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COVANA EVOLUTION Replacement Procedure

Cable replacement
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PRODUCT MODELS
Evolution Cover with G2 Posts only
Oasis Cover with G2 Posts only
PURPOSE OF THE REPAIR PROCEDURE
This repair procedure should be performed if the cable needs to be
replaced on the Evolution or Oasis spa cover.
PREPARATION
The cover must be closed.
Gather the required tools, as seen in the table at right.
Make sure the parts kit is complete and that parts have not been
damaged during transport. Call your local dealer if parts need to
be replaced.
Do not use power tools, some parts are fragile and may break under too much torque.
This procedure must be performed by a certified Covana installer.
Keep the key out of the key switch socket at all times. The certified Covana installer must keep control of the key during the
repair procedure. Derogation from this directive could cause serious injury or damage the cover.
All images shown are for illustration purpose only. Actual product may vary due to the different models this procedure is
intended for.
STEP BY STEP PROCEDURE
A- REMOVING THE DEFECTIVE CABLE
1) Lower the cover (fully closed) and ensure it is sitting on the
spa completely.
2) Remove the rubber
cap
from
each
post.
3) Remove the four
M6 x 20 mm bolts
and 5/16" painted
metal
washers
from the defective
post only.
Do not discard!
Leave the bracket
attached to the
sleeve.
EVOLUTION - OASIS ― CABLE REPLACEMENT PROCEDURE
TOOLS REQUIRED
7/32" Allen key
Phillips screwdriver Flat blade screwdriver
Round tip punch
Locking pliers
PARTS KIT NO. 222106
1 x Cable
1 x Cable hook
Version française à la page 4.
CAUTION
WARNING
NOTE
4) Remove the 3/8-24
x 1" Allen bolt with
a 7/32" Allen key
from the defective
post only.
Do not discard!
Rubber
cap
5) Loosen the Phillips
M6 x 20 mm screw
at the bottom of the
image 1
defective post only.
Do not remove
the screw.
6) Slide the sleeves upward to expose the jack. Set them
aside in a safe location.
image 2
COVANA.COM
White grease spray
Measuring tape
Robertson screwdriver
36" long level
Hammer
1 x Shrink tube
M6
screw
1/4" nylon
washer
Heat gun
image 3
image 4
1

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Summary of Contents for COVANA EVOLUTION

  • Page 1 EVOLUTION - OASIS ― CABLE REPLACEMENT PROCEDURE PRODUCT MODELS TOOLS REQUIRED ● Evolution Cover with G2 Posts only 7/32" Allen key White grease spray Measuring tape ● Oasis Cover with G2 Posts only Phillips screwdriver Flat blade screwdriver Robertson screwdriver PURPOSE OF THE REPAIR PROCEDURE Round tip punch 36" long level Hammer Heat gun This repair procedure should be performed if the cable needs to be Locking pliers replaced on the Evolution or Oasis spa cover. PARTS KIT NO. 222106 PREPARATION...
  • Page 2 EVOLUTION - OASIS ― CABLE REPLACEMENT PROCEDURE 247025 Rev 0 April 6 , 2022 2) Install the hook on the other end of the Cable 7) Using a Robertson cable. Then, insert s c r e w d r i v e r , the shrink tube...
  • Page 3 17) Install the rubber cap on each post (see image 1). 18) Put the key back in its key switch socket. Operate the spa cover normally to see if everything is correct. If there is any 10) Tighten the Phillips M6 x 20 mm screw at the bottom of the issue with the cover, please refer to the troubleshooting post (see image 4). section of the Owner's manual or call Covana for the CAUTION Technical Support department. Make sure that the nylon washer is located on the outside of the outer sleeve. All- weather 11) Make sure the all- seal weather seal on...

This manual is also suitable for:

Oasis