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COVANA EVOLUTION COVER Owner's Manual

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  • Page 3 EVOLUTION COVER page - COVANA SPA COVER MANUFACTURER OWNER'S MANUAL MANUAL NO. 240799 240799 OWNER'S MANUAL REVISION 4...
  • Page 4 EVOLUTION COVER EVOLUTION COVER MANUAL NO. 240799 First edition 2021-01-01 REVISION DESCRIPTION DATE OWNER'S MANUAL NEW RELEASE 2021-01-01 GENERAL REVISION 2021-04-16 CONNECTION PLATE ASSEMBLY PROCEDURE ADDED 2021-06-01 HARDWARE TABLE REVISED AND MOVED BEFORE ASSEMBLY 2021-07-01 PREPARATION SECTION WARRANTY UPDATE...

  • Page 5: Table Of Contents

    EVOLUTION COVER page- INTRODUCTION CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER IMPORTANT INFORMATION SAFETY DRUGS AND ALCOHOL IMPORTANT SAFETY INSTRUCTIONS RISK OF ELECTROCUTION ELECTRICAL WARNING MODIFICATIONS TO THE COVER POSITION OF THE KEY SWITCH LABELING RISK OF ELECTROCUTION...
  • Page 6 WINTERIZING WASHING THE COVER POST GREASING CHAIN LUBRICATION PERIODIC MAINTENANCE TABLE TECHNICAL SPECIFICATIONS COVANA COVER FRONT ELEVATION PLAN FRAME DIMENSION AND FOOT PRINT LONG SIDE (LS) MODEL (8 FEET ONLY) CONCRETE SLAB LAYOUT OPTION ELECTRICAL SPECIFICATIONS TROUBLESHOOTING COVANA LIMITED WARRANTY...

  • Page 7: Introduction

    EVOLUTION COVER page- INTRODUCTION As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is proud to present this edition of the cover Owner's Manual. The various sections that make up this manual will provide you with the most recent information allowing you to understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction and to ensure maximum safety and comfort for users.

  • Page 8: Important Information

    Before reproducing or copying this manual, in whole REVIEW THESE INSTRUCTIONS or in part, written consent must be obtained from REGULARLY. Covana. Covana reserves the right to make changes without notice and without incurring any obligation. NOTE READ AND FOLLOW ALL INSTRUCTIONS. 240799 OWNER'S MANUAL...
  • Page 9 Have any repairs, adjustments or mechanical Never operate the cover until all people and work performed by a certified Covana dealer as objects are out of the spa. soon as possible when you notice any malfunction.

  • Page 10: Risk Of Electrocution

    EVOLUTION COVER DON'TS CAUTION Do not operate the unit before all mechanical All four jacks of the cover must be properly and electrical connections are completely anchored to the foundation using the anchoring installed. holes of the jack base plate. The optional non-...

  • Page 11: Electrical Warning

    No. 6 AWG (4.11 mm / 13.30mm ). (NEC art. 680). Replace electrical components with original components provided or approved by Covana. Ask your dealer for replacement parts. MODIFICATIONS TO THE COVER To reduce the risk of electrical shock, replace a damaged electrical cord immediately.

  • Page 12: Position Of The Key Switch

    EVOLUTION COVER POSITION OF THE KEY SWITCH WARNING The key switch must be permanently installed and located 5 ft (1.5 m) away from the spa and 5 ft (1.5 m) above the deck or ground level, see Figure Make sure the user has a clear view of the cover when operating it.

  • Page 13: Labeling

    EVOLUTION COVER page- LABELING INFORMATION ON THE ELECTRICAL CABLES This section shows the location of all safety labels. They are positioned on various components for your safety. These labels inform the user about the danger of electrocution with the presence of water near the electrical wiring.

  • Page 14: Key Switch Operation Diagram

    EVOLUTION COVER KEY SWITCH OPERATION DIAGRAM TECHNICAL SPECIFICATION LABEL This label shows you how to turn the key into the key These labels show you the important technical switch to lift up or lower the cover. specifications. They are located on the operator cover.

