TRI tool BEVELMASTER 201BA Manual
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TRI tool BEVELMASTER 201BA Manual

Pipe beveler
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CUSTOMER MESSAGE
TOOL BIT RESHARPENING POLICY
WARRANTY INFORMATION

TABLE OF CONTENTS

Inside Front Cover
3
6
7
9
12
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21
23
25
27
28
Inside Back Cover
Inside Back Cover

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Summary of Contents for TRI tool BEVELMASTER 201BA

  • Page 1: Table Of Contents

    TABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION CUTTING SPEEDS TOOL BITS FIXED SADDLES TROUBLE SHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover...
  • Page 2 Copyright 2005 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc.

  • Page 3: Safety Precautions

    Model 201BA BEVELMASTER SAFETY PRECAUTIONS IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the power unit. Locking down, ob- WARNING: structing, or in any way defeating the deadman switch on the power drive unit may result in serious injury.
  • Page 4 TRI TOOL INC. TOOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage.
  • Page 5 Model 201BA BEVELMASTER Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of checking the tool before turning it on to make sure that all keys and wrenches have been removed.

  • Page 6: General Description

    TRI TOOL INC. GENERAL DESCRIPTION The Model 201BA (P/N 01-1320) BEVELMASTER is a Pipe Beveler designed for facing and/or beveling the ends of the pipe or tubing in preparation for welding. These machining operations may be performed either simultaneously or separately.

  • Page 7: Specifications

    Model 201BA BEVELMASTER SPECIFICATIONS Model 201BA with an Air Motor: Weight: 15 lbs. (6.8 kg) Power Requirements: 32 cfm at 90 psi (15 L/s at 621 kPa) Envelope, Model 201BA, BEVELMASTER 92-0631 : Orig. 960119...
  • Page 8 Inconel and some other high temperature alloys may require special procedures as a function of wall thickness and type of end preparation. Contact the TRI TOOL Inc. engineering department for details. CUTTING HEAD SPEEDS Maximum Cutting Head speed: 223 rpm Cutting Head speed at maximum H.P.: 112 rpm...

  • Page 9: Maintenance

    Model 201BA BEVELMASTER MAINTENANCE All components should be cleaned and coated with a light film of oil prior to use. Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter or oil as specified for the air motor. Air supply for the Model 201BA with an Air Motor requires an adequate filter/regulator/lubricator (FRL) to be used.
  • Page 10 (P/N 68-0020). Grease Disassembly of a power unit voids warranty, except when performed by a NOTE: TRI TOOL Inc. designated repair technician. (A letter of designation is required.) AIR MOTOR LUBRICATION No direct maintenance is normally required on the Air Motor.
  • Page 11 The Air Motor requires a Class 2 lubricant, viscosity of 100 to 200 SSU at 100 C) minimum aniline point of 200 F (93 TRI TOOL Inc. – Air Tool Lubricant (P/N 68-0022) AMOCO – American Industrial Oil No. 32 Atlantic Richfield – Duro Oil S–150 Chevron –...

  • Page 12: Operation

    TRI TOOL INC. OPERATION Read the operating instructions carefully before attempting to operate the Model 201BA BEVELMASTER Use eye protection at all times when operating the Model 201BA. Adjusting the Adjustable Saddle Kit to the required pipe or tube size.
  • Page 13 Model 201BA BEVELMASTER Retract the Cutting Head by rotating the Feed Knob. The pipe or tube to be end prepped may now be set into the Adjustable Saddle. The Clamping Saddle Nut is turned, lowering the Clamping Saddle down onto the pipe or tube.
  • Page 14 Use of dull or improperly designed Tool Bits or Tool Bits not manufactured by WARNING: TRI TOOL Inc. may result in poor performance and may constitute abuse of this machine and therefore voids the TRI TOOL Inc. factory warranty. Insert the Tool Bit(s) into the Slot(s) in the Cutting Head.
  • Page 15 Model 201BA BEVELMASTER Tool Bit Tightening The actual machining operation will begin when the first Tool Bit contacts the CAUTION: pipe. If the pipe end is not square to the pipe axis, the Tool Bit will contact only a small segment of the pipe during each revolution.
  • Page 16 TRI TOOL INC. If the next bevel is to be different than the previous bevel, then follow the sequence starting with “Adjusting the Adjustable Saddle Kit….” Converting the Adjustable Saddle to the Fixed Saddle. Remove the (4) four Cap Screws from the bottom of the Retaining Bracket Assy and (2) two Cap Screws from the front.
  • Page 17 Model 201BA BEVELMASTER Select the recommended Fixed Saddle for the pipe size to be machined. Refer to the Fixed Saddle selection chart in the section “Fixed Saddles”. Gently set the Fixed Saddle into the Model 201BA locating it over the Slot. Installation of the Fixed Saddle Adaptor into the Model 201BA Tighten the (2) two Captive Cap Screws which will secure the Fixed Saddle to the Model 201BA.
  • Page 18 TRI TOOL INC. Installing the fixed Saddle into the Model 201BA 92-0631 : Orig. 960119...

  • Page 19: Cutting Speeds

    Model 201BA BEVELMASTER CUTTING SPEEDS The chart shows RPM required to obtain specified Tool Bit surface cutting speed at the surface of the pipe or tube. Cutting Speeds Nominal RPM for RPM for True Pipe 200 in/min 250 in/min Diameter Size (508 cm/min) (635 cm/min)
  • Page 20 TRI TOOL INC. BASIC FEED RECOMMENDATIONS Use very light feed for initial beveling or until a continuous cut is established. This is very important for longer tool bit life when cutting through flame cut or out of square pipe ends.

