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COVANA Legend Owner's Manual

Spa cover
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  • Page 3 LEGEND COVER page - COVANA SPA COVER MANUFACTURER OWNER'S MANUAL MANUAL NO. 252853 252853 OWNER'S MANUAL REVISION 0...
  • Page 4 LEGEND COVER LEGEND COVER MANUAL NO. 252853 First edition 2023-12-12 REVISION DESCRIPTION DATE OWNER'S MANUAL NEW RELEASE 2023-12-12 252853 OWNER'S MANUAL REVISION 0...
  • Page 5 LEGEND COVER page- INTRODUCTION CONGRATULATIONS FOR THE PURCHASE OF YOUR NEW COVANA COVER IMPORTANT INFORMATION SAFETY DRUGS AND ALCOHOL IMPORTANT SAFETY INSTRUCTIONS RISK OF ELECTROCUTION ELECTRICAL WARNING MODIFICATIONS TO THE COVER POSITION OF THE KEY SWITCH LABELING RISK OF ELECTROCUTION...
  • Page 6 LEGEND COVER USING THE ESCAPE HATCH BATTERY CHARGING ELECTRICAL DIAGRAMS WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC CONTROL BOX MAINTENANCE WINTERIZING WASHING THE COVER POST GREASING PERIODIC MAINTENANCE TABLE TECHNICAL SPECIFICATIONS COVER SIDE VIEW FRAME DIMENSIONS AND FOOT PRINT (CONCRETE PAD RECOMMENDED)
  • Page 7 LEGEND COVER page- 252853 OWNER'S MANUAL REVISION 0...
  • Page 8 LEGEND COVER INTRODUCTION As part of its ongoing commitment to improve the quality, reliability, durability and safety of its products, Covana is proud to present this edition of the cover Owner's Manual. The various sections that make up this manual will provide you with the most recent information allowing you to understand the operation of the cover, its installation and its maintenance in order to obtain complete satisfaction and to ensure maximum safety and comfort for users.

  • Page 10: Drugs And Alcohol

    NOTE READ AND FOLLOW ALL INSTRUCTIONS. Before reproducing or copying this manual, in whole or in part, written consent must be obtained from Covana. Covana reserves the right to make WARNING changes without notice and without incurring any obligation. CALIFORNIA PROPOSITION 65...
  • Page 11 Have any repairs, adjustments or mechanical Never operate the cover until all people and work performed by a certified Covana dealer as objects are out of the spa. soon as possible when you notice any malfunction.
  • Page 12 LEGEND COVER DON'TS CAUTION Do not operate the unit before all mechanical All four posts of the cover must be properly and electrical connections are completely anchored to the spa frame using the tub installed. mounting brackets and arms.

  • Page 13: Electrical Warning

    Replace electrical components with original All field- installed metal components, such as components provided or approved by Covana. rails, ladders, drains or other similar hardware, Ask your dealer for replacement parts. within 10 ft (3 m) of the spa must be bonded to...
  • Page 14 LEGEND COVER POSITION OF THE KEY SWITCH WARNING The key switch must be permanently installed and located 5 ft (1.5 m) away from the spa and 5 ft (1.5 m) above the deck or ground level, see Figure Make sure the user has a clear view of the cover when operating it.

