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Our products are backed by a company totally committed to service, integrity, and customer satisfaction. Tri Tool Services has developed a solid reputation as a trusted provider of dependable and cost-effective on-site service solutions including turnkey project management, machining services, and mechanized and manual code welding services using experienced and well-trained machinists and welders.
TABLE OF CONTENTS Tri Tool Inc Warranty Tool Bit Resharpening Policy About the Manual Safety General Description Specifications Maintenance Operation Clamping Pad Sets 28 Full Support Pad Kits Tripper Block Assemblies Tool Bits Tool Blocks Troubleshooting Accessories Illustrated Parts Breakdown 48 Optional Drive Kits - IPBS...
TRI TOOL INC. TRI TOOL INC. Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use. The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment.
Model 604SB thru 612SB Clamshells Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect. It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller.
The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Inc. web site has the most current information.
Model 604SB thru 612SB Clamshells 2. SAFETY PRECAUTIONS 2.1 In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions.
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Before you start operating the equipment, do no-load tests and feed function checks. 2.7 Tool Use Use the right tool and tool bit for the job. Contact Tri Tool to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.
Model 604SB thru 612SB Clamshells 3. GENERAL DESCRIPTION The Model 600SB Low-Profile Clamshells are a split-frame pipe lathe designed for severing and beveling in-line pipe with minimal radial and axial clearance. Use the Low Profile or Extended Tool Blocks to configure the Model 600SB to perform the following operations: •...
TRI TOOL INC. 4. SPECIFICATIONS 3 POSITION TOOL BLOCKS RANGES AND RADIAL CLEARANCE OVER THE PIPE Clearance Clearance Clearance Pipe Low Profile Extended 3 Position Model No. Actual Diameter Size Tool Blocks Tool Blocks Tool Blocks (P/N 08-0037) (P/N 08-0040) (P/N 08-0214) 2"...
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Model 604SB thru 612SB Clamshells 600SB MOTOR SELECTION AIR MOTOR ASSEMBLY MODEL 1.5 HP(P/N 57-0072) 2.25 HP (P/N 57-0162) 3.0 HP(P/N 57-0163) 604SB Standard Duty Heavy Duty 606SB Standard Duty Heavy Duty 608SB Light Duty Standard Duty Heavy Duty 610SB...
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TRI TOOL INC. Model " A " Dia. " B " Dia. Air Motor " C " Dia. Machine ID Machine OD Configuration 3.00" (76.2mm) Standard Duty 604SB 4.75" (120.7mm) 9.00" (228.6mm) 4.25" (108.0mm) Heavy Duty 3.00" (76.2mm) Standard Duty 606SB 6.87"...
Model 604SB thru 612SB Clamshells 5. MAINTENANCE CAUTION: The Motor warranty is void if damage occurs from contaminated air supply or contaminated hydraulic fluid. CAUTION Before Use Clean all components. Coat the clean components with a light coat of oil. Use a clean, non-detergent oil, preferable SAE 10 (90 SSU or lighter).
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TRI TOOL INC. Recommended Maintenance Daily • Wipe the unit down and spray with rust preventative in severe humidity conditions. • Inspect the unit for loose screws, missing screws, damage, and such. After 20 hours of operation • Check adjustment of the Main Bearing pre-load.
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Model 604SB thru 612SB Clamshells Relax Bearing Adjustment Set Screws (all circled) and resnug them so that all of the Bearing Adjustment Set Screws are evenly loaded against the Bearing. Connect the air supply and apply power to the Clamshell so that it is running at full speed.
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TRI TOOL INC. 608SB 610SB J 19 612SB Figure: 4. Locations of the Bearing Adjustment Screws part 2 92-1197 Rev. 200519...
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Check the Housing cavity for chips, dirt and/or corrosion. To reassemble, wipe the Bearing surfaces and clean the Housing cavity. Regrease the Gear using a lubricant approved by Tri Tool Inc. Place the Headstock carefully back into the Housing. Bolt the Front Thrust Plates back into place.
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Inspect both Drive and Main Gears for chips or burrs and clean as required. Coat the teeth of the Drive Gear and the Main Gear with grease approved by Tri Tool Inc. (See Lubricant Recommendations). Tool Block Maintenance Clean the Slide Rails, the Feed Nut, the Sprocket Assy and the Feed Screw.
