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J&M nitro gro 6018 Manual
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J&M nitro gro 6018 Manual

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Manual
MODEL
A S S E M B L Y M A N U A L
J&M Manufacturing Co, Inc
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
www.jm-inc.com

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  • Page 1 Manual MODEL A S S E M B L Y M A N U A L J&M Manufacturing Co, Inc 284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708 www.jm-inc.com...
  • Page 2 Decals MAKE SURE LOCKS COULTER BEARING LUBRICATION 2 pumps of good quailty LS EP2 severe duty, ARE FULLY high shock load, lithium based grease every ENGAGED 50 hrs of operation to every coulter bearing. DO NOT OVER GREASE AND APPLY CONSTANT DAMAGE TO SEALS WILL OCCUR! PRESSURE DURING USE JM0038099...
  • Page 3 Decals WARNING WARNING USE CYLINDER STOPS TO CONTROL KNIFE DEPTH IN FIELD USE CYLINDER STOPS TO CONTROL Failure to due so will result in hydraulic damage. JM0035890 KNIFE DEPTH IN FIELD Failure to due so will result in hydraulic damage. JM0035890 WARNING PINCH POINT...
  • Page 4 Assembly Instructions Start with main frame and prop it up on stands at least 26” off of the ground. Bring in the axle where it is shown in the image below. Secure with the hardware shown in the image. 3/4"-10 x 2" Gr5 Z Hex Bolt 3/4"-10 Gr2 Z Centerlock Hex Nut Add the bumper shown.
  • Page 5 Assembly Instructions Mount the tongue to the main frame using the orientation and bolts shown in the images below. There will be 26 bolts and nuts in all. Tighten these bolts and nuts to 380 ft-lbs. 3/4"-10 x 2" Gr8 YZ Hex Bolt 3/4"-10 Gr8 Z Nylon Locking Hex Nut Add the “tank support ribs”...
  • Page 6 Assembly Instructions Add the front and back tank supports as shown. 1/2"-13 x 1-1/4" Gr5 Z Hex Bolt 3/8"-16 x 1-1/4" Gr5 Z Hex Bolt 1/2"-13 Gr5 Z SF Hex Nut 3/8"-16 Gr5 Z SF Hex Nut Add the side supports. 3/8"-16 Gr5 Z SF Hex Nut 3/8"-16 x 1-1/4"...
  • Page 7 Assembly Instructions Add the front tank support on the tongue weldment. 3/8"-16 Gr5 Z SF Hex Nut 3/8"-16 x 1" Gr5 Z SF Hex Bolt Add the tank and secure the brackets. Use the picture below as a reference for location and hardware. Tank hits as evenly as possible on all support structures.
  • Page 8 Assembly Instructions Add the rear tank sight glass bracket with sight glass attached. Will require (2) 3/8” x 1” Z Gr 5 SF hex bolt and (2) 3/8” Z Gr 2 hex nuts. The blue box in the picture below shows the location of the bolts and nuts. The sight glass is secured by a 5/16”...
  • Page 9 Assembly Instructions Add the pump mounting bracket as well as the pump and components as shown in the images and table below. The pump location is underneath the connection between the main frame and tongue. Each connection in the manifold will need to have a gasket. Description Part No.
  • Page 10 Assembly Instructions Attach the hand wash tank as shown below. 1/4"-20 x 3/4" Gr5 Z Hex Bolt Attach the wing rest plate as shown below. Leave bolts loose for now. 1/2"-13 Gr5 Z SF Hex Nut 1/2"-13 x 1-1/2" Gr5 Z SF Hex Bolt...
  • Page 11 Assembly Instructions Start the assembly of the toolbar with the main toolbar. Prop up to a desired working height. Make room for the main frame with the tongue to be inserted from behind. Pin the latch weldment using dumbell shaped 11-1/4” x 1-3/4” pin. Then pin the 4” x 8” cylinder to the latch weldment using the 1”...