  • Page 16: Risk Of Electrocution

    LEGEND COVER INFORMATION ON THE ELECTRICAL LABELING CABLES This section features the labels affixed to various These labels inform the user about the danger of components for your safety. electrocution with the presence of water near the electrical wiring.
  • Page 17 LEGEND COVER page- KEY SWITCH OPERATION DIAGRAM This label shows the user how to turn the key into the key switch to raise or lower the cover. The label is located on the key switch. FIGURE 6: BATTERY OPERATED MODEL ONLY...
  • Page 18 LEGEND COVER FIGURE 10: AVOID DROWNING LABEL DO NOT STEP ON THE COVER LABEL This label is a reminder not to step on the cover. The labels are located on the end of the C-channels of the cover. FIGURE 8: NO STEP LABEL...
  • Page 19 LEGEND COVER page- FIGURE 14: TOP LABEL BATTERY SPECIFICATION LABEL This label is located on the battery pack casing. FIGURE 15: BATTERY SPECIFICATION LABEL 252853 OWNER'S MANUAL REVISION 0...
  • Page 22 LEGEND COVER GLOSSARY PART IMAGE FUNCTION This all-weather seal protects sleeves from damage due Sleeve all-weather seal to weather. C-channel The C-channel is the outer frame of the cover panels. The contour seal ensures even contact between the Contour seal cover and the spa, preventing the entry of contaminants into the spa or the loss of heat from the spa.
  • Page 23 LEGEND COVER page- PART IMAGE FUNCTION The outside corner is an aesthetic aluminum grid fixed to Outside corner the corner bracket. The outside corner brackets link the Cchannels on the Outside corner bracket side to the ones in front and back.
  • Page 24 LEGEND COVER PART IMAGE FUNCTION Control box The control box manages the movement of the unit. (for battery-operated model only) Control box housing The control box housing contains the control box and the (for battery-operated battery pack of the cover.
  • Page 25 LEGEND COVER page- PART IMAGE FUNCTION Key switch The key switch is used to operate the cover. The foam spacer are used for the installation process to Foam spacer protect the spa from direct contact with the cover. They are removed after installation of the contour seal.
  • Page 26 LEGEND COVER PART IMAGE FUNCTION The sleeves are aluminum extrusions to hide and Sleeve protect the jacks. The U-frames protect the drive shaft. They are fastened U-frame to the bottom of the posts. The wiper is attached under the I- beams. This Wiper component ensures the waterproofing of the cover.

  • Page 28: Installation Procedure

    INCLUDED, but is required for the mount CAUTION bracket installation: The cover must be installed by a certified Covana 32 screws for tub mount bracket installation: 4 installer. Having the cover installed by someone screws per bracket (0.26" hole diameter on the who is not certified will void the warranty.

  • Page 29: Foundation Preparation

    1,000 lb (454 kg). NOTE Ideally, the cover must be put on the spa If you find any damage, refer to the Covana foundation, see Technical Specifications section. Damaged claim form attached to the crate, take...
  • Page 30 LEGEND COVER HARDWARE IDENTIFICATION TABLE - BAGS 252853 OWNER'S MANUAL REVISION 0...
  • Page 31 LEGEND COVER page- DESCRIPTION I-TO-C CONNECTION SPACER LONG PLATE 3/8" UNTHREADED SPACER 13 or 21 10-32 HEX NUT Preparation of the No. 10 I-Beams 13 or 21 5/8" FLAT WASHER 13 or 21 10-32 x 5/8" LOW PROFILE SOCKET SCREW...
  • Page 32 LEGEND COVER DESCRIPTION 5/16-18 x 2" HEX CAP SCREW 5/16" NYLON WASHER 5/16-18 HEX NYLON LOCK NUT 1/4-20 SS 316 HEX NUT 1/4 SS 316 LOCK WASHER U-frame, sleeve to No. 70 corner installation 1/4-20 x 3/4" SS 18-8 CARRIAGE SCREW 1/4-20 x 1"...

  • Page 33: Assembly Preparation

    LEGEND COVER page- ASSEMBLY PREPARATION Next steps show how to assemble the cover. FIGURE 17: SPA COVER SETUP (12' TO 15' LONG) DESCRIPTION END PANEL MIDDLE PANEL MIDDLE PANEL WITH ESCAPE HATCH I-BEAM WITH I TO C LONG CONNECTION PLATE...
  • Page 34 LEGEND COVER FIGURE 18: SPA COVER SETUP (16' TO 20' LONG) DESCRIPTION END PANEL MIDDLE PANEL MIDDLE PANEL WITH ESCAPE HATCH I-BEAM WITH I TO C LONG CONNECTION PLATE I-BEAM WITH I TO C SHORT CONNECTION PLATE SIDE EXTENSION C-CHANNEL...
  • Page 35 LEGEND COVER page- I TO C PLATE INSTALLATION ON THE I- FOAM INSTALLATION BEAMS 1. Install the foam spacers on the top of the spa 1. Install an I to C long connection plate as using the masking tape provided in the seal...
  • Page 36 LEGEND COVER 2. Repeat the previous steps for the opposite CAUTION side of the I-beam and repeat on a second I- beam. Two I to C long connection plates must be installed per I-beam and on two I-beam. 3. Next steps show how to assemble the I- beam with the short I to C connection plate.