  • Page 15: No Step Label

    EVOLUTION COVER page- NO STEP LABEL FIGURE 10: DO NOT STEP ON THE COVER LABEL This label is a reminder not to step on this area of the unit. MAINTENANCE INFORMATION LABEL The label is located on the top of the operator cover.

  • Page 16: Glossary

    EVOLUTION COVER GLOSSARY PART IMAGE FUNCTION This all-weather seal protects sleeves from damage due Sleeve all-weather seal to weather. The contour seal makes sure there is uniform contact Contour seal between the cover panels and the spa. Contour seal installation clips are used during the...
  • Page 17 EVOLUTION COVER page- PART IMAGE FUNCTION The foot bracket provides a solid footing of the cover and Foot bracket is attached to the bottom of the jack. Spa entrance U-frame This link is installed under the entrance steps of the spa.
  • Page 18 EVOLUTION COVER PART IMAGE FUNCTION Jacks are a very important component of the cover. They Jack allow the cover to lift up and down. The operator powers and controls the lifting mechanism Operator of the cover. The sleeves are aluminum extrusions to hide and protect Sleeve the jacks.
  • Page 19 EVOLUTION COVER page- PART IMAGE FUNCTION C-channel The C-channel is the outer frame of the cover panels. The inner corner bracket links the C-Channels. It creates Inner corner bracket the frame of the cover panels. The escape hatch is a removable panel component of the Escape hatch middle cover panel.
  • Page 20 EVOLUTION COVER PART IMAGE FUNCTION The wiper bracket is attached under the I-beams. This Wiper bracket component ensures the waterproofing of the cover. I-to-C connection plate The short I-to-C connection plate is installed between the (short) I-beams and C-Channels.

  • Page 21: Installation Procedure

    It is important to adequately prepare the foundation and carefully read CAUTION the following recommendations. The cover should be installed by a certified Covana SPA LOCATION CONSIDERATIONS installer. Having the cover installed by someone who is not certified will void the warranty.
  • Page 22 CAUTION Damage caused inadequate foundation construction is not covered by the Covana warranty. It is the responsibility of the owner to provide a proper foundation. Failure to follow these guidelines might cause permanent damage or improper functioning of the cover. Such damage might not be covered by the warranty.

  • Page 23: Delivery

    It also shows how to unpack components. NOTE If you find any damage, refer to the Covana Damaged claim form attached to the crate, take pictures and simply refuse the delivery from the carrier.

  • Page 24: Secure The Perimeter

    EVOLUTION COVER FIGURE 20: SECURE THE PERIMETER FIGURE 19: DO NOT TIE FROM THE TOP OF THE CRATE UNPACKING PROCEDURE Always make a visual inspection of the condition of the crate before attempting any action with the forklift. 1. Before unpacking the unit, make sure there is no visible damage to the crate.
  • Page 25 EVOLUTION COVER page- FIGURE 22: REMOVE CARDBOARD AND STRIPS 4. Remove the C- channels, U- frames, the escape hatch box, the hardware boxes, the foam pieces and the contour seal from the crate. Temporarily put these items in a safe...
  • Page 26 EVOLUTION COVER 5. Use a slotted screwdriver to remove the metal strapping holding the operator in place Figure FIGURE 25: REMOVE BOTTOM SCREWS ON JACKS 8. For each jack, use the 7/32″ (5.5 mm) Allen FIGURE 24: REMOVE THE OPERATOR key to loosen —but not fully remove—the 3/8″...
  • Page 27 EVOLUTION COVER page- 9. With the help of another worker, remove the motor frame assembly from the crate. Install one hand under the horizontal portion of the motor frame and the other hand on the vertical jack see Figure 27 .
  • Page 28 EVOLUTION COVER FIGURE 30: REMOVE BEAMS, FRAMES AND JACKS DESCRIPTION SHORT U-FRAME JACK C-CHANNEL FIGURE 29: BASE PLATE I-BEAM 13. Remove I- Beams, C- channels, short U- frames and both jacks located at the bottom of the crate. Keep these components in a safe 14.