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Model 604SB thru 612SB Clamshells Tool Holder Adjustment Loosen the Hold-down Screws on the Adjustable Slide Rail. Run the Tool Holder to the most outward position. Use the Adjustment Set Screws, to apply a light force to the side of the Adjustable Slide Rail until it is in positive contact with the Tool Holder.
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TRI TOOL INC. Tripper Block Assembly Lubrication and Tripper Shaft Adjustment Back off the Ball Plunger Set Screw until it disengages from the Tripper Shaft Assembly. Remove the Shoulder Bolt, and then remove the Tripper Lever. Remove the Tripper Shaft Assembly from the block, and then degrease and clean all parts.
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The Air Motor requires a Class 2 lubricant, viscosity of 100 to 200 SSU at 100° F (38° C) minimum aniline point of 200° F (93° C). • Tri Tool Inc. – Air Tool Lubricant (P/N 68-0022) • AMOCO – American Industrial Oil no. 32 •...
TRI TOOL INC. 6. OPERATION Read the operating instructions before operating the Model 600SB Low Profile Clamshell. Refer to Configure the Clamshell (later in this section) to configure the machine. Do not install the Tool Bits until the Clamshell is installed on the pipe.
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Visually check the center and squareness. The Adjustable Pads tend to square the Clamshell to the pipe. If additional precision in squaring is required, consult Tri Tool Inc. about alternate methods of squaring. Fine center the Clamshell as you would a 4-jaw check.
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TRI TOOL INC. Take measurements from the pipe OD to the Housing ID or use a dial indicator to sweep around the pipe’s outside diameter. Adjust the Clamping Pads so that the measurements at opposing Clamping Pads are the same.
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Model 604SB thru 612SB Clamshells Run the Headstock slowly with the Feed Pin in to insure that the Sprocket is set right. (Do not run at full speed during the first revolution.) CAUTION: Ensure that the Feed Pin is aligned correctly or the Feed Pin may break.
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If you use the Fixed Clamping Pad Set, install the Clamping Pad Set so that the pipe lays on the fixed Pads or vice versa. Locate Fixed Pads 90 from each other for 604SB through 610SB and 110 the 612SB. Select the proper tipper block assembly for the correct tool module/position.
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Tool Bit Setup CAUTION: Use of dull or improperly designed Tool Bits or Tool Bits not manufactured by Tri Tool Inc. may result in poor performance and may constitute abuse of this machine and therefore void the Tri Tool Inc. factory warranty.
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TRI TOOL INC. When the Tool Bits are within about .040” (1.0mm) of severing the pipe, disengage the Feed Pin and let the Headstock rotate 2 to 3 times to clear the chip. Retract the Tool Holder which holds the Bevel Tool Bit, be sure that the Feed Sprocket is aligned properly.
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Model 604SB thru 612SB Clamshells Cutting Speeds The Chart shows RPM required for the specified Tool Bit surface cutting speed. Cutting Speeds (Approximately) Pipe Size True Diameter RPM for RPM for RPM for 200 in/min 250 in/min 300 in/min (508 cm/min)
Model 604SB thru 612SB Clamshells 8. FULL SUPPORT PAD KITS Fixed Bar Adjustable Bar 604/606SB 608/610SB Item #4 Machine Item #1 Item #2 Item #3 Alt. Fixed Pad Adjust. Alt. Fixed Adjust. Size Pipe OD Pad Set Assy Fixed Bar...
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TRI TOOL INC. Mounting Instructions for Full Support Pad Kits Remove all (4) Fixed and Adjustable Bar Assemblies to allow for mounting the Fixed and Adjustable Full Support Pads. Mount the (2) Fixed Full Support Pad Assemblies by fastening the 1/2-13 cap screw to the spacer block through the clamshell housing.
Model 604SB thru 612SB Clamshells 9. TRIPPER BLOCK ASSEMBLIES WARNING: Ensure that you are using the correct tripper block assembly to decrease the risk of serious personal injury and equipment damage. WARNING Tool Block Assemblies 47-2378 47-2385 TRIPPER BLOCK ASSEMBLIES...