  • Page 37: Panel Installation

    LEGEND COVER page- PANEL INSTALLATION DESCRIPTION C I TO C SHORT CONNECTION PLATE 1. It is recommended to use a table or the shipping crate as a base to build the top D I TO C SPACER middle section of the cover, and later transfer it to the spa once it is assembled.
  • Page 38 I to C bracket is pointing outwards (Figure Covana and product certification will be void. 29). Make sure it fits snugly with the foam panel. Ensure the top label in the I-beam is pointing upwards.
  • Page 39 LEGEND COVER page- CAUTION Ensure that the panel is pushed as far as possible by hand and is completely inserted in the I-beam. Ensure that the panel groove is oriented downwards. FIGURE 29: I-BEAM INSTALLATION CAUTION Ensure the upright position of the I-beam.
  • Page 40 LEGEND COVER NOTE For some spas, optional dual side brackets (item Figure 34) are needed to mount the cover to the posts. The installation of these brackets is made the same way as for the post mount brackets described in the previous step.
  • Page 41 LEGEND COVER page- NOTE There are two slots at one end of the C-channels. The slots must go toward the cover, see Figure Ensure that the long I to C connection plate is well inserted into the short C-channel. Make sure that the cable runs through the gutter of the side extension C-channel.
  • Page 42 LEGEND COVER NOTE CAUTION Ensure that the screws run through the extension C-channel slots. It is very important to check if the I-beams have locked in properly into the foam panels. WARNING Ensure that the panel groove is oriented downwards.
  • Page 43 LEGEND COVER page- WARNING When assembling the C-channel onto the foam panel, be careful not to delaminate the fiberglass. Ensure the I- beam has cleared the bottom and top sections. FIGURE 40: I-BEAM INSTALLATION FIGURE 42: END PANEL INSTALLATION 20. For models 16' to 20' repeat on the opposite...
  • Page 44 LEGEND COVER FIGURE 43: HEXAGONAL GUIDE BUSHING INSTALLATION FIGURE 45: CORNER BRACKET SUPPORT INSTALLATION 3. Take the assemblies made at the previous step (Figure 45) and slide them on the edge panels (Figure 46) located on each side of the cover.
  • Page 45 LEGEND COVER page- DANGER The hollow threaded stud might be very sharp! 4. Ensure that the washer and the wing nut are mounted at the minimum distance of d=1/2", Figure 5. Keep a gap between part A and part B as...
  • Page 46 LEGEND COVER panels I- beams. Tighten simultaneously the 4 hex. nuts by keeping the same number of turns to avoid that mobile parts get stuck on the C- channels (Figure 51) and check the gap between the C-channels, see...
  • Page 47 LEGEND COVER page- FIGURE 53: SUPPORT BRACKET SCREW TIGHTENING 4. Repeat the previous steps for all remaining support brackets. 5. Next steps show how to drill holes to install FIGURE 52: GAP BETWEEN THE C-CHANNELS the final screws on the support brackets.
  • Page 48 LEGEND COVER FIGURE 55: LOCATION OF THE DRILLING HOLES (8) IN THE LONG SUPPORT BRACKET 6. Use the provided 5/32" drill bit to drill the FIGURE 57: DRILL A HOLE BETWEEN BOTH SCREWS holes on the top and bottom of the support...

  • Page 49: Mount Bracket Installation

    LEGEND COVER page- MOUNT BRACKET INSTALLATION NOTE Use hardware bag no. 60 for the following steps. WARNING Spa wall on both sides must be flat and parallel to the sleeves. 1. Make sure the cover is centered on the spa.
  • Page 50 LEGEND COVER FIGURE 62: TUB MOUNT BRACKET INSTALLATION WITH FIGURE 63: MOUNT BRACKET ARM INSTALLATION THE OPTIONAL EXTENDED TUB MOUNT BRACKET 4. Gently install the sleeve on the ground so it DESCRIPTION is in contact at the top with the post mount...

