TRI tool 550 Series Manual
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TRI tool 550 Series Manual

Tube severing tool
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CUSTOMER MESSAGE
TOOL BIT RESHARPENING POLICY
WARRANTY INFORMATION

TABLE OF CONTENTS

Inside Front Cover
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9
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43
Inside Back Cover
Inside Back Cover

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  • Page 1: Table Of Contents

    TABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION REPAIRS AND REPLACEMENT AIR DRIVE ASSEMBLY TROUBLE SHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN DEWALT SAFETY INSTRUCTIONS TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover...
  • Page 2 Copyright 2011 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc.

  • Page 3: Safety Precautions

    Model 550 Tube Severing Tool SAFETY PRECAUTIONS IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the power unit. Locking down, ob- WARNING: structing, or in any way defeating the deadman switch on the power drive unit may result in serious injury.
  • Page 4 TRI TOOL INC. TOOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage.
  • Page 5 Model 550 Tube Severing Tool Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of checking the tool before turning it on to make sure that all keys and wrenches have been removed.

  • Page 6: General Description

    The Model 550 uses a cutter wheel to sever the tube. Normal operation will not produce chips. The Model 550 is powered by Tri Tool Inc. pneumatic, electrical or manual Drive Units. The Model 550 features an automatic feed, which permits an even pressure on the cutting wheel during operation.

  • Page 7: Specifications

    Model 550 Tube Severing Tool SPECIFICATIONS Envelope, Model 550-00, Tube Severing Tool 92-0116 : Rev. 110203...
  • Page 8 TRI TOOL INC. Envelope, Model 550-00, Tube Severing Tool Model Tube "A" "B" "C" W eight Size 3/16" 3.67" 1.50" 1.25" .75 lb 550-03 01-1062 (4.8 mm) (93.2 mm) (38.8 mm) (31.8 mm) (.34 kg) 1/4" 3.67" 1.50" 1.25" .75 lb...

  • Page 9: Maintenance

    Model 550 Tube Severing Tool MAINTENANCE All components should be periodically cleaned and coated with a light film of oil. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter.) The Cutting Wheel should be replaced if worn or damaged. The Cutting Wheel life depends upon the tube material, wall thickness, and operator’s experience.

  • Page 10: Operation

    TRI TOOL INC. OPERATION Read the operating instructions carefully before attempting to operate the Model 550 Tube Severing Tool. Be sure to use eye protection at all times when operating the Model 550. Select the proper Model 550 for the size of tubing to be severed.
  • Page 11 Model 550 Tube Severing Tool Select the proper Tri Tool Inc. Drive Unit that best suits the operation needed to be performed. Drive Input Location A non Tri Tool Inc. Drive Unit will void the warranty. NOTE: If input is counterclockwise, sever damage will occur during cutting.
  • Page 12 TRI TOOL INC. Rotate drive shaft in a clockwise direction to align the slot. If you miss alignment, simply realign the slot. Load the Model 550 around the tube to be cut. Apply a light force to insure that the Model 550 is over the tube.

  • Page 13: Repairs And Replacement

    Model 550 Tube Severing Tool REPAIRS AND REPLACEMENT Disconnect the Drive Unit from the Model 550 Tube Cutter prior to any repairs WARNING: or replacements. Rotate the drive shaft manually clockwise to rotate the cutter carriage to the desired position. REPLACEMENT OF THE CUTTER WHEEL Rotate the Cutter Carriage Assy until you see the Cutting Wheel and the cutter Wheel Securing Pin access hole.
  • Page 14 TRI TOOL INC. Press in the new Bearing Plug. Refer to the Illustrated Parts Breakdown for the correct Bearing Plug. Bearing Plug Replacement 92-0116 : Rev. 110203...

  • Page 15: Air Drive Assembly

    Model 550 Tube Severing Tool AIR DRIVE ASSEMBLY REMOVAL OF A SHEARED ROLL PIN FROM THE DRIVE ASSY. Push the Air Drive Assy into the Model 550 Tube Cutter and rotate it clockwise and pull it out. Unscrew the Bayonet Mounting Tube from the Motor Housing by rotating the Bayonet Mounting Tube counterclockwise.

