TRI tool BEVELMASTER 204B Operation Manual
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TRI tool BEVELMASTER 204B Operation Manual

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Summary of Contents for TRI tool BEVELMASTER 204B

  • Page 1 Operation Manual...
  • Page 2 Our products are backed by a company totally committed to service, integrity, and customer satisfaction. Tri Tool Services has developed a solid reputation as a trusted provider of dependable and cost-effective on-site service solutions including turnkey project management, machining services, and mechanized and manual code welding services using experienced and well-trained machinists and welders.

  • Page 3: Table Of Contents

    Model 204B BEVELMASTER™ TABLE OF CONTENTS Tri Tool Inc Warranty Tool Bit Resharpening Policy About the Manual Safety General Description Specifications Maintenance Operation Cutting Speeds and Feeds Jaw Blocks and Ramp Sets Tool Bits Troubleshooting Accessories Illustrated Parts Breakdown 92-0699 Rev. 060412...

  • Page 4: Tri Tool Inc Warranty

    TRI TOOL INC. TRI TOOL INC. Warranty All products manufactured by Tri Tool Inc. are warranted to be free from defects in materials and workmanship under normal use. Effective October 12, 2018, the period of this warranty shall be three years from the date of shipment for all products, except for welding and custom equipment which shall be one year from the date of shipment.

  • Page 5: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Inc. web site has the most current information.

  • Page 6: Safety

    TRI TOOL INC. 2. SAFETY PRECAUTIONS 2.1 In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the dead-man switch on the power unit. Locking down, obstructing, or in any way defeating the dead-man switch on the power drive unit may result in serious injury.
  • Page 7 Before you start operating the equipment, do no-load tests and feed function checks. 2.7 Tool Use Use the right tool and tool bit for the job. Contact Tri Tool to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.

  • Page 8: General Description

    TRI TOOL INC. 3. GENERAL DESCRIPTION The Model 204B BEVELMASTER™ is a Pipe Beveler designed for facing, beveling and/or counterboring the ends of pipe or tubing in preparation for welding. These machining operations may be performed either simultaneously or separately.

  • Page 9: Specifications

    Model 204B BEVELMASTER™ 4. SPECIFICATIONS MODEL 204B BEVELMASTER™ with an AIR MOTOR Weight 18 lbs (8.1 kg) Power Requirements 55 cfm at 90 psi (26 L/s at 621 kPn) 16.42" (417.1 mm) 4.00" 8.97" (101.6 mm) (227.8 mm) 7.18" (182.4 mm) Mandrel Cutting Head (Travel 1.5"...
  • Page 10 Mild steels, Chrome steels (Rc 35 max), stainless steel, copper-nickel alloys and aluminum without limitations except size and wall thickness as specified in paragraph #2. Inconel and other high temperature alloys may require special procedures as a function of wall thickness and type of end preparation. Contact Tri Tool’s Engineering Department for details. CLEARANCE AND DIMENSIONS Rotating Head DIA.
  • Page 11 Model 204B BEVELMASTER™ DRIVE SYSTEM Final Drive Gear Driven Pneumatic Motor Free speed 325 rpm Max. H.P. speed 162 rpm POWER SUPPLY Pneumatic motor requires 55 cfm (26 L/s) air supply at 90 psi (621 kPa) for maximum horsepower delivery. Note: Air Supply must have a filter/regulator/lubricator (FRL) system to protect the warranty on the air motor.
  • Page 12 TRI TOOL INC. MODEL 204B BEVELMASTER™ with an ELECTRIC MOTOR Weight 18 lbs (8.1 kg) Power Requirements 115 VAC, 28 to 60 Hz 5.25 amp 16.57" (420.88 mm) 4.00" 8.79" (101.60 mm) (223.27 mm) 7.03" (178.56 mm) Mandrel In-line Feed 20.25" (514.35 mm) Cutting Head (Travel 1.5"...
  • Page 13 Model 204B BEVELMASTER™ PIPE CUTTING CAPACITIES Basic Pipe Sizes 1” Pipe Schedule 40 (Small Mandrel required to mount in 1” schedule 80 and above.) 1 1/4” through 2 1/2” Pipe Up to Schedule 80 3” through 4” Pipe Up to Schedule 40 * Some Schedules may require optional equipment.
  • Page 14 Mild steels, chrome steels, (Rc 35 max), stainless steel, copper-nickel alloys and aluminum without limitations except size and wall thickness as specified in the above paragraphs. Inconel and some other high temperature alloys may require special procedures as a function of wall thickness and type of end preparations. Contact Tri Tool’s Engineering Department for details. CLEARANCE AND DIMENSIONS Rotating Head DIA.
  • Page 15 Model 204B BEVELMASTER™ POWER SUPPLY 115 VAC, 5.25 Amps, 28 to 60 Hz. CUTTING HEAD SPEEDS Max. Cutting Head Speed Low Range 84 rpm High Range 156 rpm Cutting Head Speed @ Max. H.P. Low Range 56 rpm High Range 105 rpm Functional Speed Range 20 to 100 rpm...