TRI TOOL INC. 10. TOOL BITS Sever and Double Bevel Tool Bit Sets Sever and Double Bevel Tool Bit Sets leave a bevel on both pieces of pipe or tube which has been severed. PIPE SEVER TOOL BIT DOUBLE (LEADING)
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Model 604SB thru 612SB Clamshells Left Hand Sever and Bevel Tool Bit Sets The Left Hand Sever and Bevel Tool Bit Sets bevel the end of the pipe or tube which is cut from the pipe or tube on which the Clamshell is mounted.
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TRI TOOL INC. Right Hand Sever and Bevel Tool Bit Sets Right Hand Sever and Bevel Tool Bit Sets bevel the end of the pipe or tube on which the Clamshell is mounted PIPE SEVER BEVEL TOOL BIT TOOL BIT...
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Model 604SB thru 612SB Clamshells Left Hand Sever Tool Bit Sets The Left Hand Sever Tool Bit Sets sever the pipe or tube away from the clamshell relative to the Tool Holder. PIPE LEFT HAND SEVER LEFT HAND TOOL BIT...
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TRI TOOL INC. Right Hand Sever Tool Bit Sets The Right Hand Sever Tool Bit Set severs the pipe or tube close to the clamshell relative to the Tool Holder. PIPE RIGHT HAND SEVER TOOL BIT RIGHT HAND (LEADING) SEVER...
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Model 604SB thru 612SB Clamshells Special Tool Bit Sets A Socket Weld Removal Bit removes the weld from a weld type socket joint. TOOL BIT SOCKET WELD Socket Weld Removal Tool Bits Socket Weld Pipe or Tube Tool Bit Range...
Model 604SB thru 612SB Clamshells 12. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or over-extended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
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TRI TOOL INC. Problem: Tool Bit Chatters The tool bit is loose or over-extended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
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Model 604SB thru 612SB Clamshells Problem: The Clamshell is slipping on the pipe or tube. (Fixed Pads) The Clamping Pads are not in full contact with the pipe or tube. The clamping pressure is too light. Scale and/or other foreign material is present on the pipe or tube.
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TRI TOOL INC. Problem: The Air Motor will not start The air supply is shut off. The Air Motor will not run free. The Air Motor needs lubrication. Add lubrication and do not run the Air Motor for a few minutes.
Model 604SB thru 612SB Clamshells 13. ACCESSORIES The following accessories for the Model 600SB Clamshells are available from Tri Tool Inc. • Portable Air Filter (P/N 75-0115) A Filter/Regulator/Lubricator (FRL) is required to protect the warranty on all Tri Tool INC air driven tools.
TRI TOOL INC. 14. ILLUSTRATED PARTS BREAKDOWN MODEL 600SB CLAMSHELL SUB-ASSEMBLY 92-1197 Rev. 200519...
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Model 604SB thru 612SB Clamshells Parts List, Model 604SB Clamshell Sub-Assembly (P/N 02-2252) Item Part Description 19-0201 HOUSING ASSY, DRIVE, 604/612SB 19-0194 HOUSING, MAIN, 604SB 1 SET 24-0366 PLATE, BRG, BACKING 24-0346 PLATE, THRUST, 604SB 1 SET BAR ASSY, ADJUSTABLE...
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TRI TOOL INC. Parts List, Model 606SB Clamshell Sub-Assembly (P/N 02-2253) Item Part Description 19-0201 HOUSING ASSY, DRIVE, 604/612SB 19-0204 HOUSING, MAIN, 606SB 1 SET 24-0366 PLATE, BRG, BACKING 24-0365 PLATE, THRUST, 606SB 1 SET BAR ASSY, ADJUSTABLE REFER TO CLAMPING PADS FOR OPTIONS...
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Model 604SB thru 612SB Clamshells Parts List, Model 608SB Clamshell Sub-Assembly (P/N 02-2254) Item Part Description 19-0201 HOUSING ASSY, DRIVE, 604/612SB 19-0222 HOUSING, MAIN, 608SB 1 SET 24-0382 PLATE, BRG, BACKING 24-0385 PLATE, THRUST, 608SB 1 SET BAR ASSY, ADJUSTABLE...
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TRI TOOL INC. Parts List, Model 610SB Clamshell Sub-Assembly (P/N 02-2255) Item Part Description 19-0201 HOUSING ASSY, DRIVE, 604/612SB 19-0221 HOUSING, MAIN, 610SB 1 SET 24-0382 PLATE, BRG, BACKING 24-0383 PLATE, THRUST, 610SB 1 SET BAR ASSY, ADJUSTABLE REFER TO CLAMPING PADS FOR OPTIONS...
