JD-629) JM0074483 3/8” x 108” Hydraulic Hose 108inch6M3K-6G-6FJX-6G-6FJX JM0041615 3/8”...
- Page 6 Frame 1. Bolt on the back frame to the right leg (JM0058704) and left leg (JM0058706) of the frame with (14) 3/4” x 2-1/2” bolts and (14) 3/4” centerlock hex nuts. 2. Bolt on axle (JM0058314) with (8) 1” x 3” bolts and (8) 1” centerlock hex nuts. 3.
- Page 7 Frame 7. Connect the corresponding hoses to the fittings as shown in the previous steps and drape them as shown in the images below. 8. Mount the tank saddles (JM0036718) 3 for 5010 models and 5 for the 5016 models. On the rear of the saddles there are two sets of holes.
- Page 8 Frame 9. Bolt on light bars (JM0036071) using (2) 1/2” x 2-1/4” bolts and (2) 1/2” centerlock hex nut. Use the outside holes in the frame when mounting the light bars. 10. Secure rear lights onto the light bars (JM0036071) with (4) 1/4” x 1” bolts and (4) 1/4” serrated flange nuts for each light.
- Page 9 Frame 13. Use (2) 3/8” x 4” bolts, (2) 2” plastic spacers (JM0002444), and (2) 3/8” serrated flange nuts to fasten down pressure relief valve bank (JM0034806) to the front hydraulic hose guard. Connect hose (JM0041687) from pressure gauge to down pressure relief valve bank. 14.
- Page 10 Frame 15. Connect the hoses from the valve bank on top of the frame to the down pressure relief valve bank on the middle of the tongue. Connect (2) 3/8” x 84” hoses from the down pressure relief valve bank and drape the hose past the front of the tongue.
- Page 11 Tank 2. Place the tank on the saddles by using an overhead hoist. The lid should be positioned to the back of the applicator. 3. Measure the back of the tank from the frame to the seam at the center of the tank. Center the tank so the distance measures about 25”...
- Page 12 Tank 4. Fasten the tank to the saddles using the (3) or (5) tank straps (JM0030208) depending on whether you have a 5010 or 5016. The tank straps use (4) 1/2” x 4-1/2” fully threaded bolts and (4) centerlock nuts per strap. 5.
- Page 13 Tank 6. Attach jack mounting bracket (JM0031545) to the mounting plate which is welded on the underside of the frame using a 1” x 6” bolt and 1” centerlock hex nut. 7. Using a fork lift or overhead hoist, lift the front end of the applicator off the ground enough to align the four holes on the jack (JM0030054) with the four holes on the mounting bracket.
- Page 14 Tank 10. Add the manifold fittings as shown in the image below. 14 15 Description Part No. 3/4” Hose Clamp SS JM0039205 M100 Manifold Flange x 3/4” Hose Barb; Straight JM0021401 Manifold Flange Clamp for M100 Fittings JM0032496 Manifold Gasket for M100 Fittings with Rib JM0035239 Ball Valve with M100 Manifold Flange JM0033824...
- Page 15 Tank 11. Connect hydraulic hoses to the small pump. The hose that is coming from the PWM vlave will plug into the inlet opening of the motor, while the other hose connects to another hose that goes to the high flow pioneer These hoses will connect to the outlet fitting on the motor.
- Page 16 Tank 14. Assemble the flow control monitor and manifold parts. Be sure to install a gasket between each connection point of the manifold. Then attach flow control mount using (4) 3/8” x 1” serrated flange bolts and (4) 3/8” serrated flange nuts. Description Part No.
- Page 17 Tank 16. Below are the parts for our flow monitors and the hardware used to connect them to the mount. Description Part No. Green Polyurethane Ball for Wilger Flow Indicator JM0055003 Red Polyurethane Ball for Wilger Flow Indicator JM0055004 Red Glass Ball for Wilger Flow Indicator JM0055005 1/2”...
