TRI tool STS2 Operation Manual
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TRI tool STS2 Operation Manual

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Summary of Contents for TRI tool STS2

  • Page 1 Operation Manual...
  • Page 2 ABOUT TRI TOOL TECHNOLOGIES At Tri Tool, we are committed to your success through relentless innovation and powerful partnership. We insist on developing tools and equipment that exceed your expectations of performance, precision, safety, and durability. As a full-service engineering firm, we are here to support you every step of the way.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TRI TOOL INC. WARRANTY TOOL BIT RESHARPENING POLICY ABOUT THE MANUAL SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION CUTTING SPEEDS AND FEEDS SADDLE SETS TOOL BITS TROUBLESHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN...

  • Page 4: Tri Tool Inc. Warranty

    TRI TOOL INC. TRI TOOL Inc. Warranty LIMITED WARRANTY: All products manufactured by Seller are warranted to be free from defects in materials and workmanship under normal use. The period of this warranty shall be three years from the date of shipment for all products, except for welding and Non- Standard Products which shall be one year from the date of shipment.

  • Page 5: Tool Bit Resharpening Policy

    Model 300STS Tube Squaring Machine Buyer’s notice of a defective Goods must identify the specific Goods affected, and the nature of the defect. It is required when returning the defective Goods, that it is suitably packed, fully insured, and transportation and insurance prepaid in accordance with instructions issued by Seller.

  • Page 6: About The Manual

    The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The TRI TOOL Inc. web site has the most current information.
  • Page 7 Appropriate PPE and tools required when working on this equipment. SHOCK HAZARD READ MANUAL: Read manual before use, refer to manual for TRI TOOL Inc. machine being used. READ MANUAL DISCONNECT FROM POWER: Disconnect main plug from electrical outlet before performing all maintenance.

  • Page 8: Safety Precautions

    TRI TOOL INC. 2. SAFETY PRECAUTIONS In General Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate. Operate this tool only in accordance with specific operating instructions. WARNING: Do not override the dead-man switch on the power unit. Locking down, obstructing, or in any way defeating the dead-man switch on the power drive unit may result in serious injury.
  • Page 9 Before you start operating the equipment, do no-load tests and feed function checks. Tool Use Use the right tool and tool bit for the job. Contact TRI TOOL Inc. to help with your application. Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.

  • Page 10: General Description

    TRI TOOL INC. 3. GENERAL DESCRIPTION The 300STS (Small Tube System) Tube Squaring Tool is designed specifically to prepare tubes for autogenous welding. The 300STS uses an OD saddle clamping system for holding and rounding the tube. It accepts its torque through the saddle clamping system.
  • Page 11 Model 300STS Tube Squaring Machine DESIGNATIONS FOR THE MODEL 300STS Model No. Description 300STS-1 B 01-2534 Electric Motor, Battery Powered, 18V (120V charger) 300STS-1 B 01-2535 Electric Motor, Battery Powered, 18V (220V charger) 300STS-1 E120 01-2536 120VAC Electric Motor (Metabo) 300STS-1 E220 01-2537 220VAC Electric Motor (Metabo)

  • Page 12: Specifications

    TRI TOOL INC. 4. SPECIFICATIONS MODEL 300STS with Motor POWER REQUIREMENTS Model 300STS 120 120 VAC +/- 10%, 50 - 60 Hz Model 300STS 220 220 VAC +/- 10%, 50 - 60 Hz WEIGHTS Base Machine, 300STS-1 3.1 lbs. (1.4 Kg) Base Machine, 300STS-2 6.1 lbs.
  • Page 13 Model 300STS Tube Squaring Machine 4.7in Feed Collar 119mm 3.1in .20" (5.0mm) 79mm Travel Saddle 11.9in 302mm Cutter Head Chip Guard 10.0in 254mm 10.9in 277mm Figure 2: Envelope Drawing 300STS-1 Cordless Motor (18VDC) 5.3in 135mm Feed Collar 4.0in .20" (5.0mm) 102mm Travel 9.9in...
  • Page 14 TRI TOOL INC. 5.4in 137mm Feed Collar 4.0in .20" (5.0mm) 102mm Travel Saddle 12.1in 308mm Cutter Head Chip Guard 13.5in 342mm 13.7in 347mm Figure 4: Envelope Drawing 300STS-2 Cordless Motor (18VDC) 92-1942 Rev. 240722...