  • Page 16: Trouble Shooting

    TRI TOOL INC. TROUBLE SHOOTING Problem: The Tool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 17 Model 550 Tube Severing Tool Problem: The tool holder is not feeding Probable causes: The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight.

  • Page 18: Accessories

    TRI TOOL INC. ACCESSORIES The following accessories are recommended for use with the Model 550 Tube Cut- ters and are available from TRI TOOL INC. 1. Portable Air Filter (P/N 75-0115) 2. Drive Assembly, Air (P/N 04-0084) 3. Shaft Assembly, 18” Flexible (P/N 14-0036) 4.

  • Page 19: Illustrated Parts Breakdown

    Model 550 Tube Severing Tool ILLUSTRATED PARTS BREAKDOWN MODEL 550-03, 04, 05, AND 06 TUBE SEVERING TOOL ASSEMBLY (P/N 01-XXXX) 92-0116 : Rev. 110203...
  • Page 20 TRI TOOL INC. Parts List, Model 550-03, Tube Cutter (P/N 01-1062) Item Part Description 02-2057 CARRIAGE ASSEMBLY, CUTTER 19-0353 HOUSING, CARRIAGE, TUBE CUTTER 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG...
  • Page 21 Model 550 Tube Severing Tool Parts List, Model 550-04, Tube Cutter (P/N 01-1063) Item Part Description 02-2058 CARRIAGE ASSEMBLY, CUTTER 19-0354 HOUSING, CARRIAGE, TUBE CUTTER 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 32-0226 PIN, DOWEL, 3/16"...
  • Page 22 TRI TOOL INC. Parts List, Model 550-05, Tube Cutter (P/N 01-1064) Item Part Description 02-2059 CARRIAGE ASSEMBLY, CUTTER 19-0356 HOUSING, CARRIAGE, TUBE CUTTER 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 32-0226 PIN, DOWEL, 3/16" DIA X 1" LONG...
  • Page 23 Model 550 Tube Severing Tool Parts List, Model 550-06, Tube Cutter (P/N 01-1009) Item Part Description 02-2060 CARRIAGE ASSEMBLY, CUTTER 19-0352 HOUSING, CARRIAGE, TUBE CUTTER 32-0003 PIN, ROLL, 1/16" DIA X 1/2" 32-0179 PIN, DOWEL, 3/16" DIA X 5/8" 32-0226 PIN, DOWEL, 3/16"...
  • Page 24 TRI TOOL INC. MODEL 550-08 TUBE SEVERING TOOL ASSEMBLY (P/N 01-1065) 92-0116 : Rev. 110203...
  • Page 25 Model 550 Tube Severing Tool Parts List, Model 550-08, Tube Cutter (P/N 01-1065) Item Part Description 02-2061 CARRIAGE ASSEMBLY, CUTTER 19-0348 HOUSING, TUBE CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0140 PIN, DOWEL, 1/4"...
  • Page 26 TRI TOOL INC. MODEL 550-10, 12, 14 AND 16 TUBE SEVERING TOOL ASSEMBLY (P/N 01-10XX) 92-0116 : Rev. 110203...
  • Page 27 Model 550 Tube Severing Tool Parts List, Model 550-10, Tube Cutter (P/N 01-1066) Item Part Description 02-2062 CARRIAGE ASSEMBLY, CUTTER 19-0347 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING 38-0067 SPROCKET ASSEMBLY, FEED 39-0372...
  • Page 28 TRI TOOL INC. Parts List, Model 550-12, Tube Cutter (P/N 01-1067) Item Part Description 02-2063 CARRIAGE ASSEMBLY, CUTTER 19-0346 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING...
  • Page 29 Model 550 Tube Severing Tool Parts List, Model 550-14, Tube Cutter (P/N 01-1075) Item Part Description 02-2064 CARRIAGE ASSEMBLY, CUTTER 19-0357 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING 38-0067 SPROCKET ASSEMBLY, FEED 39-0390...
  • Page 30 TRI TOOL INC. Parts List, Model 550-16, Tube Cutter (P/N 01-1068) Item Part Description 02-2065 CARRIAGE ASSEMBLY, CUTTER 19-0366 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING...