  • Page 51: Jack Installation

    Fastening the tub mount brackets and/or extended tub mount brackets to soft/fragile engineered wood, MDF panels, plastic skirting or any composite siding is not approved by Covana and is not safe for operation. Improper fastening to the spa frame can result in serious injury or even death when the cover operates.
  • Page 52 LEGEND COVER FIGURE 66: JACK POSITIONS NOTE FIGURE 68: DRIVE SHAFT INSTALLATION ON THE MOTOR SIDE Position the non-motor jack with the bonding lug (Figure 67) on the same side where the control DESCRIPTION will installed. Refer section ELECTRICAL DIAGRAMS for more information.
  • Page 53 LEGEND COVER page- FIGURE 70: U-FRAME INSTALLATION FIGURE 69: DRIVE SHAFT INSTALLATION ON THE NON- MOTOR SIDE DESCRIPTION NOTE A 5/16" X 2" HEXAGONAL SCREW Use hardware bag no. 70 for the following steps. B 5/16" NYLON WASHER 4. Install the U-frame over the drive shaft. The C 5/16"...
  • Page 54 Figure connector onto the base. The screws of the Further unscrewing is not considered safe and is compression connector should be oriented not recommended by Covana. horizontally. You might have to rotate the connector as shown on Figure Failure to follow these guidelines could cause serious injury.
  • Page 55 LEGEND COVER page- FIGURE 73: THREADED ROD ADJUSTMENT DESCRIPTION FIGURE 74: PLACE A SLEEVE ASSEMBLY ON THE COVER THREADED ROD 16. One end of a cable is already attached to the top of the jack. Attach the other end to the...
  • Page 56 LEGEND COVER FIGURE 75: ATTACH THE CABLE TO THE BOTTOM OF THE MIDDLE SLEEVE DESCRIPTION FIGURE 76: SLEEVE INSTALLATION A CABLE DESCRIPTION B 1/4-20 HEXAGONAL NUT* CARRIAGE BOLT 1/4-20 X 3/4" 1/4-20 x 5/16" HEXAGONAL HEAD SCREW LOCK WASHER 1/4"...
  • Page 57 LEGEND COVER page- FIGURE 77: SLEEVE INSTALLATION FIGURE 78: MOUNT BRACKET ARM INSTALLATION 21. Repeat previous step for all jacks. DESCRIPTION 22. Use a 48" long level to ensure that the four posts are vertically level, see Figure MOUNT BRACKET ARM 23.
  • Page 58 LEGEND COVER FIGURE 81: TOP PLATE COVER INSTALLATION 27. For all posts, slide the all- weather seals FIGURE 80: POST LEVEL ADJUSTMENTS down. Ensure they are properly seated on the outer sleeve base. Push down on the 24. Repeat the previous steps for the bottom...

  • Page 59: Electrical Connections

    Covana. also void the warranty. Replace electrical components with original DANGER components provided or approved by Covana. Ask your dealer for replacement parts. Failure to comply with these instructions may result in death by electrocution or serious injury.
  • Page 60 LEGEND COVER ELECTRICAL WARNING WARNING WARNING Choose a side of the spa that will allow any maintenance to the box to be easily done but that will also avoid direct and constant sunlight For AC-operated model: To reduce the risk of exposure.
  • Page 61 LEGEND COVER page- WARNING Do not drill too deep so as not to puncture the drive shaft located inside the U-frame. FIGURE 84: CONTROL BOX DESCRIPTION MOTOR CONNECTORS KEY SWITCH CONNECTOR POWER LINE ENTRY EMERGENCY BATTERY CONNECTOR FIGURE 86: DRILL A HOLE THROUGH THE TAB...
  • Page 62 LEGEND COVER BATTERY AND OPTIONAL SOLAR PANEL DANGER INSTALLATION Do not install the solar panel on the cover since NOTE the wire will hang above water and might cause electrocution. This section is for battery-operated models only. If you have the AC-operated model, skip to the next section.
  • Page 63 LEGEND COVER page- inside by opening the top and closing the control box. NOTE A second battery and a charger will also be in the parts boxes. Install the charger in a safe, indoor location. The charger cuts the power once the battery is fully charged.
  • Page 64 LEGEND COVER seems to function properly, lower the cover CAUTION and check if the sleeves are level using a 48" (122 cm) level on both sides of the sleeves. For covers between 12' and 15', there are 6 wiper brackets.

  • Page 65: Seal Installation

    LEGEND COVER page- SEAL INSTALLATION WARNING The recommended tool to install the seal properly is a J-Roller with rubber roller (Covana part no. 239693), see Figure The roller is not included in the tools. It must be free of scratches, clean and non-abrasive.
  • Page 66 LEGEND COVER FIGURE 95: REMOVE FOAM SPACERS AND TAPE FIGURE 96: MASKING TAPE AND CLIPS 2. Lower the cover and walk around the entire CAUTION perimeter of the spa. Check where the inside surface of the cover makes contact with the The use of masking tape is recommended since it spa.
  • Page 67 LEGEND COVER page- WARNING At this point, if there is no water in the spa and the ambient air temperature is below 50 °F (10 °C), a temporary heater must be installed inside the spa for 10 to 15 minutes.
  • Page 68 LEGEND COVER to slowly and fully release from the seal clips. You can also use a non-abrasive plastic tool or your fingers to help release the seal from the clips. 13. Once satisfied that the seal is released, raise the cover 36"...
  • Page 69 LEGEND COVER page- 4. Reconnect battery (ignore the step if you NOTE have an AC-operated model) Next section is a checklist for the installer and the customer. Please check the sections to ensure 5. Using the key switch, turn the key UP ( é...
  • Page 70 LEGEND COVER INSTALLATION CHECKLIST (CUSTOMER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly.
  • Page 71 LEGEND COVER page - INSTALLATION CHECKLIST (INSTALLER COPY) To ensure proper installation you must carefully read this checklist and confirm that you have completed all steps of the installation. The customer must receive a completed copy of this checklist. (Please check each circle when the point is completed) The base preparation steps are done correctly.