  • Page 16: Maintenance

    TRI TOOL INC. 5. MAINTENANCE All components should be cleaned and coated with a light film of oil prior to use. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter or oil as specified for the air motor. Air supply for the Model 204B BEVELMASTER™ with an Air Motor requires an adequate filter/regulator/lubricator (FRL) to be used. A maximum of 90 psi (621 kPa) line pressure is recommended.
  • Page 17 The air motor requires a Class 2 lubricant, viscosity of 100 to 200 SSU at 100 ° F (38° C) minimum aniline point of 200° F (93° C). TRI TOOL Inc. – Air Tool Lubricant (P/N 68-0022) • AMOCO – American Industrial Oil No. 32 • Atlantic Richfield – Duro Oil S 150 • Chevron –...

  • Page 18: Operation

    TRI TOOL INC. 6. OPERATION Read the operating instructions carefully before attempting to operate the Model 204B BEVELMASTER™ Use eye protection at all times when operating the Model 204B BEVELMASTER™ INSTALLATION Select the recommended jaw blocks for the pipe size to be machined.
  • Page 19 Model 204B BEVELMASTER™ Final Prep Draw Nut Jaw Block Location and/or Pipe Ramp Mandrel Assembly NOTE: In order to avoid cutting the ramps and/or jaw blocks during the machining operation, the mandrel must be installed beyond the final preparation location. Tighten the draw nut to force the jaw blocks out to the inside diameter of the pipe or tube.
  • Page 20 TRI TOOL INC. WARNING: Use of dull or improperly designed tool bits or tool bits not manufactured by Tri Tool Inc. may result in poor performance and may constitute abuse of the machine and therefore voids the Tri Tool Inc. factory warranty.
  • Page 21 Model 204B BEVELMASTER™ MACHINING SEQUENCE Tool Bit Cutting Edge Set Screws Rotation Depress the air motor trigger. Adjust the cutting speed by rotating the flow valve at the air connection. Rotate the feed handle clockwise to bring the tool bit(s) and pipe closer together. WARNING: Do not override the dead-man switch on this unit. Locking down, obstructing, or in any way defeating the dead-man switch on this unit may result in serious injury.
  • Page 22 TRI TOOL INC. When the pipe end is not square to the pipe axis, the Tool Bit will contact only a small segment of the pipe during each revolution. To avoid tool bit damage, the feed rate should be very slow until the tool bit(s) is in contact with the pipe continually during at least one full revolution.

  • Page 23: Cutting Speeds And Feeds

    Model 204B BEVELMASTER™ 7. CUTTING SPEEDS AND FEEDS Use 200 surface inches per minute (5080 surface millimeters per minute) for: Stainless steels in general when no coolant is allowed, all heavy-wall tube and some chrome/molybdenum steels. Use 250 surface inches per minute (6350 surface millimeters per minute) for: Mild steels and some thin-wall stainless steels when coolants are permitted and applied.

