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TRI tool 212B-FF Manual

Flange facer
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CUSTOMER MESSAGE
CUTTING SPEEDS AND FEEDS
TOOL BIT RESHARPENING POLICY
WARRANTY INFORMATION

TABLE OF CONTENTS

Inside Front Cover
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Inside Back Cover
Inside Back Cover

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Summary of Contents for TRI tool 212B-FF

  • Page 1: Table Of Contents

    TABLE OF CONTENTS CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION ATTACHING THE FLANGE FACER CUTTING SPEEDS AND FEEDS TOOL BITS TROUBLE SHOOTING ILLUSTRATED PARTS BREAKDOWN TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover...
  • Page 2 Copyright 2005 Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc.

  • Page 3: Safety Precautions

    Model 212B-FF Flange Facer SAFETY PRECAUTIONS IN GENERAL When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Operate this tool only in accordance with specific operating instructions. Do not override the deadman switch on the power unit. Locking down, ob-...
  • Page 4 TRI TOOL INC. TOOL CARE Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed. Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage.
  • Page 5 Model 212B-FF Flange Facer Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use. Remove adjusting keys and wrenches before applying power to the equipment.

  • Page 6: General Description

    TRI TOOL INC. GENERAL DESCRIPTION The Model 212B-FF, Flange Facer Kit (P/N 05-1283) has been designed to provide the Model 212B BEVELMASTER with flange facing capabilities over a cutting range of 3.44” (87.4 mm) to 24” (609.6 mm) diameters. This kit allows a quick, easy field conversion of the Model 212B BEVELMASTER from a beveling configuration to a flange facer configuration and back again as required.

  • Page 7: Specifications

    Model 212B-FF Flange Facer SPECIFICATIONS Model 212B-FF Flange Facer Weight: 19 lbs. (9 kg) Envelope, Model 212B-FF, Flange Facer 92-0291 : Rev. 921230...
  • Page 8 TRI TOOL INC. CUTTING CAPACITIES 3.44" to 24.00" dia Range (87.4 mm to 609.6 mm dia) Auto Feed Travel 9.50" (241.3 mm) .013" or .026" per revolution Feed Rate (.33 mm or .66 mm per revolution) Maximum chip width .200" (5.1 mm) Materials: Most stainless steels, carbon steels, inconels, etc., provided the Rockwell...

  • Page 9: Maintenance

    Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter) or oil which is specified for the air motor. If the Model 212B BEVELMASTER with the Model 212B-FF Flange Facer is operated in the vertical position (cutting head up), the chips and/or other debris should be removed after each pass has been completed.

  • Page 10: Operation

    Configure the machine for the proper task. (Refer to the Model 212B Operator’s Manual.) Attach the Model 212B-FF to the Model 212B. (Refer to the chapter "Attaching the Flange Facer.) Position and clamp the Model 212B to the I.D. of the pipe.
  • Page 11 Model 212B-FF Flange Facer Check the position of the Tripper Shaft for feed rate. (Refer to "Feed Rate" later in this chapter.) Attach the proper power supply line to the Model 212B. Check that the air supply filter/regulator/lubricator (FRL) is installed and set NOTE: properly.
  • Page 12 TRI TOOL INC. Damaged or worn Tool Bits are evidenced by increased feed pressure, visual observations, poor surface finish, etc. Replace as per "Installation of the Tool Bits" later in this chapter. If the next flange is different than the previous flange then follow the sequence earlier in this section starting with “Configure the machine…”...
  • Page 13 Use of dull or improperly designed Tool Bits or Tool Bits not manufactured by WARNING: Tri Tool Inc. may result in poor performance and may constitute abuse of this machine and therefore voids the Tri Tool Inc. factory warranty. 92-0291 : Rev. 921230...
  • Page 14 TRI TOOL INC. Installation of a Tool Bit Slide the Tool Bit into the Tool Bit Holder Slot on the Tool Holder. Lock the Tool Bit into position with the set screws on the side of the Tool Holder. Installation of a Tool Bit...

  • Page 15: Attaching The Flange Facer

    ATTACHING THE FLANGE FACER ATTACHING THE MODEL 212B-FF TO THE MODEL 212B Remove the three Tool Holders from the Model 212B BEVELMASTER Mount the Model 212B-FF Flange Facer to the 212B BEVELMASTER and attach with the six Mounting Screws provided.
  • Page 16 TRI TOOL INC. CUTTING SPEEDS The surface cutting speed will be dependent on the type of material being faced. When facing over a mounting hole pattern in a flange, machine speed should be reduced to lessen the impact on the cutting edge of the Tool Bit and to prevent ripping the edge of the holes.

  • Page 17: Tool Bits

    Model 212B-FF Flange Facer TOOL BITS Tool Bit Uaseage TOOL BITS For Use With The Model 212B-FF Flange Facer Figure Description Cutting Range Tool Bit, Flange Facing, 99-2553 Inside Record Finish 3.44" to 22.00" dia Tool Bit, Flange Facing, 99-2554 (87.4 mm to 558.8 mm dia)

  • Page 18: Trouble Shooting

    TRI TOOL INC. TROUBLE SHOOTING Problem: The Tool Bit Chatters Probable causes: The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube.
  • Page 19 Model 212B-FF Flange Facer Problem: There is a loss of air power Probable causes: The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long. Problem: There is a loss of hydraulic power Probable causes: The hydraulic supply pressure is too low.

  • Page 20: Illustrated Parts Breakdown

    TRI TOOL INC. ILLUSTRATED PARTS BREAKDOWN MODEL 212B-FF, FLANGE FACER ASSEMBLY (Ref P/N 82-0070) 92-0291 : Rev. 921230...
  • Page 21 Model 212B-FF, Flange Facer Parts List, Model 212B-FF, Flange Facer Assy (Ref P/N 82-0070) Item Part Description 29-0182 BEARING, BALL 30-0464 PLUNGER, BALL 33-0043 SCREW, CAP, 1/4-20 X 1 1/4 33-0055 SCREW, CAP, 5/16-18 X 7/8 33-0280 SCREW, BUTTON, 10-24 X 5/8...
  • Page 22 TRI TOOL INC. BLOCK ASSEMBLY, TRIPPER (P/N 48-0478) Parts List, Block Assy, Tripper (P/N 48-0478) Item Part Description 14-0044 SHAFT ASSY, TRIPPER 20-0359 SHAFT, TRIPPER 33-0030 SCREW, CAP, 10-24 X 3/4 42-0023 KNOB, ROUND 30-0125 BALL PLUNGER 33-0045 SCREW, CAP, 1/4-20 X 1 3/4...

This manual is also suitable for:

05-1283

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