  • Page 31 Model 550 Tube Severing Tool MODEL 550-18, 20, 24 AND 28 TUBE SEVERING TOOL ASSEMBLY 92-0116 : Rev. 110203...
  • Page 32 TRI TOOL INC. Parts List, Model 550-18, Tube Cutter (P/N 01-1069) Item Part Description 02-2066 CARRIAGE ASSEMBLY, CUTTER 19-0359 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING...
  • Page 33 Model 550 Tube Severing Tool Parts List, Model 550-20, Tube Cutter (P/N 01-1070) Item Part Description 02-2067 CARRIAGE ASSEMBLY, CUTTER 19-0361 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING 38-0069 SPROCKET ASSEMBLY, FEED 39-0394...
  • Page 34 TRI TOOL INC. Parts List, Model 550-24, Tube Cutter (P/N 01-1071) Item Part Description 02-2068 CARRIAGE ASSEMBLY, CUTTER 19-0360 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING...
  • Page 35 Model 550 Tube Severing Tool Parts List, Model 550-28, Tube Cutter (P/N 01-1072) Item Part Description 02-2069 CARRIAGE ASSEMBLY, CUTTER 19-0362 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING 38-0070 SPROCKET ASSEMBLY, FEED 39-0414...
  • Page 36 TRI TOOL INC. MODEL 550-32 TUBE SEVERING TOOL (P/N 01-1073) 92-0116 : Rev. 110203...
  • Page 37 Model 550 Tube Severing Tool Parts List, Model 550-32, Tube Cutter (P/N 01-1073) Item Part Description 02-2070 CARRIAGE ASSEMBLY, CUTTER 19-0363 HOUSING, CUTTER 32-0019 PIN, ROLL, 3/32" DIA X 7/8" 32-0114 PIN, DOWEL, 1/4" DIA X 1 1/4" 32-0248 PIN, WHEEL SECURING 38-0070 SPROCKET ASSEMBLY, FEED 39-0415...
  • Page 38 TRI TOOL INC. TUBE CUTTER DRIVE ASSEMBLY (P/N 04-0084) 92-0116 : Rev. 110203...
  • Page 39 Model 550 Tube Severing Tool Parts List, Drive Assembly, Tube Cutter (P/N 04-0084) Item Part Description 20-0281 SHAFT, DRIVE 22-0073 TUBE, BAYONET MOUNTING 32-0024 PIN, ROLL, 1/8" DIA X 1/2" 40-0143 SPRING, COMPRESSION 54-0127 COUPLING, MALE QD TO 1/4 EPIPE 57-0123 MOTOR, AIR.
  • Page 40 TRI TOOL INC. MOTOR ASSEMBLY, CORDLESS, 14.4V (550) (P/N 58-0272) Parts List, Motor Assembly, Cordless, 14.4V (550) (P/N 58-0213) Item Part Description 20-1451 SHAFT, DRIVE 27-1353 ADAPTER, BAYONET 30-2350 BATTERY, 14.4V 33-0041 SCREW, CAP, 1/4-20 X 7/8" 40-0143 SPRING, COMPRESSION 58-0259 MOTOR, CORDLESS,14.4V...
  • Page 41 Model 550 Tube Severing Tool Parts List, A10 Tool Kit (NOT SHOWN) Item Part Description 01-1062 MODEL 550-03, TUBE CUTTER 01-1063 MODEL 550-04, TUBE CUTTER 01-1064 MODEL 550-05, TUBE CUTTER 01-1009 MODEL 550-06, TUBE CUTTER 01-1065 MODEL 550-08, TUBE CUTTER 01-1066 MODEL 550-10, TUBE CUTTER 01-1067...
  • Page 42 TRI TOOL INC. Parts List, B1 Tool Kit (NOT SHOWN) Item Part Description 01-1062 MODEL 550-03, TUBE CUTTER 01-1063 MODEL 550-04, TUBE CUTTER 01-1064 MODEL 550-05, TUBE CUTTER 01-1009 MODEL 550-06, TUBE CUTTER 01-1065 MODEL 550-08, TUBE CUTTER 01-1066 MODEL 550-10, TUBE CUTTER...

  • Page 43: Dewalt Safety Instructions

    Model 550 Tube Severing Tool DEWALT SAFETY INSTRUCTIONS The DeWALT Cordless Drill/Driver comes with an 'Instruction Manual' and should be referenced for all safety and operating procedures. 92-0116 : Rev. 110203...

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