  • Page 24: Jaw Blocks And Ramp Sets

    TRI TOOL INC. 8. JAW BLOCKS AND RAMP SETS STEEL JAW BLOCKS AND RAMPS Ramp Block Mandrel Assembly Used with Mandrel Assembly (P/N 06-0419) 92-0699 Rev. 060412...
  • Page 25 Model 204B BEVELMASTER™ STEEL JAW BLOCK AND RAMP PROFILES - STANDARD MANDREL Mounting ID Ramp and Block Combination 1.250" to 1.630" (31.8 mm to 41.4 mm) 1.560" to 2.000" (39.6 mm to 50.8 mm) 1.930" to 2.390" (49.0 mm to 60.7 mm) 2.320" to 2.780" (58.9 mm to 70.6 mm) 2.710" to 3.160"...
  • Page 26 TRI TOOL INC. STEEL JAW BLOCK AND RAMP PROFILES - STANDARD MANDREL Mounting ID Ramp and Block Combination 3.480" to 3.940" (88.4 mm to 100.1 mm) 3.870" to 4.330" (98.3 mm to 110.0 mm) 92-0699 Rev. 060412...
  • Page 27 Model 204B BEVELMASTER™ BUTT PLATE, SPRING AND RAMP Butt Plate Mandrel Sleeve Ramp Mandrel Assembly Spring Used with Mandrel Assembly (P/N 06-0413) BUTT PLATE, SPRING AND RAMP Ramp Mandrel Assembly Spring Used with Mandrel Assembly (P/N 06-0414) 92-0699 Rev. 060412...

  • Page 28: Tool Bits

    TRI TOOL INC. 9. TOOL BITS TOOL BIT, 37.5° BEVELING Pipe Cutting Head Cutting Edge Tool But, Beveling Pipe 37.5° Max. Beveling Range Wall Tube Tool Bit Thickness Material 1 1/4” ID thru 3” pipe .531” (13.5 mm) Durabit 7 (31.8 mm ID thru 88.9 mm OD)
  • Page 29 Model 204B BEVELMASTER™ TOOL BIT, BEVELING AND FACING Facing Tool Bit Pipe Cutting Head Cutting Edge Tool Bit, Beveling 92-0699 Rev. 060412...
  • Page 30 TRI TOOL INC. TOOL BIT, FACING (LAND) Pipe Cutting Head Cutting Edge Tool Bit, Facing (Land) 92-0699 Rev. 060412...
  • Page 31 Model 204B BEVELMASTER™ TOOL BIT, ID CHAMFER Cutting Head Pipe Cutting Edge Tool Bit, ID Chamfer 92-0699 Rev. 060412...

  • Page 32: Troubleshooting

    TRI TOOL INC. 10. TROUBLESHOOTING Problem: The Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.

  • Page 33: Accessories

    7. Flange Facer Kit (P/N 05-0292) Pointer Kit, Elbow Mandrel 204B (P/N 05-0316) 9. Indicator Kit, Dial (P/N 05-0317) 10. Adjustable Pin Kit, Elbow Mandrel (P/N 05-0355) A portable Air Caddy (FRL) is required to protect the warranty on all Tri Tool Inc. air driven tools. 92-0699 Rev. 060412...

