SPX JOHNSON PUMP TopAir TA-5 Instruction Manual
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SPX JOHNSON PUMP TopAir TA-5 Instruction Manual

SPX JOHNSON PUMP TopAir TA-5 Instruction Manual

Air operated diaphragm pumps
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Instruction Manual
TopAir TA-5/15
Air operated diaphragm pumps
Read and understand this manual prior to
operating or servicing this product.
A.0200.301 – IM-TA/03.00 EN (03/2007)

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  • Page 1 Instruction Manual TopAir TA-5/15 Air operated diaphragm pumps Read and understand this manual prior to operating or servicing this product. A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 2 EC Declaration of conformity ATEX 95 (Directive 98/37/EC, Annex IIA) (Directive 94/9/EC) Manufacturer Manufacturer SPX Process Equipment BE NV SPX Process Equipment BE NV Evenbroekveld 2-6 Evenbroekveld 2-6 BE-9420 Erpe-Mere, Belgium BE-9420 Erpe-Mere, Belgium We declare under our sole responsibility that the product:...

  • Page 3: Table Of Contents

    Index Introduction ......................5 For safe operation ....................5 Principles of operation .....................5 Ordering replacement parts ..................5 Operating caution .....................6 Tools, etc........................8 General tools ....................... 8 Special tools ........................ 8 Misc..........................8 Names of parts and materials ..................9 TA-5 series ........................9 TA-15 series ......................
  • Page 4 16.0 Balls and valve seats ....................23 16.1 Disassembly ......................23 16.1.1 FAT, FST, BA_, BS_ types ....................... 23 16.1.2 FP_, FVT types ......................... 24 16.2 Checking ........................25 16.2.1 Ball valve type ........................... 25 16.2.2 Flap valve type .......................... 25 16.3 Assembly ........................

  • Page 5: Introduction

    1.0 Introduction Thank you for purchasing a TopAir Diaphragm Pump. This product is a positive-displacement pump that transfers fluids by movement of diaphragms driven by compressed air through a unique switching mechanism. The casing that comes in contact with the fluid is made of aluminium, stainless steel, forged iron, polypropylene or fluorine resin, depending on the model you have selected, according to the type of fluid to be pumped.

  • Page 6: Operating Caution

    5.0 Operating caution Before using this product Warning • When using compressed gas (hereinafter called “compressed air”) to drive this pump, be sure it is one of the following: Compressed air supplied from an air compressor Nitrogen (N ) gas Use of compressed air other than the above may cause air pollution, damage to the pump, or even an explosion.
  • Page 7 • Improper grounding,poor ventilation,or unshielded fire or spark can create a danger of fire or explosion. Therefore, the following precautions are strongly advised: All peripheral equipment and piping connected to this product should be properly grounded. To pump flammable liquids, use a model with an aluminium or stainless-steel casing. Whenever you notice any spark while operating this product, immediately stop its operation, and do NOT start using it again unless you are sure of the cause and corrective actions have been taken.

  • Page 8: Tools, Etc

    • Before using this product, be sure you are familiar with the precautions regarding the fluid to be pumped, and verify the corrosion resistance of the parts that will come into contact with the fluid. NEVER use the product with any fluid against which it does not have sufficient corrosion resistance or with a fluid that poses a risk of explosion.

  • Page 9: Names Of Parts And Materials

    7.0 Names of parts and materials TA-5 series TA-5 FAT TA-5 FPT, FTT TA-5 FST TA-5 FVT, FXT C: Out Manifold I: Lift Point A: Air Valve F: Pump Base D: Out Chamber J: Ground Connection B: Reset Button G: Discharge Port Point In Manifold Intake Port...

  • Page 10: Series

    TA-15 series TA-15 BA_ TA-15 FP_ TA-15 BS_ TA-15 FVT C: Out Manifold I: Lift Point A: Air Valve F: Pump Base J: Ground Connection B: Reset Button D: Out Chamber G: Discharge Port In Manifold Point Intake Port Aluminum type Type Switching Portion Fluid contact...

  • Page 11: Assembly

    8.0 Assembly Installation of accessories 1. Remove all packing materials immediately after reception. Check the consignment for damage immediately on arrival and make dure that the name plate/type designation is in accordance with the packing slip and your order. 2. Attach the air valve and the silencer (nipple) (see 7.0 and 20.0). Caution •...