  • Page 12 Assembly Instructions Bolt the hydraulic blocks to the center of the main toolbar. 1/4"-20 x 2-1/2" Gr5 Z Hex Bolt 1/4"-20 x 2" Gr5 Z Hex Bolt 1/4”-20 Gr5 Z SF Hex Nut Add the toolbar stub wing cylinders on each side using the 1” x 3-1/2” clevis pins.
  • Page 13 Assembly Instructions Add the toolbar to the main frame attachment weldments. Do NOT tighten down the bolts. Let them hang to give you more movement when connecting the parrallel linkage arms to the main frame. 7/8"-14 x 2-1/4" Gr8 Z Hex Bolt 7/8"-14 Gr8 Top Lock Nut Add the parrallel linkage bars to both sides of the main toolbar.
  • Page 14 Assembly Instructions Add the stub wings on each side along with the linkage plates. The green pin shown below is 1-1/4” x 9-3/4”. 1/4"-20 Gr5 Z SF Hex Nut 1/4"-20 x 2-1/2" Gr5 Z Hex Bolt Attach the inside wing on either side using a 2-1/2” x 11-1/4” clevis pin, shown in yellow below. 3/8"-16 Gr5 Z SF Hex Nut 3/8"-16 x 1-1/4"...
  • Page 15 Assembly Instructions Add the middle wing and light brackets, lights, and cylinders, as shown below. 4" x 8" cylinder 4" x 24" cylinder 5/16"-18 x 1" Gr5 Z Hex Bolt 1-3/4" x 9-1/4" Pin 5/16"-18 Gr5 Z SF Hex Nut #10-24 x 2cm 1/2"-13 x 3"...
  • Page 16 Assembly Instructions The cylinders below are color coded to the circuit of the hoses you will attach to your tractor. 4"x8" Main Wing Fold Circuit (Black-no tape) 3-1/2"x14" Flip Circuit (Red) 4"x12" Toolbar Height Adjustment or Down Pressure Circuit (Green) 4"x8"...
  • Page 17 Main Wing Fold Circuit Hydraulic Schematic (Black-No Tape) Description Part No. 3/8” Male JIC x 3/8” Female JIC Swivel; 90 Degree Elbow JM0010295 3/8” Male JIC x 3/8” Male NPT; Straight JM0037167 Flow Diverter Valve JM0018250 3/8” Male NPT x 3/8” Female NPT Swivel with .062 Orifice (Restrictor) JM0018362 3/8”...
  • Page 18 Wing Flip Circuit Hydraulic Schematic (Red) 3” x 14” Toolbar Flip Cylinders 4” x 24” 4” x 24” Outside Outside Wing Flip Wing Flip Cylinder Cylinder...
  • Page 19 Wing Flip Circuit Hydraulic Schematic (Red) Description Part No. 4” Bore, 24” Stroke Welded Hydraulic Cylinder JM0030730 1/2” Male ORB x 1/2” Female NPT Swivel; Straight JM0026804 1/2” Male NPT x 1/2” Male O-Ring Hex Nipple JM0048977 3/8” Male JIC x 3/8” Male ORB; 90 Degree Elbow JM0026121 3/8”...
  • Page 20 Down Pressure Circuit Hydraulic Schematic (Green) 4” x 8” 4” x 8” Inside Inside Wing Wing Height Height 4” x 12” Toolbar Height Adjustment 29 30...
  • Page 21 Down Pressure Circuit Hydraulic Schematic (Green) Description Part No. 4” Bore, 8” Stroke Welded Hydraulic Cylinder JM0030757 3/8” Male JIC x 1/2” Male ORB; 90 Degree Elbow JM0037159 3/8” Male JIC x 3/8” Female JIC with .094 Orifice JM0047735 3/8” x 165” Hydraulic Hose 165inch6M3K-6G-6FJX-6G-6FJX JM0049161 3/8”...
  • Page 22 Assembly Instructions Lift the tank and frame with a hoist and guide it through the center of the main toolbar, as shown in the images below. Connect the parrallel linkage arms to the frame, also shown in the image below. You may have to pivot the tan/frame assembly forwards or backwards in order for easy installment of the pins.
