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COVANA EVO Replacement Procedure

Non-motor jack replacement

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PRODUCT MODELS
Evolution Cover
Oasis Cover
PURPOSE OF THE REPAIR PROCEDURE
This repair procedure should be performed if the replacement of a non-
motor post assembly is required on the Evolution or Oasis spa cover.
PREPARATION
The cover must be closed
Gather the required tools, as seen in the table at right
Make sure the parts kit is complete and that parts have not
been damaged during transport. Call your local dealer if parts
need to be replaced.
Do not use power tools, some parts are fragile and may break under too much torque.
This procedure must be performed by a certified Covana installer.
Keep the key out of the key switch socket at all times. The certified Covana installer must keep control of the key during the
repair procedure. Derogation from this directive could cause serious injury or damage the cover.
Motor and non-motor sides identification
Motor
side
STEP BY STEP PROCEDURE
A- REMOVING DEFECTIVE JACK ASSEMBLY
1) Remove
the
rubber cap from
the defective non-
motor jack.
EVO - OASIS ― NON-MOTOR JACK REPLACEMENT PROCEDURE
TOOLS REQUIRED
1/2" socket wrench and spanner
7/16" socket wrench and spanner
7/32" Allen key
Measuring tape
PARTS KIT NO. 234830
Oasis G3 Non-motor post assembly 600N
M6-1.0 Panel nut
M8-1.25 x 50 mm button head screw
Version française à la page 5.
CAUTION
WARNING
2) Remove the four
M6 x 20 mm bolts
and 5/16" painted
metal washers to
Non-Motor
separate the spa
side
cover from the post.
Do not discard !
Leave the bracket
attached to the
sleeve.
3) Remove the 3/8-24
x 1" Allen bolt with
a 7/32" Allen key.
Do not discard !
Rubber
cap
4) Loosen the Phillips
M6 x 20 mm screw
at the bottom of
the post. Do not
remove the screw.
image 1
COVANA.COM
Adjustable wrench
Phillips screwdriver
Rubber mallet
48" long level
QTY
1
1
2
M6
screw
1/4" nylon
washer
CODE
230050
202159
233731
image 2
image 3
image 4
1

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Summary of Contents for COVANA EVO

  • Page 1 EVO - OASIS ― NON-MOTOR JACK REPLACEMENT PROCEDURE PRODUCT MODELS TOOLS REQUIRED ● Evolution Cover 1/2" socket wrench and spanner Adjustable wrench ● Oasis Cover 7/16" socket wrench and spanner Phillips screwdriver PURPOSE OF THE REPAIR PROCEDURE 7/32" Allen key Rubber mallet This repair procedure should be performed if the replacement of a non- Measuring tape 48" long level motor post assembly is required on the Evolution or Oasis spa cover. PARTS KIT NO. 234830 CODE PREPARATION Oasis G3 Non-motor post assembly 600N 230050 ●...
  • Page 2 EVO - OASIS ― NON-MOTOR JACK REPLACEMENT PROCEDURE 244859 Rev 0 Dec. 8 , 2021 5) Slide the sleeves upward to expose the jack. Set them aside in Non-motor Motor-side side jack direction a safe location. If both non-motor jacks need to be replaced, 8) Detach the long assembly identify the sleeves to ensure they will not be swapped. U-frame from the drive shaft removing both hexagonal 5/16-18 6) If the cover is from x 2" bolts from both...
  • Page 3 EVO - OASIS ― NON-MOTOR JACK REPLACEMENT PROCEDURE 244859 Rev 0 Dec. 8 , 2021 B- INSTALLING NEW JACK ASSEMBLY 6) Install the drive shaft onto the non-motorized jack shaft. Use an adjustable wrench to carefully rotate the square of 1) Install the foot plate on the new non-motor jack. Start by the jack so it aligns with the drive shaft (see image 14). aligning the foot bracket and the U-frame bracket (see image 12).
  • Page 4 EVO - OASIS ― NON-MOTOR JACK REPLACEMENT PROCEDURE 244859 Rev 0 Dec. 8 , 2021 11) Slide the sleeve over the jack. Be sure to align the opening 16) Fasten the corner at the bottom of the sleeve with the U-frame attached (see bracket the image 15). Ensure not to swap the sleeves. cover (according to the order of installation image following the A to D pattern in image...

This manual is also suitable for:

Oasis