  • Page 12: Installation

    9.0. Installation Method of transport • When lifting the pump using a chain host or crane before transporting it, be sure to lift it by the specified lift point (see 7.0 Names of parts and materials). Warning • Be careful that nobody will pass under the pump when you lift it. It would be very dangerous if the pump should fall.
  • Page 13 Caution • Even if you do not use the flexible mount to secure the pump in place, mount it in such a way that vibration generated by pump will be absorbed. • If the pump will be submerged during operation, follow the steps below: Verify the corrosion resistance of each component of the pump, and do NOT expose the pump to any fluid for which it does not have proper corrosion resistance.

  • Page 14: Connecting The Ground Wire

    4.4. is visible on the name plate. YE ATEXJPV01X II2GDIIB/IIC95ºC Pump type Below the symbol is indicated what zones SPX Process Max air press and equipment group is applicable. The Equipment BE NV Fig. 4.4 Evenbroekveld 2-6...

  • Page 15: Connection

    10.0 Connection 10.1 Connecting fluid piping 1) Connect a flow valve and a drain valve to the fluid discharge port of the pump. 2) Connect a valve for maintenance to the fluid suction intake port of the pump. 3) Connect a hose to the valve on the suction-port side and the valve of the discharge-port side of the pump.

  • Page 16: Connecting Air Piping

    10.2 Connecting air piping Warning Before starting work, make sure that the air compressor is shut off. 1) Connect an air valve, air filter, regulator and if necessary lubricator (hereinafter called the “peripheral equipment”) to hose which connected to compressor. Refer (NOTE) for detail information.

  • Page 17: Operation

    11.0 Operation 11.1 Method of operation Caution • Before starting the pump, make sure that all piping is properly connected. • Also, before starting the pump, make sure that all the bolts are securely tightened. (Refer to the maintenance manual for the bolts that a regulation torque are explained). •...

  • Page 18: Shutdown

    11.3 Shutdown Close the air valve of the pump and shut off the supply air. Caution • There is no problem in shutting down the pump with the flow valve closed while air is being supplied; however, if this condition continues for many hours while there is nobody watching the pump, it may continue running when there is a leak from the pump or piping, and fluid may continue flowing out of the position of leakage.

  • Page 19: Method Of Cleaning

    12.0 Method of cleaning Caution • Before starting operation, make sure that compressed air is not supplied to the pump. • Before starting operation, make sure that the pump is not pressurised. 1) Remove the hose from the suction side of the pump. 2) Close the flow valve on the discharge side, open the drain valve, and then operate a pump by starting air pressure for a while to discharge any fluid remaining inside the pump as much as possible.

  • Page 20: Trouble Shooting

    14.0 Trouble shooting Cause Action to be taken Pump does not rum The exhaust port (silencer) of pump is Check and clean the exhaust port and clogged with sludge. silencer. Air is not supplied. Start the compressor and open the air valve and air regulator.
  • Page 21 Check each connection part and tighten loose. the bolts. • If disassembly is required, see Chapter 16.0 and following chapters. • If any of the above mentioned causes does not apply to your problem, contact SPX Process Equipment. A.0200.301 – IM-TA/03.00 EN (03/2007)

  • Page 22: Main Specifications

    1.4 kg 1.7 kg 1) Do not use the flat valve type pump for the liquids with slurry. 2) Limitation of viscosity is highly dependent on application. Contact SPX Process Equipment for more information. 15.2 TA-15 series Type Nominal Diameter 1/2”...

  • Page 23: Balls And Valve Seats

    16.0 Balls and valve seats 16.1 Disassembly 16.1.1 FAT, FST, BA_, BS_ types – See 20.0 Exploded View (Fig. 6.1, 6.2, 6.3 and 6.4 show the TA-5 FAT.) • Remove the 4 retainer bolts from the “out” manifold, and remove the “out” manifold. Fig 6.1 •...

  • Page 24: Fp_, Fvt Types

    16.1.2 FP_, FVT types – See 20.0 Exploded View (Fig. 6.5, 6.6, 6.7 and 6.8 show the TA-5 FPT.) • Remove the 4 retainer nuts from the out manifold, and remove the “out” manifold. Note • When the retainer nuts on both sides of the tie rod are removed, the “in”...

  • Page 25: Checking

    16.2 Checking 16.2.1 Ball valve type • Ball (Fig. 6.9) Measure the outside diameter, and if it is outside the usable range, replace the ball. Usable range of Ball TA-15 S ø 20.0 ~ S ø 22.8 mm Fig 6.9 •...

  • Page 26: Diaphragm And Center Rod

    17.0 Diaphragm and Center rod 17.1 Disassembly 17.1.1 FAT, FST, BA_, BS_ types – See 20.0 Exploded View (Fig. 7.1, 7.2, and 7.3 show the TA-5 FAT.) • Remove the ball or flat valve and valve seat. (see 16.1.1 Disassembly FAT, FST, BA_, BS_, types) •...