  • Page 29: Hardware Identification Table

    EVOLUTION COVER page- HARDWARE IDENTIFICATION TABLE ID QTY DESCRIPTION 5/16″-18 x 2″ HEX BOLT USED TO ASSEMBLE THE LOWER FRAME 1/4″-20 x 2 1/4″ HEX BOLT USED TO ASSEMBLE THE FEET OF THE POSTS 1/4″-20 x 3/4″ CARRIAGE BOLT USED TO ASSEMBLE THE FRONT FRAME CUT-OUT #10-32 x 5/8”...

  • Page 30: Assembly Preparation

    EVOLUTION COVER ASSEMBLY PREPARATION This section shows you how to assemble the cover panels. FIGURE 32: TOP ORIENTATION OF I-BEAM FOAM SPACER INSTALLATION 1. Assemble the two I-beam short connection plates as shown in Figure NOTE 2. Use #10-32 x 5/8” screws and #10-32 nuts.
  • Page 31 EVOLUTION COVER page- DESCRIPTION E BENT PART OF I TO C BRACKET F NUT #10-32 COVER PANEL ASSEMBLY NOTE The cover is rectangular. The standard model will need the motor frame assembly to be on the short side of the cover, whereas the long side will need the motor frame assembly on the long side of the cover.
  • Page 32 EVOLUTION COVER FIGURE 39: C-CHANNELS / I-BEAM INSTALLATION FIGURE 37: SLIDE WITH LIP OUTWARD 4. Slide the end panels on both ends of the cover. Make sure the I-beams have slid over the panel on both bottom and top side see...
  • Page 33 EVOLUTION COVER page- 5. Insert the inner corner brackets in both ends of the C- channels remaining. Use the provided Robertson sheet metal #8 x 3/4 in. screws on the inside holes Figure WARNING Do not overtighten the screws to avoid thread damage.
  • Page 34 12. Carefully position the panels on the spa. Try escape hatch installed are not approved by Covana to align the cover as best as possible. and product certification will be void.

  • Page 35: Lifting Mechanism Installation

    EVOLUTION COVER page- FIGURE 47: OPERATOR AND JACKS INSTALLATION DESCRIPTION OPERATOR FIGURE 46: ESCAPE HATCH INSTALLATION MOTOR SIDE LEFT JACK LIFTING MECHANISM INSTALLATION MOTOR SIDE RIGHT JACK NON-MOTOR SIDE RIGHT JACK NON-MOTOR SIDE LEFT JACK 1. Install the motor frame in place, usually to the...
  • Page 36 EVOLUTION COVER FIGURE 48: FOOT BRACKET INSTALLATION FIGURE 50: SCREW INSTALLATION 3. Slide the alignment vertical legs of the foot in 6. Repeat previous steps with the non- motor the bottom alignment slots of the jack see right-hand side foot.
  • Page 37 EVOLUTION COVER page- NOTE Do not fully tighten screws. The drive shaft may fall off during operation, and reassembling can be done faster when the bolts have not been fully tightened see Figure FIGURE 51: DRIVE SHAFT INSTALLATION 9. Hold the left- hand non- motor- side jack assembly upright and in line with the left drive shaft.
  • Page 38 EVOLUTION COVER FIGURE 54: SAP ENTRANCE U-FRAME LINK AND METAL COUPLER FIGURE 55: SHORT U-SHAPE INSTALLATION DESCRIPTION 15. Check whether the drive shafts fell off during UNPAINTED METAL COUPLER installation. If so, review the previous steps. If not, tighten all U-frame screws.
  • Page 39 EVOLUTION COVER page- FIGURE 57: CLIP-ON BARREL NUT INSTALLATION DESCRIPTION CLIP-ON BARREL NUT M6 SCREW 1/4'' NYLON FLAT WASHER FIGURE 56: JACK LOCK SCREW 19. Slide the sleeves over all four jacks see DESCRIPTION Figure M8 x 50mm JACK LOCK SCREW NOTE 3/8″...
  • Page 40 EVOLUTION COVER CAUTION Make sure that the nylon washer is located on the outside of the outer sleeve. FIGURE 61: FASTEN THE SLEEVE TO THE JACK 23. Make sure the cover is centered. Use a measuring tape on all four sides and make sure it is still resting on the foam spacers.
  • Page 41 EVOLUTION COVER page- FIGURE 63: INSTALLATION PATTERN FOR CORNER BRACKET SCREWS ATTACHED TO THE C-CHANNELS 27. Install #8 x 1/2″ self-tapping screws (4) to fasten the corner bracket to the sleeve and follow the pattern A to D shown in...

