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COVANA EVOLUTION Manual

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  • Page 3 EVOLUTION COVER page - COVANA SPA COVER MANUFACTURER OWNER'S MANUAL MANUAL NO. 240799 REVISION 2 240799 OWNER'S MANUAL REVISION 2...
  • Page 4 EVOLUTION COVER EVOLUTION COVER MANUAL NO. 240799 First edition 2021-01-01 REVISION DESCRIPTION DATE OWNER'S MANUAL NEW RELEASE 2021-01-01 GENERAL REVISION 2021-04-16 CONNECTION PLATE ASSEMBLY PROCEDURE ADDED 2021-06-01 240799 OWNER'S MANUAL REVISION 2...

  • Page 5: Table Of Contents

    EVOLUTION COVER page- INTRODUCTION CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER IMPORTANT INFORMATION SAFETY DRUGS AND ALCOHOL SAFETY INSTRUCTIONS MODIFICATIONS TO THE COVER POSITION OF THE KEYSWITCH LABELING RISK OF ELECTROCUTION INFORMATION ON THE ELECTRICAL CABLES KEY SWITCH DIAGRAM...
  • Page 6 WINTERIZING WASHING THE COVER POST GREASING CHAIN LUBRICATION PERIODIC MAINTENANCE TABLE TECHNICAL SPECIFICATIONS COVANA COVER FRONT ELEVATION PLAN FRAME DIMENSION AND FOOT PRINT LONG SIDE (LS) MODEL (8 FEET ONLY) CONCRETE SLAB LAYOUT OPTION ELECTRICAL SPECIFICATIONS TROUBLESHOOTING COVANA LIMITED WARRANTY...

  • Page 7: Introduction

    EVOLUTION COVER page- INTRODUCTION As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is proud to present this edition of the cover Owner's Manual. The various sections that make up this manual will provide you with the most recent information allowing you to understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction and to ensure maximum safety and comfort for users.

  • Page 8: Important Information

    Covana. SAFETY The cover was designed, tested and certified to be installed over a spa and under important installation instructions issued by Covana. Any other type of 240799 OWNER'S MANUAL REVISION 2...
  • Page 9 Do not allow children to have access to the cover operation without supervision. Have any repairs, adjustments or mechanical work performed by a certified Covana dealer as Never operate the cover until all people and soon as possible when you notice any objects are removed out of the spa.
  • Page 10 EVOLUTION COVER DON'T CAUTION Do not operate the unit before all mechanical All four jacks of the cover must be properly and electrical connections are completely anchored to the foundation using the anchoring installed. holes of the jack base plate. The optional non-...

  • Page 11: Modifications To The Cover

    Covana. mm / 13.30mm ). (NEC art. 680.) Replace electrical components with original components provided or approved by Covana. MODIFICATIONS TO THE COVER Ask your dealer for replacement parts. To reduce the risk of electrical shock, replace a damaged electrical cord immediately.

  • Page 12: Position Of The Keyswitch

    EVOLUTION COVER POSITION OF THE KEYSWITCH WARNING The keyswitch must be permanently installed and located 5 ft. (1.5 m) away from the spa and 5 ft. (1.5 m) above the deck or ground level. Make sure the user has a clear view of the cover when operating it.

  • Page 13: Labeling

    EVOLUTION COVER page- INFORMATION ON THE ELECTRICAL LABELING CABLES This section shows the location of all safety labels. These labels inform you about the risk of They are positioned on various components for electrocution with presence water your safety. accumulations.

  • Page 14: Key Switch Diagram

    EVOLUTION COVER KEY SWITCH DIAGRAM TECHNICAL SPECIFICATION LABEL This label shows you how to turn the key into the These labels show you the important technical key switch to lift up or lower the cover. specifications. They are located on the operator cover.

  • Page 15: No Step Label

    EVOLUTION COVER page- NO STEP LABEL This label warns you not to step on this area of the unit. The label is located on the top of the operator cover. FIGURE 11: MAINTENANCE INFORMATION LABEL CENTER LABEL This label is located on the 94.6''(240 cm) long C- channel.