  • Page 15: Maintenance

    Model 300STS Tube Squaring Machine 5. MAINTENANCE • Clean all components, refer to Fig 5. • Coat all components with a light film of oil prior to use. Use a clean, non-detergent oil, preferably SAE 10 (90SSU) or lighter. • If the Model 300STS is operated in the vertical position (cutting head up), turn it upside down and remove the chips and other debris after each cut.
  • Page 16 TRI TOOL INC. • Disassembly of the Model 300STS will void the warranty, except when performed by a Tri Tool Inc. designated repair technician. Model 300STS-2 Gearbox Figure 6: Models 300STS-1 and 300STS-2 NOTE: Use of a flush mount grease gun tip is required.

  • Page 17: Operation

    CAUTION: The use of dull or improperly designed Tool Bits or Tool Bits not manufactured by TRI TOOL Inc. may result in poor performance and may constitute abuse of this machine and therefore void the TRI TOOL Inc. factory warranty.
  • Page 18 TRI TOOL INC. • The tool bit may be reversed. Use the reversed position for tubing with an ID greater than 1.000” (25.4mm). With the extreme shear cutting action, the burr on the ID will be virtually eliminated. 2. Use the Hex wrench to tighten the set screws.
  • Page 19 Model 300STS Tube Squaring Machine INSTALL A SADDLE IN THE MODEL 300STS 1. Select a saddle for the desired outside diameter of the tubing to be squared. Refer to the section on Saddle Sets. 2. Back the Saddle Clamping Knob out so that it does not protrude into the mounting bore for the saddles.
  • Page 20 TRI TOOL INC. INSERT THE TUBE 1. Retract the feed to the start position. 2. Insert the tube to be machined in the front of the Model 300STS. Position the tube or pipe approximately 1/16” (1.6mm) from the tool bit.
  • Page 21 Model 300STS Tube Squaring Machine 6. Adjust the cutting RPM with the Speed Control Trigger until it is just above the required cutting speed as the tool bit enters the cut. The tool will slow down slightly as the cutting load increases. Apply additional power to hold the cutting speed. 7.

  • Page 22: Cutting Speeds And Feeds

    TRI TOOL INC. 7. CUTTING SPEEDS AND FEEDS CUTTING SPEEDS RPM for RPM for RPM for TRUE 200 in/min. 250 in/min. 300 in/min. (5080 mm/ (6350 mm/ (7620 mm/ min.) min.) min.) .250” (6.4mm) .375” (9.5mm) .500” (12.7mm) .750” (19.1mm) 1.00”...