  • Page 27: Fp_, Fvt Types

    17.1.2 FP_, FVT types – See 20.0 Exploded View (Fig. 7.4, 7.5 and 7.6 show the TA-5 FPT.) • Remove the flat valve and valve seat (see 16.1.2 Disassembly BP_,BV_ types) • Remove the 4 (6 on the TA-15) retainer nuts from the “out”...

  • Page 28: Checking

    17.2 Checking • Diaphragm If the diaphragm is worn out or damaged, replace it. Guideline of diaphragm life TA-5 PTFE 30,000,000 strokes TA-15 CR, NBR, PTFE, EPDM 10,000,000 strokes TPEE, TPO 15,000,000 strokes • Center rod (Fig. 7.7) Measure the diameter, and if it is outside the usable range, replace the center rod.

  • Page 29: B_C, B_E, B_N, B_T, Fpc, Fpn, F_E, F_T - Types

    17.3.2 B_C, B_E, B_N, B_T, FPC, FPN, F_E, F_T - types – See 20.0 Exploded View Assemble in the reverse order of disassembly. • Apply lubricating oil to the center rod, and insert it into the main body. O ring •...

  • Page 30: Pilot Valve, Guide And Bushing

    18.0 Pilot valve, Guide and Bushing 18.1 Dissambly 18.1.1 TA-5 – See 20.0 Exploded View • Remove the diaphragm and center rod (see 17.1Disassembly). • Remove the main body. • Draw out the pilot valve assembly. • Remove the O ring and bushing. Fig 8.1 18.1.2 TA-15 –...

  • Page 31: Checking

    18.2 Checking • TA-5 – Bushing (Fig. 8.3). Measure the inside diameter, and if it is outside the usable range, replace the bushing. Usable range of bushing ø 10.1 ~ ø 10.3 mm Fig 8.3 • TA-15 – Guide (Fig. 6.4). Measure the inside diameter, and if it is outside the usable range, replace the guide.

  • Page 32: Seal Ring And Sleeve

    19.0 Seal ring and sleeve 19.1 Disassembly – See 20.0 Exploded View (Fig. 7.1, 7.2 and 7.3 show the TA-5 FAT.) • Remove the cap using the Accessory tool (special tool: Part No. 271-771132). Fig 9.1 • Draw out the spool valve assembly using the player, and remove the seal ring from the spool valve assembly.

  • Page 33: Checking

    19.2 Checking • Seal ring (Fig. 9.4). Measure the inside thick diameter, and if it is outside the usable range, replace the seal ring. If the seal ring is worn out or cracked, replace it. Usable range of seal ring TA-5 1.40 ~ 1.45 mm Fig 9.4...

  • Page 34: Exploded Views

    20.0 Exploded views 20.1 TA-5 FAT, FST A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 35 Parts list – TA-5 FAT, FST (Kits see page 36) Description 272-682-528 272-682-528 BOLT 272-628-010 272-628-010 272-681-855 272-681-855 SPRING WASHER 272-631-328 272-631-328 WASHER 272-709-470 272-831-274 MANIFOLD 272-802-047 272-802-048 BODY ASSY Included in Diaphragm Kits O-RING Included in Diaphragm Kits DIAPHRAGM 272-709-477 272-709-476 CENTRE DISC...
  • Page 36 Diaphragm Kits – TA-5 FAT, FST (See drawing on page 34) For pump: TA-5 FAT, FST 272-K05D-MT Diaphragm O-ring O-ring O-ring Washer Valve Kits – TA-5 FAT, FST (See drawing on page 34) For pump: TA-5 FAT, FST 272-K05V-AT Flap valve Valve seat Retainer O-ring...

  • Page 37: Fpt, Fvt

    20.2 TA-5 FPT, FVT A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 38 Parts list – TA-5 FPT, FVT (Kits see page 39) Description 272-682-748 272-682-748 BOLT 272-628-010 272-628-010 272-681-855 272-681-855 SPRING WASHER 272-631-328 272-631-328 WASHER 272-780-132 272-780-054 MANIFOLD 272-802-321 272-802-849 BODY ASSY Included in Diaphragm Kits O-RING Included in Diaphragm Kits DIAPHRAGM 272-771-089 272-771-579 CENTRE DISC...
  • Page 39 Diaphragm Kits – TA-5 FPT, FVT (See drawing on page 37) For pump: TA-5 FPT, FVT 272-K05D-PT Diaphragm O-ring O-ring O-ring O-ring Valve Kits – TA-5 FPT, FVT (See drawing on page 37) For pump: TA-5 FPT TA-5 FVT 272-K05V-PT Qty 272-K05V-VT Flap valve Flap valve...