  • Page 16: Glossary

    EVOLUTION COVER GLOSSARY PART IMAGE FUNCTION This all-weather seal protects sleeves from damage due Sleeve all-weather seal to weather. The contour seal makes sure there is uniform contact Contour seal between the cover panels and the spa. Contour seal installation clips are used during the...
  • Page 17 EVOLUTION COVER page- PART IMAGE FUNCTION The foot bracket provides a solid footing of the cover and Foot bracket is attached to the bottom of the jack. Spa entrance U-frame This link is installed under the entrance steps of the spa.
  • Page 18 EVOLUTION COVER PART IMAGE FUNCTION Jacks are a very important component of the cover. Jack They allow the cover to lift up and down. The operator powers and controls the lifting mechanism Operator of the cover. The sleeves are aluminum extrusions to hide and Sleeve protect the jacks.
  • Page 19 EVOLUTION COVER page- PART IMAGE FUNCTION C-channel The C-channel is the outer frame of the cover panels. The inner corner bracket links the C-Channels. It creates Inner corner bracket the frame of the cover panels. The escape hatch is a removable panel component of Escape hatch the middle cover panel.
  • Page 20 EVOLUTION COVER PART IMAGE FUNCTION The wiper bracket is attached under the I-beams. This Wiper bracket component ensures the waterproofing of the cover. I-to-C connection plate The short I-to-C connection plate is installed between (short) the I-beams and C-Channels.

  • Page 21: Installation Procedure

    Make sure there are no obstacles, such as warranty. branches or electrical power lines, in the operating area of the cover. Ask your local Covana dealer for information on certified installers. Refer to the Technical Specifications section for cover dimensions...
  • Page 22 1/4'' (6 mm) CAUTION Damage caused by inadequate foundation construction is not covered by the Covana warranty. It is the responsibility of the owner to provide a proper foundation. Failure to follow these guidelines might cause permanent damage or improper functioning of the cover.

  • Page 23: Delivery

    It also shows how to unpack components. NOTE If you find any damage, refer to the Covana Damaged claim form attached to the crate, take pictures and simply refuse the delivery from the carrier.

  • Page 24: Secure The Perimeter

    1. Before unpacking the unit, make sure there forklift. is no visible damage to the crate. In case of any suspicious damage, take pictures first and please call Covana customer service SECURE THE PERIMETER immediately. Always stand the crate in the vertical position. Make sure the wind...
  • Page 25 EVOLUTION COVER page- FIGURE 22: REMOVE CARDBOARD AND STRIPS 4. Remove the C- channels, U- frames, the escape hatch box, the hardware boxes, the foam pieces and the contour seal from the crate. Temporarily put these items in a safe...
  • Page 26 EVOLUTION COVER 5. Use a slotted screwdriver to remove the metal strapping holding the operator in place Figure FIGURE 25: REMOVE BOTTOM SCREWS ON JACKS 8. For each jack, use the 7/32″ (5.5 mm) Allen FIGURE 24: REMOVE THE OPERATOR key to loosen —...
  • Page 27 EVOLUTION COVER page- 9. With the help of another worker, remove the motor frame assembly from the crate. Install one hand under the horizontal portion of the motor frame and the other hand on the vertical jack see Figure 27. Handle and carry the assembly with care, so that the jacks follow the natural bending of the U- frame.

  • Page 28: Assembly Preparation

    EVOLUTION COVER FIGURE 30: REMOVE BEAMS, FRAMES AND JACKS DESCRIPTION SHORT U-FRAME JACK C-CHANNEL FIGURE 29: BASE PLATE I-BEAM 13. Remove I- Beams, C- channels, short U- frames and both jacks located at the bottom of the crate. Keep these components in a 14.
  • Page 29 EVOLUTION COVER page- FIGURE 31: FOAM SPACER INSTALLATION FIGURE 33: I-BEAM WITH THE SHORT I TO C I-BEAM CONNECTION PLATE INSTALLATION CONNECTION PLATE INSTALLATION NOTE DESCRIPTION Make sure the label TOP/DESSUS in the I-beam A SCREW #10-32 X 5/8'' is facing upwards see...
  • Page 30 EVOLUTION COVER FIGURE 34: RECTANGULAR COVER NOTE It is recommended to use a mounting table as a base to build the top section of the cover, and later transfer it to the spa once it is assembled. If you use a table, use the foam to support the...
  • Page 31 EVOLUTION COVER page- FIGURE 39: C-CHANNELS / I-BEAM INSTALLATION FIGURE 37: SLIDE WITH LIP OUTWARD 4. Slide the end panels on both ends of the cover. Make sure the I-beams have slid over the panel on both bottom and top side see...
  • Page 32 EVOLUTION COVER 5. Insert the inner corner brackets in both ends of the C- channels remaining. Use the provided Robertson sheet metal #8 x 3/4 in. screws on the inside holes Figure WARNING Do not overtighten the screws to avoid thread damage.
  • Page 33 12. Carefully position the panels on the spa. Try escape hatch installed are not approved by to align the cover as best as possible. Covana and product certification will be void. CAUTION Failure to correctly position the cover on the spa could result in scratching of the acrylic or damaging the cover.