  • Page 21: Tool Bits

    Model 201BA BEVELMASTER TOOL BITS Beveling Tool Bit 37.5 BEVELING TOOL BITS For Beveling and Facing with the 1.45" dia Cutting Head (.355" (9.02 mm) maximum wall) 37.5 Pipe or Facing Beveling Range Tube Tool Bit Tool Bit Material .125" thru .375" ID Low Carbon 99-4032 99-4000...
  • Page 22 TRI TOOL INC. 37.5 BEVELING TOOL BITS For Beveling and Facing with the 2.00" dia Cutting Head (.355" (9.02 mm) maximum wall) 37.5 Pipe or Facing Beveling Range Tube Tool Bit Tool Bit Material .125" thru .928" ID Low Carbon...

  • Page 23: Fixed Saddles

    21.34 mm 26-1106 .875" 22.23 mm 26-1175 1.000" 25.40 mm 26-1107 3/4" 1.050" 26.67 mm 26-1108 1.125" 28.58 mm 26-1273 1.250" 31.75 mm 26-1109 Contact TRI TOOL Inc. for sizes not listed. Table Continues on next page 92-0631 : Orig. 960119...
  • Page 24 1.625" 41.28 mm 26-1275 1 1/4" 1.660" 42.16 mm 26-1112 1.750" 44.45 mm 26-1113 1.875" 47.63 mm 26-1209 1 1/2" 1.900" 48.26 mm 26-1114 2.00" 50.80 mm 26-1115 Contact TRI TOOL Inc. for sizes not listed. 92-0631 : Orig. 960119...

  • Page 25: Trouble Shooting

    Model 201BA BEVELMASTER TROUBLE SHOOTING Problem: The Tool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required.
  • Page 26 TRI TOOL INC. Problem: There is a loss of air power Probable causes: The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long. Problem: There is a loss of hydraulic power Probable causes: The hydraulic supply pressure is too low.

  • Page 27: Accessories

    Model 201BA BEVELMASTER ACCESSORIES The following accessories are recommended for use with the Model 201BA Pipe Beveler and are available from TRI TOOL Inc.: 1. Portable Air Filter Caddy (P/N 75-0115) A Filter/Regulator/Lubricator (FRL) is required to protect the warranty on all TRI TOOL Inc.

  • Page 28: Illustrated Parts Breakdown

    TRI TOOL INC. ILLUSTRATED PARTS BREAKDOWN MODEL 201BA, BEVELMASTER SUB-ASSEMBLY 92-0631 : Orig. 960119...
  • Page 29 Model 201BA BEVELMASTER Parts List, Model 201BA, BEVELMASTER Item Part Description 19-0690 HOUSING, MAIN 19-0521 HOUSING, DRIVE 19-0522 HOUSING, CLAMP 20-0441 SHAFT, DRIVE 24-0996 PLATE, RETAINING 24-1024 PLATE, END 26-1099 SADDLE, CLAMPING 27-0362 ADAPTER, FEED 28-0218 SEAL, GREASE 29-0080 BEARING, BALL 29-0255 BEARING, ROLLER 29-0256...
  • Page 30 TRI TOOL INC. Parts List, Model 201BA, BEVELMASTER Continued Item Part Description 24-0991 PLATE, FEED, RH 24-0992 PLATE, FEED, LH 24-0994 PLATE, SPACER 48-0633 YOKE, FEED 54-0375 FITTING, GREASE 54-0304 PLUG, PRESSURE NOT SHOWN: 36-0001 WRENCH, L, 1/16" HEX 36-0008 WRENCH, L, 3/16"...
  • Page 31 Model 201BA BEVELMASTER AIR MOTOR ASSEMBLY Parts List, Motor Assy, Air (P/N 57-0156) Item Part Description 28-0219 SEAL, GREASE 34-0246 WASHER, FLAT 39-0582 GEAR ASSY, PINION 53-0045 VALVE, AIR FLOW CONTROL 54-0149 COUPLING, MALE, QD 54-0201 CAP, YELLOW 57-0077 MOTOR, AIR 92-0631 : Orig.
  • Page 32 TRI TOOL INC. CUTTING HEAD KITS Parts List, Cutting Head Kit, 1.45" dia (P/N 03-0037) Item Part Description 21-0325 HEAD, 1.45" DIA 33-0039 SCREW, CAP, 1/4-20 X 5/8 33-0499 SCREW, SET, 1/4-20 X 1/4, CUP PT 33-0501 SCREW, SET, 1/4-20 X 3/8 , CUP PT Parts List, Cutting Head Kit, 2.00"...
  • Page 33 Model 201BA BEVELMASTER BLANK PAGE 92-0631 : Orig. 960119...
  • Page 34 TRI TOOL INC. ADJUSTABLE SADDLE KIT 92-0631 : Orig. 960119...
  • Page 35 Model 201BA BEVELMASTER Parts List, Saddle Kit, Adjustable, Small (P/N 05-0241) Item Part Description 19-0690 HOUSING, MAIN 26-1401 SADDLE, ADJUSTABLE, SMALL 33-0028 SCREW, CAP, #10-24 X 1/2 33-1654 SCREW, FEED, LH 33-1951 SCREW, HEX HD CAP, 5/16-18 X 5/8 34-0192 WASHER, THRUST 47-0972 BRACKET, RETAINING...
  • Page 36 TRI TOOL INC. FIXED SADDLE ADAPTOR KIT Parts List, Adaptor Kit, Fixed Saddle (P/N 05-0244) Item Part Description 19-0690 HOUSING, MAIN 26-XXXX SADDLE, FIXED REFER TO ‘FIXED SADDLE’ SECTION 27-0490 ADAPTER, SADDLE, FIXED 33-0028 SCREW, CAP, #10-24 X 1/2 33-0056...

This manual is also suitable for:

01-132092-0631960119

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