  • Page 74: Using The Escape Hatch

    LEGEND COVER USING THE ESCAPE HATCH OPERATE THE COVER FROM INSIDE THE SPA 1. Turn the red handle by a quarter turn in Read the SAFETY section of this manual carefully either direction to retract the arms, see before operating the cover.

  • Page 75: Battery Charging

    3. A red light should appear to indicate that it is FIGURE 103: ALIGN THE SLOTS charging. 3. Insert the COVANA key or ANY key into one 4. Wait for the green light to appear. It indicates of the slots, see Figure 104.

  • Page 78: Electrical Diagrams

    LEGEND COVER ELECTRICAL DIAGRAMS Next pages of this section show electrical diagrams of the cover. 252853 OWNER'S MANUAL REVISION 0...
  • Page 79 LEGEND COVER page- WIRING DIAGRAM (NORTH AMERICA) – 60 HZ, 120 VAC CONTROL BOX 252853 OWNER'S MANUAL REVISION 0...
  • Page 80 LEGEND COVER 252853 OWNER'S MANUAL REVISION 0...

  • Page 82: Maintenance

    WARNING Using any type of fabric or plastic canvas to cover The product lifetime depends on the time you spend the Covana cover during hot weather may for the care and maintenance of the cover. damage the components. Only use such...

  • Page 83: Post Greasing Procedure

    LEGEND COVER page- 2. Apply the soap solution, working it across WARNING the surface in a scrubbing or circular motion. The surface of the cover panels can be Keep in mind that the screws may break or strip if cleaned with a sponge, cloth or a soft plastic the torque is too much when using power tools.
  • Page 84 8. Inspect the chains for signs of deterioration. original position. If this is the case, please call your local Covana dealer immediately, see Figure 111. FIGURE 108: JACK ADAPTER SCREW RE-INSTALLATION 6.

  • Page 85: Periodic Maintenance Table

    Remove the escape hatch and clean it with a mild detergent (i.e., dishwashing detergent) and water. Rinse well using only water. *Contact your local Covana dealer Please call your Covana dealer for any mechanical, electrical or aesthetic maintenance. 252853 OWNER'S MANUAL REVISION 0...

  • Page 88: Technical Specifications

    LEGEND COVER TECHNICAL SPECIFICATIONS COVER SIDE VIEW 252853 OWNER'S MANUAL REVISION 0...
  • Page 89 LEGEND COVER page- FRAME DIMENSIONS AND FOOT PRINT (CONCRETE PAD RECOMMENDED) FIGURE 112: FRAME DIMENSIONS AND FOOT PRINT 252853 OWNER'S MANUAL REVISION 0...
  • Page 90 LEGEND COVER CONCRETE PAD OPTIONS FIGURE 113: CONCRETE PAD OPTIONS 252853 OWNER'S MANUAL REVISION 0...

  • Page 91: Operation Limitations

    15 A single-pole GFCI (not included) Continuous current draw WARNING Covana does not allow any modifications to the electrical system. Covana reserves the right to void the warranty if any modification is done without its approval. ELECTRICAL SPECIFICATIONS (BATTERY OPERATED MODEL)

  • Page 94: Troubleshooting

    Verify the relative position of the four posts The debris on the cover is too (See Foundation Preparation section). heavy. If all previous attempts failed, contact your local authorized Covana dealer. chain skipped during Verify whether a drive shaft has fallen off and operation.
  • Page 95 If all previous attempts failed, contact your local authorized Covana dealer. The chain is broken. Call your local certified Covana dealer for A spring pin is broken. The cover raises technical support. unevenly. A drive shaft has fallen off.

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