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Model 604SB thru 612SB Clamshells Parts List, Model 612SB Clamshell Sub-Assembly (P/N 02-2256) Item Part Description 19-0201 HOUSING ASSY, DRIVE, 604/612SB 19-0198 HOUSING, MAIN, 612SB 1 SET 24-0382 PLATE, BRG, BACKING 24-0361 PLATE, THRUST, 612SB 1 SET BAR ASSY, ADJUSTABLE...
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TRI TOOL INC. HOUSING ASSY, DRIVE (P/N 19-0201) Parts List, Housing Assembly, Drive (P/N 19-0201) Item Part Description 19-0200 HOUSING 20-0195 SHAFT 29-0064 BEARING, BALL 29-0065 BEARING, BALL 30-0011 RING, RETAINING 30-0369 RING, RETAINING 31-0037 33-0287 SCREW, BUTTON, 1/4-20 X 3/4...
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Model 604SB thru 612SB Clamshells MOTOR ASSY, AIR, 1.5 HP (P/N 57-0072) Parts List, Motor Assembly, Air, 1.5 HP (P/N 57-0072) Item Part Description 33-0518 SCREW, SET, 5/16-18 X 3/4, CUP PT 33-0965 SCREW, SHOULDER, 1/2 X 1 47-0227 BRACKET, TORQUE RESTRAINT...
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TRI TOOL INC. MOTOR ASSY, AIR, 2.25 HP (P/N 57-0162) Parts List, Motor Assembly, Air, 2.25 HP (P/N 57-0162) Item Part Description 33-1451 SCREW, SHOULDER, 1/2 DIA X 5/8 47-0657 BRKT ASSY, TRQ RESTRAINT, SMALL 32-0257 PIN, DOWEL, 5/16 X 7/8...
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Model 604SB thru 612SB Clamshells MOTOR ASSY, AIR, 3.0 HP (P/N 57-0163) Parts List, Motor Assembly, Air, 3.0 HP (P/N 57-0163) Item Part Description 33-1451 SCREW, SHOULDER, 1/2 DIA X 5/8 47-0657 BRKT ASSY, TRQ RESTRAINT, SMALL 32-0257 PIN, DOWEL, 5/16 X 7/8...
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TRI TOOL INC. TOOL BLOCK, LOW PROFILE (P/N 08-0037) Parts List, Tool Block, Low Profile (P/N 08-0037) Item Part Description 33-0042 SCREW,CAP,1/4-20 X 1 33-0279 SCREW,BUTTON,10-24 X 1/2 33-0649 SCREW,SET,3/8-24 X 3/8 CUP PT 33-0653 SCREW,SET,3/8-24 X 3/4 CUP PT...
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Model 604SB thru 612SB Clamshells TOOL BLOCK, EXTENDED (P/N 08-0040) Parts List, Tool Block, Extended (P/N 08-0040) Item Part Description 33-0042 SCREW,CAP,1/4-20 X 1 33-0279 SCREW,BUTTON,10-24 X 1/2 33-0649 SCREW,SET,3/8-24 X 3/8 CUP PT 33-0653 SCREW,SET,3/8-24 X 3/4 CUP PT...
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TRI TOOL INC. TOOL BLOCK, 3 POSITION (P/N 08-0214) Parts List, Tool Block, 3 Position (P/N 08-0214) Item Part Description 33-0042 SCREW,CAP,1/4-20 X 1 33-0279 SCREW,BUTTON,10-24 X 1/2 33-0649 SCREW,SET,3/8-24 X 3/8 CUP PT 33-0653 SCREW,SET,3/8-24 X 3/4 CUP PT...
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Model 604SB thru 612SB Clamshells BLOCK ASSEMBLY, TRIPPER (P/N 47-2378) Parts List, Block Assembly, Tripper (P/N 47-2378) Item Part Description 14-0138 SHAFT ASSY,TRIPPER,SB 24-3901 GUARD,TRIPPER,SB 30-0125 PLUNGER,BALL,1/4-20 X 17/32 30-5686 LABEL,HAND CRUSH/TRIANGLE 33-0278 SCREW,BUTTON,10-24 X 3/8 33-0952 SCREW,SHOULDER,3/8 X 1...