  • Page 23: Saddle Sets

    Model 300STS Tube Squaring Machine 8. SADDLE SETS SADDLE SETS 300STS-1 Standard Saddle Set Short Perch Saddle Set Figure 9: Saddle Sets 300STS-1 SADDLE SET PART NUMBERS Decimal (in) Metric STS-1 STS-1 S-P 0.125 3.18 67-5470 67-5650 0.156 3.96 67-5471 67-5651 0.158 4.00...
  • Page 24 TRI TOOL INC. SADDLE SET PART NUMBERS Decimal (in) Metric STS-1 STS-1 S-P 0.406 10.31 67-5491 67-5671 0.413 10.50 67-5492 67-5672 0.422 10.72 67-5493 67-5673 0.430 10.92 67-5494 67-5674 0.433 11.00 67-5495 67-5675 0.438 11.13 67-5496 67-5676 0.440 11.18 67-5497 0.469...
  • Page 25 Model 300STS Tube Squaring Machine SADDLE SET PART NUMBERS Decimal (in) Metric STS-1 STS-1 S-P 0.813 20.65 67-5531 67-5707 0.825 20.96 67-5532 0.840 21.34 67-5533 67-5708 0.844 21.44 67-5534 67-5709 0.848 21.55 67-5535 0.854 21.70 67-5536 67-5710 0.859 21.83 67-5537 67-5711 0.866 22.00...
  • Page 26 TRI TOOL INC. SADDLE SET PART NUMBERS Decimal (in) Metric STS-2 STS-2 S-P 0.188 4.78 67-5553 67-5723 0.218 5.54 67-5554 0.250 6.35 67-5555 67-5724 0.276 7.00 67-5556 0.281 7.14 67-5557 0.313 7.95 67-5558 0.315 8.00 67-5559 0.344 8.74 67-5560 0.354 9.00...
  • Page 27 Model 300STS Tube Squaring Machine SADDLE SET PART NUMBERS Decimal (in) Metric STS-2 STS-2 S-P 0.656 16.66 67-5591 0.669 17.00 67-5592 0.675 17.15 67-5593 0.677 17.20 67-5594 0.681 17.30 67-5595 0.688 17.48 67-5596 0.709 18.00 67-5597 0.718 18.24 67-5598 67-5727 0.750 19.05 67-5599...
  • Page 28 TRI TOOL INC. SADDLE SET PART NUMBERS Decimal (in) Metric STS-2 STS-2 S-P 1.438 36.53 67-5629 1.500 38.10 67-5630 67-5730 1.563 39.70 67-5631 1.625 41.28 67-5632 1.660 42.16 67-5633 1.681 42.70 67-5634 1.688 42.88 67-5635 1.750 44.45 67-5636 1.752 44.50 67-5637 1.813...

  • Page 29: Tool Bits

    Model 300STS Tube Squaring Machine 9. TOOL BITS TOOL BITS FOR STANDARD SADDLES Tool Bit Tube Squaring Pipe Standard Saddle Cutting Head Figure 11: Tube Squaring Tool Bits for Standard Saddles TUBE SQUARING TOOL BITS FOR STANDARD SADDLES Pipe or Max Wall Tool Bit Squaring...
  • Page 30 TRI TOOL INC. TOOL BITS FOR SHORT PERCH SADDLES Tool Bit Tube Squaring Pipe SP (Short Perch) Saddle Cutting Head Figure 12: Tube Squaring Tool Bits for Short Perch Saddles TUBE SQUARING TOOL BITS FOR SHORT PERCH SADDLES Pipe or...

  • Page 31: Troubleshooting

    Model 300STS Tube Squaring Machine 10. TROUBLESHOOTING Problem: Tool Bit Chatters The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required.

  • Page 32: Accessories

    TRI TOOL INC. 11. ACCESSORIES TRI TOOL Inc. offers the following accessories for the Model 300STS Tube Squaring Machine: • Saddles • Tool Bits • Bench Top Stand Model 300STS-1 (P/N 60-0121) • Bench Top Stand Model 300STS-2 (P/N 60-0122) •...