  • Page 34: Illustrated Parts Breakdown

    TRI TOOL INC. 12. ILLUSTRATED PARTS BREAKDOWN MODEL 204B BEVELMASTER™ SUB-ASSEMBLY (P/N 02-2222) 92-0699 Rev. 060412...
  • Page 35 Model 204B BEVELMASTER™ MODEL 204B BEVELMASTER™ SUB-ASSEMBLY (P/N 02-2222) Con't 92-0699 Rev. 060412...
  • Page 36 TRI TOOL INC. Parts List, Model 204B BEVELMASTER™ Sub-Assembly (P/N 02-2222) Item Part Description 19-0764 HOUSING, MAIN 2. 19-0729 HOUSING, FEED 20-1025 SHAFT, MAIN 4. 27-0513 ADAPTER, FEED 28-0248 O-RING 29-0005 BEARING, BALL 7. 29-0326 BEARING, BALL 8. 29-0327 BEARING, BALL 29-0328 BEARING, TAPER, CONE...
  • Page 37 Model 204B BEVELMASTER™ Parts List, Model 204B BEVELMASTER™ Sub-Assembly (P/N 02-2222) Item Part Description 41-0136 HANDLE ASSEMBLY 27. 39-0754 GEAR, BEVEL, PINION 28. 39-0755 GEAR, BEVEL 29. 40-0227 SPRING, WAVE 45-0248 BUSHING, FEED ADAPTER 31. 54-0375 FITTING, GREASE NOT SHOWN 05-1327 WRENCH KIT, 204B 36-0004 WRENCH, L, 7/64" HEX 36-0006 WRENCH, L, 9/64"...
  • Page 38 TRI TOOL INC. MOTOR ASSEMBLY, AIR (P/N 57-0224) Parts List, Motor Assembly, Air (P/N 57-0224) Item Part Description 53-0046 VALVE, FLOW CONTROL 54-0126 COUPLING, MALE QD 54-0201 CAP, YELLOW 4. 57-0223 MOTOR, INLINE AIR 92-0699 Rev. 060412...
  • Page 39 Model 204B BEVELMASTER™ ELECTRIC MOTOR ASSEMBLY, 220V, 110V Parts List, Electric Motor Assembly, 220V Item Part Description 58-0133 MOTOR ASSEMBLY, 220V 58-0039 MOTOR, MOD, ELECTRIC, 220V 2. 27-0357 ADAPTER, MOTOR 39-0568 GEAR, DRIVE 29-0182 BEARING, BALL, 1/2" X 1 1/8" X 3/8" 91-0545 GEAR ASSEMBLY 33-0039...
  • Page 40 TRI TOOL INC. Parts List, Electric Motor Assembly, 110V Item Part Description 58-0147 MOTOR ASSEMBLY, 110V 58-0038 MOTOR, MOD, ELECTRIC, 110V 2. 27-0357 ADAPTER, MOTOR 39-0568 GEAR, DRIVE 29-0182 BEARING, BALL, 1/2” X 1 1/8” X 3/8” 91-0545 GEAR ASSEMBLY 33-0039 SCREW, CAP, 1/4-20 X 5/8”...
  • Page 41 Model 204B BEVELMASTER™ CUTTING HEAD KIT, 4" DIA (P/N 03-0049) Parts List, Cutting Head Kit, 4" DIA (P/N 03-0049) Item Part Description 21-0475 HEAD, 4.0" DIA 28-0249 SEAL, OIL 3. 33-0057 SCREW, CAP, 5/16-18 X 1 1/4" 33-0514 SCREW, SET, 5/16-18 X 3/8", CUP PT 5. 33-0517 SCREW, SET, 5/16-18 X 5/8", CUP PT 33-0518 SCREW, SET, 5/16-18 X 3/4", CUP PT...
  • Page 42 TRI TOOL INC. MANDREL ASSEMBLY (P/N 06-0413) Parts List, Mandrel Assembly (P/N 06-0413) Item Part Description 13-0429 MANDREL 23-0298 ROD, DRAW 24-1463 PLATE, BUTT #1 24-1464 PLATE, BUTT #2 4. 33-0477 SCREW, SET, #8-32 X 3/16", CUP PT 33-0478 SCREW, SET, #8-32 X 1/4", CUP PT 35-0523 NUT, DRAW ROD, 3/8-16 40-0130...
  • Page 43 Model 204B BEVELMASTER™ MANDREL ASSEMBLY (P/N 06-0414) Parts List, Mandrel Assembly (P/N 06-0414) Item Part Description 13-0426 MANDREL 2. 23-0297 ROD, DRAW 24-1462 PLATE, BUTT 33-0489 SCREW, SET, #10-24 X 5/16", CUP PT 35-0523 NUT, DRAW ROD, 3/8-16 40-0108 SPRING, EXTENSION 7.
  • Page 44 TRI TOOL INC. MANDREL ASSEMBLY (P/N 06-0419) Parts List, Mandrel Assembly (P/N 06-0419) Item Part Description 08-XXXX BLOCK, JAW (Ref. the ‘Jaw Blocks’ section.) 13-0424 MANDREL 23-0295 ROD, DRAW 24-1384 PLATE, BUTT 33-0490 SCREW, SET, #10-24 X 3/8", CUP PT...
  • Page 46 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 (916) 288-6100 • (800) 345-5015 www.tritool.com ©Copyright Tri Tool Inc. All rights reserved.

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