  • Page 34: Hardware Identification Table

    EVOLUTION COVER HARDWARE IDENTIFICATION TABLE ID QTY DESCRIPTION 5/16″-18 x 2″ HEX BOLT USED TO ASSEMBLE THE LOWER FRAME 1/4″-20 x 2 1/4″ HEX BOLT USED TO ASSEMBLE THE FEET OF THE POSTS 1/4″-20 x 3/4″ CARRIAGE BOLT USED TO ASSEMBLE THE FRONT FRAME CUT-OUT 1/4”-20 x 5/8”...

  • Page 35: Lifting Mechanism Installation

    EVOLUTION COVER page- LIFTING MECHANISM INSTALLATION 1. Install the motor frame in place, usually to the opposite side of the spa entrance see Figure 47. The standard model will need the motor frame to be on the short side of the...
  • Page 36 EVOLUTION COVER FIGURE 50: SCREW INSTALLATION FIGURE 51: DRIVE SHAFT INSTALLATION 6. Repeat previous steps with the non- motor 9. Hold the left- hand non- motor- side jack right-hand side foot. assembly upright and in line with the left drive shaft.
  • Page 37 EVOLUTION COVER page- NOTE Do not fully tighten screws. The drive shaft may fall off during operation, and reassembling can be done faster when the bolts have not been fully tightened see Figure FIGURE 54: SAP ENTRANCE U-FRAME LINK AND METAL...
  • Page 38 EVOLUTION COVER FIGURE 55: SHORT U-SHAPE INSTALLATION 15. Check whether the drive shafts fell off during installation. If so, review the previous steps. If not, tighten all U-frame screws. FIGURE 56: JACK LOCK SCREW DANGER DESCRIPTION Failure to verify the proper installation of the drive...
  • Page 39 EVOLUTION COVER page- CAUTION Make sure that the nylon washer is located on the outside of the outer sleeve. FIGURE 57: CLIP-ON BARREL NUT INSTALLATION DESCRIPTION CLIP-ON BARREL NUT FIGURE 59: MOUNTING SCREW ON THE SLEEVE M6 SCREW 21. Make sure the sleeve seal on each post is...
  • Page 40 EVOLUTION COVER FIGURE 61: FASTEN THE SLEEVE TO THE JACK 23. Make sure the cover is centered. Use a measuring tape on all four sides and make sure it is still resting on the foam spacers. If not, center the cover on all four sides.

  • Page 41: Testing The Cover

    EVOLUTION COVER page- FIGURE 63: INSTALLATION PATTERN FOR CORNER BRACKET SCREWS ATTACHED TO THE C-CHANNELS FIGURE 65: SLEEVE INSTALLATION CHECKING 27. Install #8 x 1/2″ self- tapping screws (4) to fasten the corner bracket to the sleeve and 29. Install the rubber caps on all posts. These...

  • Page 42: Wiper Installation

    EVOLUTION COVER 2. Make sure there is no object directly above the cover or in its lifting path while performing this test. Refer to the instructions in the LIMIT SWITCH ADJUSTMENT section if adjustment is required. 3. Use the key in the keyswitch to lift up the cover of a maximum of 8 in.

  • Page 43: Non-Permanent Mounting Plate

    NOTE This setup is only available for spa base sizes larger than 82” wide for standard Covana units and 87” wide for long side Covana units. 1. After the unit has been installed, but before installing the seal, proceed with the non- FIGURE 71: PLATE AND U-FRAME permanent mounting plate installation.

  • Page 44: Seal Installation

    The roller is not included in the tools. It must be free of scratches, clean and non-abrasive. Covana is not responsible for any misuse of the FIGURE 73: REMOVE FOAM SPACERS tool and any damage done to the spa or the cover while using the roller.
  • Page 45 EVOLUTION COVER page- FIGURE 75: DOUBLE CLIP INSTALLATION 6. Start installing the seal joint with the FIGURE 74: MASKING TAPE AND CLIPS adhesive layer facing up towards the cover Figure 75 Figure WARNING CAUTION The use of masking tape is recommended since it will protect the spa acrylic from the clip glue.
  • Page 46 EVOLUTION COVER to slowly and fully release from the seal clips. WARNING You can also use a non-abrasive plastic tool or your fingers to help release the seal from At this point, if there is no water in the spa and the the clips.