- Page 18 Tank Assembly for a 3” fill setup. Description Part No. 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511 1/2”-13 x 1” Gr5 Z Hex Bolt JM0010225 Cable Lanyard (NitroGro) JM0039282 T-Bolt Hose Clamp 3” Hose, 3-5/16” Min OD JM0035248 3” Manifold Flange x 3” Hose Barb JM0021244 Manifold Flange Clamp for M300 Fittings JM0035237...
- Page 19 Tank 19. Mount the ball valve to the mount plate to rear driver’s side of applicator using (2)1/2” x 1-3/4” hex bolts and (2) 1/2” centerlock hex nuts. A wire hangs on the cap of the valve. Before fastening the bolts with the nuts, loop one eyelet of the wires over the bolt between the plate and the frame (as shown below).
- Page 20 Tank 21. Attach 3/4” x 55” hose (JM0040332) from top front of tank to banjo relief valve on Raven control and tighten clamps (JM0039205). 22. Attach water tank (JM0030587) with (4) 5/16”-18 x 1/2” Gr5 Z Hex Bolts. Use plastic thread dope for spout attachment and plugs.
- Page 21 This page intentionally left blank.
- Page 22 Toolbar 1. Set up main toolbar (JM0039525) with the front section level and the back section elevated slightly. 2. Mount down pressure cylinder linkage plates(4) (JM0034014) and center down pressure cylinder (JM0030757) with shaft for down pressure cylinder (JM0032428) to the front section with (6) pins (JM0077071). The pins are secured using (6) 1”-8 centerlock hex nuts and adding a grease zerk (JM0009756) to the inside of the pin.
- Page 23 Toolbar 4. Die grind the paint off the inside of the holes on the toolbar and the wing extensions that will have pins inserted into them (as shown below). Die grinding makes inserting the pins easier. 5. Mount wing extensions, right side wing is JM0036122 and left side wing is JM0036129. Start on the right side of the toolbar.
- Page 24 Toolbar 8. Repeat the wing extension mounting procedures for the left side. 9. Install transport latches (JM0034167) to each side of the toolbar as shown below and secure with a pin (JM0010201) as shown below. Also add the hitch pin (JM0003079) as a way to lock the transport latch if necessary.
- Page 25 Coulter Placement 1. This section of the manual details the coulter mounting process. These instructions can be used for both the initial setup of your applicator and instructions to change the row spacing on your applicator. To change your row spacing, loosen the coulters and follow the directions for that respective row spacing: •“Coulter Mounting - 45cm Row Spacing”...
- Page 26 Coulter Mounting - 45cm Row Spacing Front view Offset coulter 23 coulters mounts are Start coulter 1 shown in red. 45cm row spacing in the middle of the main toolbar 1. Fasten the first coulter in the center of the main toolbar. Measure 45cm on each side to place the next coulter and repeat for all 23 coulters.
- Page 27 Coulter Mounting - 45cm Row Spacing 8. Mount coulter 2 from the opposite direction as coulter 1. Coulter 2 uses the wider channel bracket (JM0054464) plate to get around the weldments (shown below). Use (2) 5/8”-11 x 7-1/8” x 8-11/16” square U-bolts to mount the wider channel bracket plate, and (4) 5/8”...
- Page 28 Coulter Mounting - 50cm Row Spacing Front view Offset coulter Start coulter 1 23 coulters mounts are in the middle shown in red. 50cm row spacing of the main toolbar 1. Fasten the first coulter in the center of the main toolbar. Measure 50cm on each side to place the next coulter and repeat for all 23 coulters.
- Page 29 Coulter Mounting - 50cm Row Spacing 8. The U-bolts for coulter 2 go through the slots in the weldment shown below. Continue to measure 50cm across the tool bar to place coulters. Coulter 4 does not use a channel bracket plate. Instead, use (4) 5/8” x 3-1/2”...
- Page 30 Coulter Mounting - 70cm Row Spacing Offset coulter Front view Start coulter 1 mounts are in the middle 15 coulters shown in red. of the main 70cm row spacing toolbar 1. Fasten the first coulter in the center of the main toolbar. Measure 70cm on each side to place the next coulter and repeat for all 15 coulters.