  • Page 42: Testing The Cover

    EVOLUTION COVER WARNING All electrical connections must be done by a certified electrician. 2. Make sure there is no object directly above the cover or in its lifting path while performing this test. Refer to the instructions in the...
  • Page 43 EVOLUTION COVER page- CAUTION The number of wipers is four. Make sure the I-beams are dry and clean. Make sure ambient temperature is between 70°F to 100°F (21°C to 38°C) for the wiper installation. 2. Peel back the red siding of the double-sided...

  • Page 44: Non-Permanent Mounting Plate

    NOTE This setup is only available for spa base sizes larger than 82" wide for standard Covana units and 87" wide for long side Covana units. 1. After the unit has been installed, but before installing the seal, proceed with the non- permanent mounting plate installation.

  • Page 45: Seal Installation

    SEAL INSTALLATION WARNING The recommended tool to install the seal properly is a J-Roller with rubber roller (Covana part no. 239693), see Figure The roller is not included in the tools. It must be free of scratches, clean and non-abrasive.
  • Page 46 EVOLUTION COVER FIGURE 75: SEAL JOINT CONNECTOR 6. Start installing the seal joint with the adhesive FIGURE 74: MASKING TAPE AND CLIPS layer facing up towards the cover, see Figure Figure WARNING CAUTION The use of masking tape is recommended since it will protect the spa acrylic from the clip glue.
  • Page 47 EVOLUTION COVER page- or your fingers to help release the seal from WARNING the clips. At this point, if there is no water in the spa and the 12. Once satisfied that the seal is released, lift up ambient air temperature is below 50 °F (10 °C), a the cover 36"...

  • Page 48: Electrical Connections

    Covana. Replace electrical components with original components provided or approved by Covana. Ask your dealer for replacement parts. To reduce the risk of electrical shock, replace a damaged electrical cord immediately. Failure to do so may result in death or serious personal injury due to electrocution.

  • Page 49: Electrical Warning

    EVOLUTION COVER page- ELECTRICAL WARNING WARNING To reduce the risk of electrical shocks, the green-colored terminal (or the terminal marked “g,” “gr,” “ground,” “grounding” or with a symbol) that is located inside the supply terminal box or compartment must be connected...
  • Page 50 EVOLUTION COVER GROUNDING AND POWER SUPPLY CONNECTIONS 1. Remove the screws (4) on the bottom side of the operator cover and remove the cover see Figure 2. For the complete wiring diagrams refer to section Electrical diagrams (North American models and European models).

  • Page 51: Limit Switch Adjustment

    EVOLUTION COVER page- LIMIT SWITCH ADJUSTMENT WARNING Disconnect or turn off the power supply before starting any work on the cover. All electrical work should be performed by a qualified electrician. NOTE The up and down limit switches have been factory- adjusted and there should be no need to readjust them.
  • Page 52 EVOLUTION COVER 4. To reduce the lift up limit, turn by hand the up- cam wheel counterclockwise looking from the cam plate mounting screw side as shown in Figure 81. It has around 4° between each cam wheel tooth and adding or removing a tooth resolves in adding or removing approximately 5/32 in.