  • Page 33: Illustrated Parts Breakdown

    Model 300STS Tube Squaring Machine 12. ILLUSTRATED PARTS BREAKDOWN MODEL 300STS-1, CORDLESS ITEM NO. PART NUM 02-3121 02-3128 03-0210 05-1694 27-1630 33-2547 58-0317 Parts List, Model 300STS-1, Cordless, 110V Metablo (P/N 01-2534) Item Part Description 02-3121 SUB-ASSY, FRONT END, 300STS-1 02-3128 SUB-ASSY, STS 03-0210...
  • Page 34 TRI TOOL INC. Parts List, Model 300STS-1, Cordless, 100V (Japan Only) (P/N 01-2542) Item Part Description 02-3121 SUB-ASSY, FRONT END, 300STS-1 02-3128 SUB-ASSY, STS 03-0210 KIT, HEAD, 300STS-1 NOT USED 33-2547 SCREW, CAP, M4 X 0.7 X 12MM 58-0386 MOTOR, CORDLESS, 18V, JAPAN...
  • Page 35 Model 300STS Tube Squaring Machine MODEL 300STS-1, CORDED ITEM NO. Parts List, Model 300STS-1, Corded, 110V Metablo (P/N 01-2536) Item Part Description 02-3121 SUB-ASSY, FRONT END, 300STS-1 02-3128 SUB-ASSY, STS 03-0210 KIT, HEAD, 300STS-1 27-1506 ADAPTER, MTR COUPLING, 110V METABO 33-2547 SCREW, CAP, M4 X 0.7 X 12MM 58-0277...
  • Page 36 TRI TOOL INC. Parts List, Model 300STS-1, Corded, 100V (Japan Only) (P/N 01-2543) Item Part Description 02-3121 SUB-ASSY, FRONT END, 300STS-1 02-3128 SUB-ASSY, STS 03-0210 KIT, HEAD, 300STS-1 27-1657 ADAPTER, DRIVE, GEAR REDUCTION, MAKITA 33-2547 SCREW, CAP, M4 X 0.7 X 12MM...
  • Page 37 Model 300STS Tube Squaring Machine MODEL 300STS-2, CORDLESS ITEM NO. PART NUMBER 02-3128 02-3129 03-0211 05-1694 33-2547 33-4961 58-0317 59-0043 Parts List, Model 300STS-2, Cordless, 110V Metablo (P/N 01-2538) Item Part Description 02-3128 SUB-ASSY, STS 02-3129 SUB-ASSY, FRONT END, 300STS-2 03-0211 KIT, HEAD, 300STS-2 05-1694...
  • Page 38 TRI TOOL INC. MODEL 300STS-2, CORDED ITEM NO. 02-3 02-3 03-0 33-2 33-4 58-0 59-0 Parts List, Model 300STS-2, Corded, 110V Metablo (P/N 01-2540) Item Part Description 02-3128 SUB-ASSY, STS 02-3129 SUB-ASSY, FRONT END, 300STS-2 03-0211 KIT, HEAD, 300STS-2 33-2547 SCREW, CAP, M4 X 0.7 X 12MM...
  • Page 39 Model 300STS Tube Squaring Machine Parts List, Model 300STS-2, Corded, 100V (Japan Only) (P/N 01-2545) Item Part Description 02-3128 SUB-ASSY, STS 02-3129 SUB-ASSY, FRONT END, 300STS-2 03-0211 KIT, HEAD, 300STS-2 33-2547 SCREW, CAP, M4 X 0.7 X 12MM 33-4961 SCREW, CAP, M4 X 0.7 X 14MM 58-0331 MOTOR, MOD., 100V MAKITA, JAPAN 59-0046...
  • Page 40 TRI TOOL INC. MODEL 300STS-2, CORDLESS, 18V (JAPAN) (P/N 01-2544) ITEM N Parts List, Model 300STS-2, Cordless, 18V (Japan) (P/N 01-2544) Item Part Description 02-3128 SUB-ASSY, STS 02-3129 SUB-ASSY, FRONT END, 300STS-2 03-0211 KIT, HEAD, 300STS-2 20-1814 SHAFT ADAPTER 27-1661...
  • Page 41 Model 300STS Tube Squaring Machine MODEL 300STS-1, SUB-ASSY, FRONT END (P/N 02-3121) ITEM N Parts List, Model 300STS-1, Sub-Assy, Front End (P/N 02-3121) Item Part Description 19-1890 HOUSING, ASSY, FRONT, 300STS-1 24-5019 PLATE, CHIP GUARD, 300STS-1 32-1217 PIN, DOWEL, 1/8” X 1-1/4” 33-4968 SCREW, SET, M4 X 0.7 X 4MM, CUP PT 33-4970...