- Page 31 Coulter Mounting - 70cm Row Spacing 8. Continue to measure 70cm across the tool bar to place coulters. Offset coulter mounts are used in areas or hinges that dont allow a direct mount. Offset coulter mounts are updated and look like the image below. It can offset to the left or right and also mount a coulter at the base and on its extention if necessary.
- Page 32 Connecting Frame and Coulters to Toolbar 1. Hook chains on each side of axle through the provided hole. Wrap an 8,000 lb strap around the neck of the tongue. Find the right length to pick it up evenly so the load is balanced. Lift slowly over the toolbar and center into position while lowering slowly.
- Page 33 Connecting Frame and Coulters to Toolbar 5. Mount the gauge wheel mounts (JM0047347) to the toolbar. Place the mounts to the outside of the outer most coulter on the wings. The gauge wheel mounts face the front of the wing which is opposite of the coulters (as shown below).
- Page 34 Coulter and Wheel Finishing 1. Slide on main coulter body (JM0031265) with rotation lock collar inside. The square headed bolt in the rotation lock collar sits in the drilled depression (as shown below). Insert a roll pin into the bottom hole of the coulter rod to hold the coulter on the rod.
- Page 35 Coulter and Wheel Finishing 4. Secure each knife to the knife mount using (2) 1/2” lock washers, a 1/2” flat washer, a 1/2”-13 hex nut, a 1/2”-13 x 1-3/4” hex bolt, and a 1/2”-13 x 1-1/4” hex bolt. The shorter bolt is used towards the top of the knife and is threaded into the mount.
- Page 36 Mounting Hubs, Spindles, and Tires 1. Using a fork lift, carefully position the hub and spindle assembly in line with the axle and slide in the spindle. Take care not to mar the threads on the spindle when lifting. After lining up the hole in the spindle with the hole in the axle, insert the 1”-8 x 7”...
- Page 37 Diaphragm and Fertilizer Hose Placement Start adding 3/4” tee (JM0041782) and single (JM0041783) diaphragm check valves, or 3/8” diaphragm check valve single (JM0037890) to each QJ mounting pad (JM0036048) on each coulter. Below are the different diaphragm check valves and the parts that go with it. Description Part No.
- Page 38 Diaphragm and Fertilizer Hose Placement for No Flow Monitor The green hose shown below will go to the start of boom 1. From the first coulter valve you will need 45, 50, or 70cm length hose to connect each coulter based upon which row spacing you are using. The blue hose will be the start of boom 2, and the yellow hose will be the start of boom 3.
- Page 39 Diaphragm and Fertilizer Hose Placement for No Flow Monitor 13 14 Check Valve to Knife/Injector Boom 3 Boom 1 Boom 2 Description Part No. 1-1/2” x 228” TSD Fertilizer Suction Hose (5016) JM0040211 1-1/2” x 180” TSD Fertilizer Suction Hose (5010) JM0040330 2”...
- Page 40 Fertilizer Hose Routing - Hydraulic Pump with Flow Monitors 22 23 Boom 1 Flow Monitor to Check Valve Boom 3 Boom 2 Check Valve to Knife/Injector 30” Row Spacing Hose barb “T” will be used if you have too Flow Monitor to Check Valve many coulters.
- Page 41 Fertilizer Hose Routing - Hydraulic Pump with Flow Monitors Description Part No. 1-1/2” x 228” TSD Fertilizer Suction Hose (5016) JM0040211 1-1/2” x 180” TSD Fertilizer Suction Hose (5010) JM0040330 2” x 32” TSD Fertilizer Suction Hose JM0040224 2” x 36” TSD Fertilizer Suction Hose JM0040215 3”...
- Page 42 SCS 450 Liquid Control System To weather pack on item 2 Power from main harness Valve Description Part No. Raven SCS450 Control Console JM0039335 NitroGro 5 Section - PWM 30’ Extension JM0055257 Mini Wisker Limit Switch (12T962) JM0050161 Phoenix GPS Speed Sensor JM0039338 NitroGro Break Out Harness 4’...
- Page 43 Miscellaneous Cylinder stroke control kit (JM0037182) for 1-1/2” diameter cylinder rod will get mounted as shown below.