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TRI TOOL INC. BLOCK ASSEMBLY, TRIPPER (P/N 47-2385) Parts List, Block Assembly, Tripper (P/N 47-2385) Item Part Description 14-0138 SHAFT ASSY,TRIPPER,SB 24-3901 GUARD,TRIPPER,SB 30-0125 PLUNGER,BALL,1/4-20 X 17/32 30-5686 LABEL,HAND CRUSH/TRIANGLE 33-0278 SCREW,BUTTON,10-24 X 3/8 33-0291 SCREW,BUTTON,5/16-18 X 1/2 33-1303 SCREW,SHOULDER,1/4 X 1...
Inconel and some other high-temperature alloys may require special procedures as a function of wall thickness and type of end preparation. Contract the engineering department at Tri Tool Inc. for more information. 92-1197 Rev. 200519...
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TRI TOOL INC. DRIVE KIT, ELECTRIC (P/N 05-0123) Parts List, Drive Kit, Electric (P/N 05-0123) Item Part Description 04-0129 DRIVE ASSY,ELECTRIC,110V 27-1128 ADAPTOR, DRIVE 33-0020 SCREW, CAP, #8-32 X 1/2 46-0115 SLEEVE, MOUNTING 58-0203 MOTOR, ELECTRIC 47-0381 BRACKET ASSY,TORQUE 32-0029...
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Model 604SB thru 612SB Clamshells HD, ELECTRIC DRIVE KIT 115V & 230V MOTOR SPECIFICATIONS Dual Range, Variable Speed Voltage Input 115 VAC, 40-60 Hz, 2300 Watt rated supply 230 VAC, 40-60 Hz, 2300 Watt rated supply Power requirements 20 amp...
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TRI TOOL INC. Unitec Motor* Summary - Maximum Wall Thickness for Continuous Duty *Applies to Unitec Model EBH 32/2.2 110VAC & 220VAC (58-0165 & 58-0189 base part numbers) Pipe 604SB 606SB 608SB 610SB 612SB Size 2" 0.84 inch 3" SCH 160 (.438") 4"...
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Model 604SB thru 612SB Clamshells 05-0434 115V 05-0414 230V Parts List, HD Electric Drive Kit 115V (P/N 05-0434) Item Part Description 58-0167 MOTOR ASSY, ELECTRIC DRIVE, 115V 27-0826 ADAPTOR, DRIVE 30-3143 1/2” SQUARE DRIVE 33-0055 SCREW, CAP, 5/16-18 X 7/8...
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TRI TOOL INC. Parts List, HD Electric Drive Kit 230V (P/N 05-0414) Item Part Description 58-0174 MOTOR ASSY, ELECTRIC DRIVE, 230V 27-0826 ADAPTOR, DRIVE 30-3143 1/2” SQUARE DRIVE 33-0055 SCREW, CAP, 5/16-18 X 7/8 33-0057 SCREW, CAP, 5/16-18 X 1 1/4...
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Model 604SB thru 612SB Clamshells HYDRAULIC DRIVE MOTOR KIT (P/N 05-0358) SPECIFICATIONS Weight: 32 lbs. (14.5 kg) Power Requirements: 20 gpm at 1200 psi (1.3 L/s at 82.8 bar) 92-1197 Rev. 200519...
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TRI TOOL INC. Parts List, Hydraulic Drive Motor Kit (P/N 05-0358) Item Part Description 27-0237 ADAPT,DRIVE 27-0610 ADAPTOR,MOTOR,HYD 32-0090 PIN,SHEAR,1/4 DIA X 1.41 33-0106 SCREW,CAP,1/2-13 X 1-1/4 33-0965 SCREW,SHOULDER,1/2 X 1 54-0002 ADAPTER,7/8 O-RING TO 1/2-37D 54-0333 COUPLER,QD,HYD,DRIPLESS,FEMALE 54-0334 NIPPLE,QD,HYD,DRIPLESS,MALE 55-0156 HOSE ASSY,HYD;...
Model 604SB thru 612SB Clamshells 16. SPARE PARTS Recommended Spares for the Model 600SB Clamshell Item Part Description 14-0138 SHAFT ASSY 32-0126 PIN, SHEAR, FEED SPROCKET 33-0279 SCREW, BUTTON, 10-24 X 1/2 33-0500 SCREW, SET, 1/4-20 X 5/16, CUP PT...
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