  • Page 42 TRI TOOL INC. SUB-ASSY, BASE, STS (P/N 02-3128) ITEM NO. 92-1942 Rev. 240722...
  • Page 43 Model 300STS Tube Squaring Machine Parts List, Sub-Assy, Base, STS (P/N 02-3128) Item Part Description 19-1895 HOUSING, MAIN 20-1781 SHAFT, SPINDLE 27-1631 ADAPTER, BEARING 27-1632 ADAPTER, COLLAR 28-0687 SEAL, LIP, 1” X 1.25” X .25” 29-0208 BEARING, THRUST, 1” X 1 9/16” X 5/64” 29-0856 BEARING, NEEDLE, 1”...
  • Page 44 TRI TOOL INC. MODEL 300STS-2, SUB-ASSY, FRONT END (P/N 02-3129) Parts List, Model 300STS-2, Sub-Assy, Front End (P/N 02-3129) Item Part Description 19-1897 HOUSING ASSY, FRONT, 300STS-2 24-5020 PLATE, CHIP GUARD, 300STS-2 32-1217 PIN, DOWEL, 1/8” X 1-1/4” 33-4968 SCREW, SET, M4 X 0.7 X 4MM, CUP PT 33-4970 SCREW, CAP, M5 X 0.8 X 22MM, MOD...
  • Page 45 Model 300STS Tube Squaring Machine MODEL 300STS, KIT, HEAD Parts List, Model 300STS, Kit, Head (P/N 03-0210) Item Part Description 21-0797 HEAD, CUTTING, 300STS-1 32-1214 PIN, DOWEL, 5/32 X 3/8L 33-4960 SCREW, SET, M8 X 1.25 X 8MM, CUP PT 33-4961 SCREW, CAP, M4 X 0.7 X 14MM Parts List, Model 300STS, Kit, Head (P/N 03-0211)
  • Page 46 TRI TOOL INC. MODEL 300STS-2, GEAR REDUCER ASSY ITEM N Parts List, Model 300STS-2, Gear Reducer Assy, Cordless (P/N 59-0043) Item Part Description 27-1688 ADAPTER, DRIVE, CORDLESS 33-4516 SCREW, CAP, M6 X 22MM 39-1412 SPINDLE, DRIVE, GEAR REDUCTION 46-0794 SLEEVE, MOTOR, CORDLESS, 300STS...
  • Page 47 Model 300STS Tube Squaring Machine Parts List, Model 300STS-2, Gear Reducer Assy, Corded, Japan (P/N 59-0046) Item Part Description 27-1688 ADAPTER, DRIVE, CORDLESS 33-4516 SCREW, CAP, M6 X 22MM 39-1412 SPINDLE, DRIVE, GEAR REDUCTION 46-0802 SLEEVE, MOTOR, CORDED, 300STS, MAKITA (JAPAN) 59-0044 GEAR REDUCER MOD 92-1942 Rev.
  • Page 48 TRI TOOL INC. MODEL 300STS, STAND, LATHE ITEM NO. PAR Parts List, Model 300STS-1, Stand, Lathe (P/N 60-0121) Item Part Description 24-5091 PLATE, BASE 33-5022 SCREW, FLAT, M6 X 1.0 X 18MM 33-5023 SCREW, CAP, M5 X 0.5 X 18MM...
  • Page 49 STAND, LATHE, REAR MOUNT, 300STS 30-0483 LABEL, LOGO, SMALL 30-0508 LABEL, ”WARNING, DISCONNECT” 30-0961 LABEL, “WARNING, SAFETY SWITCH” 30-2061 LABEL, TRI TOOL Parts List, Model 300STS, Wrench Kit (Not Shown) (P/N 05-1606) Item Part Description 36-0693 WRENCH, T, 3MM X 6” 36-0694 WRENCH, T, 4MM X 6”...
  • Page 50 • Disconnect power sources before servicing or moving the equipment. • Remove all loose articles of clothing and jewelry before operating the equipment. Be Safety Conscious! 3041 Sunrise Blvd. Rancho Cordova, CA 95742 +1(916) 288-6100 • +1(800) 345-5015 www.tritool.com ©Copyright Tri Tool Inc. PN 81-0542 (04-21)

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