  • Page 53: Installation Checklist (Customer Copy)

    EVOLUTION COVER page- INSTALLATION CHECKLIST (CUSTOMER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly (Location and Foundation preparation sections).

  • Page 55: Installation Checklist (Installer Copy)

    EVOLUTION COVER page - INSTALLATION CHECKLIST (INSTALLER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly (Location and Foundation preparation sections).

  • Page 57: Operate The Cover

    EVOLUTION COVER page- OPERATE THE MANUAL OPERATION OF THE COVER COVER ELECTRICAL WARNING Please read the SAFETY section of this manual Disconnect or turn off and secure all power carefully before operating the cover. supplies before starting any intervention on the cover.

  • Page 58: Using The Escape Hatch

    EVOLUTION COVER FIGURE 84: INSIDE HANDLE 2. Push straight up on the escape hatch and move it to the side, see Figure FIGURE 83: OPERATOR EXTENSION SHAFT WARNING Never use a power tool, as this will damage the unit.

  • Page 59: Electrical Diagrams

    EVOLUTION COVER page- ELECTRICAL DIAGRAMS Next pages of this section show electrical diagrams of the cover. 240799 OWNER'S MANUAL REVISION 4...

  • Page 60: Wiring Diagram (North America) - 60 Hz, 120 Vac Operator

    EVOLUTION COVER WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC OPERATOR 240799 OWNER'S MANUAL REVISION 4...
  • Page 61 EVOLUTION COVER page- 240799 OWNER'S MANUAL REVISION 4...

  • Page 62: Wiring Diagram (Europe) - 50 Hz, 230 Vac Operator

    EVOLUTION COVER WIRING DIAGRAM (EUROPE) – 50 HZ, 230 VAC OPERATOR 240799 OWNER'S MANUAL REVISION 4...
  • Page 63 EVOLUTION COVER page- 240799 OWNER'S MANUAL REVISION 4...

  • Page 64: Maintenance

    Using any type of fabric or plastic canvas to cover The product lifetime depends on the time you spend the Covana cover during hot weather may damage for the care and maintenance of the cover. the components. Only use such protection for the winterization procedure and during the cold season.

  • Page 65: Post Greasing

    EVOLUTION COVER page- 3. Quickly rinse very thoroughly to remove all traces of soap; otherwise, a film will build up giving the panel a dull, dirty appearance. WARNING Never use a pressure washer or high pressure to clean the cover. The high pressure could puncture the fiberglass roof.
  • Page 66 7. Raise the jacks until they reach the maximum 9. Inspect the chains for signs of deterioration. If height see Figure this is the case, please call your local Covana dealer immediately see Figure FIGURE 91: JACK CHAINS FIGURE 89: JACKS RAISING 10.

  • Page 67: Chain Lubrication

    EVOLUTION COVER page- CHAIN LUBRICATION This procedure shows how to lubricate the transmission power chain attached to the operator. The “Mobil Epic EP MOLY Grease” is recommended for cold and hot climates. Ideally, a sprayable grease or an equivalent low temperature synthetic grease.

  • Page 68: Periodic Maintenance Table

    Remove escape hatch and clean it with a mild detergent (i.e., dishwashing detergent) water. Rinse well using only water. *Contact your local Covana dealer Please call your Covana dealer for any mechanical, electrical or aesthetic maintenance. 240799 OWNER'S MANUAL REVISION 4...

  • Page 69: Technical Specifications

    EVOLUTION COVER page- TECHNICAL SPECIFICATIONS COVANA COVER FRONT ELEVATION PLAN 240799 OWNER'S MANUAL REVISION 4...