  • Page 47: Electrical Connections

    Covana. Replace electrical components with original components provided or approved by Covana. Ask your dealer for replacement parts. To reduce the risk of electrical shock, replace a damaged electrical cord immediately. Failure to do so may result in death or serious personal injury due to electrocution.
  • Page 48 EVOLUTION COVER ELECTRICAL WARNING WARNING To reduce the risk of electrical shocks, the green-colored terminal or the terminal marked “g,” “gr,” “ground,” “grounding” or with a ⏚ symbol that is located inside the supply terminal compartment must connected grounding...
  • Page 49 EVOLUTION COVER page- GROUNDING AND POWER SUPPLY CONNECTIONS 1. Remove the screws (4) on the bottom side of the operator cover and remove the cover see Figure 2. For the complete wiring diagrams refer to section Electrical diagrams (North American models and European models).

  • Page 50: Limit Switch Adjustment

    EVOLUTION COVER LIMIT SWITCH ADJUSTMENT WARNING Disconnect or turn off the power supply before starting any work on the cover. All electrical work should be performed by a qualified electrician. NOTE The up and down limit switches have been factory-adjusted and there should be no need to readjust them.
  • Page 51 EVOLUTION COVER page- 4. To reduce the lift up limit, turn by hand the up- cam wheel counter- clockwise looking from the cam plate mounting screw side as shown in Figure 81 . It has around 4° between each cam wheel tooth and adding or removing a tooth resolves in adding or removing approximately 5/32 in.

  • Page 52: Installation Checklist (Customer Copy)

    EVOLUTION COVER INSTALLATION CHECKLIST (CUSTOMER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly (Location and foundation preparation sections).

  • Page 53: Installation Checklist (Installer Copy)

    EVOLUTION COVER page - INSTALLATION CHECKLIST (INSTALLER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly (Location and foundation preparation sections).

  • Page 55: Operate The Cover

    EVOLUTION COVER page- MANUAL OPERATION OF THE COVER OPERATE THE COVER ELECTRICAL WARNING Disconnect or turn off and secure all power Please read carefully the SAFETY section of this supplies before starting any intervention on the manual before operating the cover.

  • Page 56: Using The Escape Hatch

    FROM INSIDE THE SPA life of the persons trapped in the spa. 1. Turn the red handle by a quarter turn in 2. Use the Covana key inside the slot located in either direction to retract the arms see Figure...

  • Page 57: Electrical Diagrams

    EVOLUTION COVER page- FIGURE 86: OUTSIDE RED HANDLE 3. Turn the handle until the key falls down. 4. Continue to turn handle one quarter turn in either direction. 5. Lift the escape hatch straight up by gripping its sides and move it to the side.

  • Page 58: Wiring Diagram (North America) - 60 Hz, 120 Vac Operator

    EVOLUTION COVER WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC OPERATOR 240799 OWNER'S MANUAL REVISION 2...
  • Page 59 EVOLUTION COVER page- 240799 OWNER'S MANUAL REVISION 2...

  • Page 60: Wiring Diagram (Europe) - 50 Hz, 230 Vac Operator

    EVOLUTION COVER WIRING DIAGRAM (EUROPE) – 50 HZ, 230 VAC OPERATOR 240799 OWNER'S MANUAL REVISION 2...
  • Page 61 EVOLUTION COVER page- 240799 OWNER'S MANUAL REVISION 2...

  • Page 62: Maintenance

    WARNING Using any type of fabric or plastic canvas to cover The product lifetime depends on the time you spend the Covana cover during hot weather may for the care and the maintenance on the cover. damage the components. Only use such...

  • Page 63: Post Greasing

    EVOLUTION COVER page- 3. Quickly rinse very thoroughly to remove all traces of soap; otherwise, a film will build up giving the panel a dull, dirty appearance. WARNING Never use a pressure washer or high pressure to clean the cover. The high pressure may damage the fiberglass roof.
  • Page 64 9. Inspect the chains for signs of deterioration. maximum height see Figure If this is the case, please call your local Covana dealer immediately see Figure FIGURE 92: JACK CHAINS FIGURE 90: JACKS RAISING 10. Cycle the system up and down and inspect if 8.

  • Page 65: Chain Lubrication

    EVOLUTION COVER page- CHAIN LUBRICATION This procedure shows how to lubricate the transmission power chain attached to the operator. “Mobil Epic MOLY Grease” recommended for cold and hot climates. Ideally, a sprayable grease or an equivalent low temperature synthetic grease.