  • Page 23 Assembly Instructions Line up the parrallel linkage weldment (shown in white below) as best you can with the mounting plates on the center toolbar section. Tighten the 6 nuts and bolt on each side down to 550-660 ft-lbs. Line up plates as much as possible before tightening.
  • Page 24 Assembly Instructions Assemble the jack, as shown below. After assembly, place the jack in an upright position and support the applicator using the jack. Once the applicator is supported by the jack, remove any unnecessary blocks or props. 3/4" L Pin (10-9/32" Length) 5/8"-11 x 1-3/4"...
  • Page 25 Assembly Instructions Add the following items using the hardware shown in the image below. 1/4"-20 SF Hex Nut 5-1/16"-18 x 2-1/2" Gr5 Z Hex Bolt 5-1/16"-18 SF Hex Nut 1/4"-20 x 3/4" Gr5 Z SF Hex Bolt Black Nylon Spacer If you have all hydraulics connected and want to test now would be a good time before adding more to the applicator.
  • Page 26 Assembly Instructions Mount the flow manifold to the top of the tongue, followed by the flow monitor and front tank gauge. These pictures are for reference for how it will look. This hose for the pressure gauge comes off of the end of the manifold shown here.
  • Page 27 Assembly Instructions It is important to have two washers to hold the manifolds in place. Description Part No. T-Bolt Hose Clamp 2” Hose, 2-5/16” Min OD JM0035247 2” Hose Barb x M200 Manifold Flange; Straight JM0033796 M200 Manifold Flange x M200 Manifold Flange x M100 Manifold Flange; Tee JM0035116 Manifold Gasket for M200 Fittings JM0021145 2”...
  • Page 28 Fertilizer Hose Routing Flow Monitor to Check Valve Boom 5 Boom 1 Boom 4 Boom 3 Check Valve to Knife/Injector Boom 2 70cm Row Spacing Flow Monitor to Check Valve Check Valve to Knife/Injector Descrip�on Part No. Descrip�on Part No. Coulter 1 140"...
  • Page 29 Fertilizer Hose Routing Description Part No. 120” x 3/4” Fertilizer Hose JM0050830 48” x 3/4” Fertilizer Hose JM0050825 36” x 3/4” Fertilizer Hose JM0050824 3” x 60” Fertilizer Suction Hose - 2600 Tank JM0050836 96” x 3/4” Fertilizer Hose JM0050826 60”...
  • Page 30 Coulter Spacing Use this image as a reference for the entire coulter spacing section. Each coulter is numbered starting in the center and working outward. 6 7 8 9 10 11 12 13 Fasten the first coulter in the center of the main toolbar. Measure 70cm on each side to place the next coulter and repeat for all 25 coulters.
  • Page 31 Coulter Spacing Continue measuring 70cm outward for each coulter placement. Coulter “6” and “9” use an offset coulter mount (shown in red below) to fill the gap between the wing sections. Coulter “7” will use a standard offset coulter mount. It is important to measure where the coulter blade will be and not where it is mounted. 70cm 70cm 70cm...

  • Page 32: Coulter Assembly

    Coulter Assembly Assemble the bottom half of the coulter according to the picture below. It is important to ensure the rod with the depression is facing forward. Use the square head bolt to keep the 30° rotation lock collar in place. 1/2"-13 Centerlock Hex Nut 1/2"-13 x 2-1/2"...
  • Page 33 Lights Description Part No. 1 Amber Light (Soil Conditioner, NitroGro) JM0009975 2 Red Light (Soil Conditioner, NitroGro) JM0009976 3 NitroGro 6000-Series Rear Harness JM0055138 4 NitroGro 6000-Series Front Harness JM0055137 =Path =Connection...
  • Page 34 Applicator Assembly Checklist  Latches pull tight and fully engaged on pin. There should be less then ¼” of pin showing when looking at the engaged latches from the side. The latches should be tight and not be able to be moved by hand at all. If latches are not fully engaging, tighten clevis on 4”...
  • Page 35  Inside of tank is completely clean of all debris and plastic shavings. Use a shop vac to thoroughly clean the inside of the tank.  Make sure wings hit cradle stops in rear when folding and don’t bounce off while hydraulic pressure is applied.