  • Page 70: Frame Dimension And Foot Print

    EVOLUTION COVER FRAME DIMENSION AND FOOT PRINT 240799 OWNER'S MANUAL REVISION 4...
  • Page 71 EVOLUTION COVER page- COVER 8 FT 9 FT 10 FT 11 FT LENGTH 118'' 130.5'' 142.5'' 154.5'' (299.7cm) (331.5cm) (362.0cm) (392.4cm) 105.75'' 118.25'' 130.25'' 142.25'' (268.5cm) (300.4cm) (330.8cm) (361.3cm) 98'' 110.5'' 122.5'' 134.5'' (249.0cm) (280.7cm) (311.2cm) (341.6cm) 106'' (269.2cm) 100.5'' (255.2cm)

  • Page 72: Long Side (Ls) Model (8 Feet Only)

    EVOLUTION COVER LONG SIDE (LS) MODEL (8 FEET ONLY) COVER LENGTH 8' (LONG 113'' 100.5'' 92.75'' 112'' 105.75'' 98'' 131.5'' SIDE) (287cm) (255.4cm) (235.7cm) (284.5cm) (268.5cm) (249cm) (333.9cm) 240799 OWNER'S MANUAL REVISION 4...
  • Page 73 EVOLUTION COVER page- 240799 OWNER'S MANUAL REVISION 4...

  • Page 74: Concrete Slab Layout Option

    EVOLUTION COVER CONCRETE SLAB LAYOUT OPTION COVER LENGTH 8' (LONG 113'' 100.5'' 92.75'' 112'' 105.75'' 98'' 131.5'' SIDE) (287cm) (255.4cm) (235.7cm) (284.5cm) (268.5cm) (249cm) (333.9cm) 240799 OWNER'S MANUAL REVISION 4...

  • Page 75: Electrical Specifications

    10 A single-pole GFCI (not included) Current draw Max 6 A WARNING Covana does not allow any modifications of the electrical system. Covana reserves the right to void the warranty if any modifications is done without its approval. OPERATION LIMITATIONS WARNING The cover should never be used if the following conditions are reached.

  • Page 76: Troubleshooting

    Verify the relative position of the four posts The debris on the cover is too (See Foundation Preparation section). heavy. Call your Local authorized Covana dealer. Lower the cover completely and fasten the post back in at the correct height. The post screws (attached to the Verify whether a drive shaft has fallen off and if outer shell) are loose.
  • Page 77 If all previous attempts failed, contact your local authorized Covana dealer. The chain is broken. Call your local certified Covana dealer for A spring pin is broken. The cover raises technical support. unevenly.
  • Page 78 EVOLUTION COVER PROBLEM PROBABLE CAUSES SOLUTIONS Remove power before performing any electrical work. Ask a certified electrician only. Open the The cam plate is incorrectly operator and check for faulty up and down limit positioned or missing. switches. Cover lowers but The key switch is faulty.

  • Page 79: Covana Limited Warranty

    SHELL & FIBER PANELS: 5 YEARS COVANA warrants the Legend – Legend X – C-EP – Evolution fiber panels and the Oasis inner shell and outer shell against fracture, abnormal deformation or leaking for five (5) years from the original purchase date.
  • Page 80 EVOLUTION COVER POWDER COAT: 3 YEARS COVANA warrants the powder paint on all surfaces against chipping and peeling under normal conditions for three (3) years from the original purchase date. Labor associated to replacement of parts or repairs under this warranty is paid for one (1) year from the original purchase date.

  • Page 81: Limitations

    COVANA Unit even by a COVANA authorized dealer, which goes against this manual. COVANA is not liable for any injury, loss or damage, direct or consequential, arising out of the inability to use the COVANA Unit.
  • Page 82 EVOLUTION COVER Contact your local authorized Covana dealer for all service-related issues. Made in Canada by Covana, a division of the Canimex group COVANA.COM CANIMEX GROUP PATENTED CANADA 2,532,429 US 11/162,557 UK 0515168.3 AUSTRALIA 2006200251 The information in this manual was accurate at the time of print. The manufacturer reserves the right to change or improve its product without prior notice.

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