  • Page 66: Periodic Maintenance Table

    Remove escape hatch and clean it with a mild detergent (i.e., dishwashing detergent) water. Rinse well using only water. *Contact your local Covana dealer Please call your Covana dealer for any mechanical, electrical or aesthetic maintenance. 240799 OWNER'S MANUAL REVISION 2...

  • Page 67: Technical Specifications

    EVOLUTION COVER page- TECHNICAL SPECIFICATIONS COVANA COVER FRONT ELEVATION PLAN 240799 OWNER'S MANUAL REVISION 2...

  • Page 68: Frame Dimension And Foot Print

    EVOLUTION COVER FRAME DIMENSION AND FOOT PRINT 240799 OWNER'S MANUAL REVISION 2...
  • Page 69 EVOLUTION COVER page- COVER 8 FT 9 FT 10 FT 11 FT LENGTH 118'' 130.5'' 142.5'' 154.5'' (299.7cm) (331.5cm) (362.0cm) (392.4cm) 105.75'' 118.25'' 130.25'' 142.25'' (268.5cm) (300.4cm) (330.8cm) (361.3cm) 98'' 110.5'' 122.5'' 134.5'' (249.0cm) (280.7cm) (311.2cm) (341.6cm) 106'' (269.2cm) 100.5'' (255.2cm)

  • Page 70: Long Side (Ls) Model (8 Feet Only)

    EVOLUTION COVER LONG SIDE (LS) MODEL (8 FEET ONLY) COVER LENGTH 8' (LONG 113'' 100.5'' 92.75'' 112'' 105.75'' 98'' 131.5'' SIDE) (287cm) (255.4cm) (235.7cm) (284.5cm) (268.5cm) (249cm) (333.9cm) 240799 OWNER'S MANUAL REVISION 2...

  • Page 71: Concrete Slab Layout Option

    EVOLUTION COVER page- CONCRETE SLAB LAYOUT OPTION COVER LENGTH 8' (LONG 113'' 100.5'' 92.75'' 112'' 105.75'' 98'' 131.5'' SIDE) (287cm) (255.4cm) (235.7cm) (284.5cm) (268.5cm) (249cm) (333.9cm) 240799 OWNER'S MANUAL REVISION 2...

  • Page 72: Electrical Specifications

    10 A single-pole GFCI (not included) Current draw Max 6 A WARNING Covana does not allow any modifications of the electrical system. Covana reserves the right to void the warranty if any modifications is done without its approval. OPERATION LIMITATIONS WARNING The cover should never be used if the following conditions are reached.

  • Page 73: Troubleshooting

    Verify the relative position of the four posts heavy. (See Foundation Preparation section). The power source is disconnected. Call your Local authorized Covana dealer. Lower the cover completely and fasten the The post screws (attached to the post back in at the correct height.
  • Page 74 If all previous attempts failed, contact your local authorized Covana dealer. The chain is broken. Call your local certified Covana dealer for A spring pin is broken. The cover raises technical support. unevenly. A drive shaft has fallen off.
  • Page 75 EVOLUTION COVER page- PROBLEM PROBABLE CAUSES SOLUTIONS Remove power before performing electrical work. Ask a certified electrician only. Open the The cam plate is incorrectly operator and check for faulty up and down positioned or missing. limit switches. Cover lowers but...

  • Page 76: Covana Limited Warranty

    WARRANTY COVERAGE SHELL & FIBER PANELS: 5 YEARS Covana warrants the Legend – Evolution - Horizon fiber panels and the Oasis inner shell and outer shell against fractures, abnormal deformation or leaking for five (5) years from the original purchase date.
  • Page 77 Covana Unit and are not covered by the warranty. MECHANICAL COMPONENTS: 3 YEARS Covana warrants the mechanical components such as the motor, gear boxes, chains, drive shafts and jacks, for three (3) years from the original purchase date. Labor associated to replacement of parts or repairs under this warranty is paid for one (1) year from the original purchase date.

  • Page 78: Limitations

    Covana Unit even by a Covana authorized dealer, which goes against the owner's manual. Covana is not liable for any injury, loss or damage, direct or consequential, arising out of the inability to use the Covana Unit.
  • Page 79 EVOLUTION COVER page- Contact your local authorized Covana dealer for all service-related issues. Made in Canada by Covana, a division of the Canimex group COVANA.COM CANIMEX GROUP PATENTED CANADA 2,532,429 US 11/162,557 UK 0515168.3 AUSTRALIA 2006200251 The information in this manual was accurate at the time of print. The manufacturer reserves the right to change or improve its product without prior notice.

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