  • Page 40: Ftt, Fxt

    20.3 TA-5 FTT, FXT A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 41 Parts list – TA-5 FTT, FXT (Kits see page 42) Description 272-000-109 272-000-109 THREAD END 272-000-091 272-000-091 CAP NUT 272-681-855 272-681-855 SPRING WASHER 272-631-328 272-631-328 WASHER 272-02-0065 272-000-103 MANIFOLD Included in Diaphragm Kits O-RING Included in Diaphragm Kits DIAPHRAGM 272-780-121 272-780-121 CENTRE DISC Included in Diaphragm Kits O-RING...
  • Page 42 Diaphragm Kits – TA-5 FTT, FXT (See drawing page 40) For pump: TA-5 FTT, FXT 272-K05D-PT Diaphragm O-ring O-ring O-ring O-ring Valve Kits – TA-5 FTT, FXT (See drawing page 40) For pump: TA-5 FTT TA-5 FXT 272-K05V-TT 272-K05V-XT Flap valve Flap valve Valve seat Valve seat...

  • Page 43: Airmotor Kit And And Airmotor Seal Kit

    20.4 TA-5 – Airmotor Kit and and Airmotor Seal Kit Airmotor Kit for TA-5 – 272-K05-AM Airmotor Seal Kit for TA-5 – 272-K05-AMS Description 6-24 O-ring Description O-ring 6-24 O-ring 6-15 O-ring O-ring 6-15 O-ring 6-25 Spring 6-10 Bush 6-19 Cushion 6-20 Muffler...

  • Page 44: Ba_, Bs

    20.5 TA-15 BA_, BS_ A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 45 Parts list – TA-15 BAC, BAN, BAH, BAT, BAS (Kits see page 46) BAC, BAN, BAH BAT, BAS Description 272-683-171 272-683-171 BOLT 272-631-329 272-631-329 WASHER 272-681-300 272-681-300 SPRING WASHER 272-628-012 272-628-012 Included in Diaphragm Kits and Valve Kits O-RING Included in Valve Kits BALL GUIDE Included in Valve Kits BALL...
  • Page 46 Diaphragm Kits – TA-15 BAC, BAN, BAH, BAT, BAS (See drawing on page 44) For pump: TA-15 BAN TA-15 BAH TA-15 BAC TA-15 BAS TA-15 BAT 272-K15D-MN Qty 272-K15D-MH 272-K15D-MC Qty 272-K15D-MS 272-K15D-MT 16-1 Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm 16-8 O-ring –...
  • Page 47 Parts list – TA-15 BSC, BSN, BSH, BST, BSS (Kits see page 48) BSC, BSN, BSH BST, BSS Description 272-683-224 272-683-171 BOLT 272-631-329 272-631-329 WASHER 272-681-300 272-681-300 SPRING WASHER 272-628-012 272-628-012 Included in Diaphragm Kits and Valve Kits O-RING Included in Valve Kits BALL GUIDE Included in Valve Kits BALL...
  • Page 48 Diaphragm Kits – TA-15 BSC, BSN, BSH, BST, BSS See drawing on page 44) For pump: TA-15 BSN TA-15 BSH TA-15 BSC TA-15 BSS TA-15 BST 272-K15D-MN Qty 272-K15D-MH Qty 272-K15D-MC Qty 272-K15D-MS Qty 272-K15D-MT 16-1 Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm 16-8 O-ring...

  • Page 49: Fp_, Fvt

    20.6 TA-15 FP_, FVT A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 50 Parts list – TA-15 FP_, FVT (Kits see page 51) FPC, FPN, FPH FPT, FPS Description 272-684-310 272-684-310 272-684-310 BOLT 272-631-329 272-631-329 272-631-329 WASHER 272-681-300 272-681-300 272-681-300 SPRING WASHER 272-628-012 272-628-012 272-628-012 Included in Diaphragm Kits and Valve Kits O-RING Included in Valve Kits VALVE GUIDE Included in Valve Kits...
  • Page 51 Diaphragm Kits – TA-15 FP_, FVT (See drawing on page 49) For pump: TA-15 FPN TA-15 FPH TA-15 FPC TA-15 FPS TA-15 FPT, FVT 272-K15D-PN 272-K15D-PH 272-K15D-PC 272-K15D-PS 272-K15D-PT 16-1 Diaphragm Diaphragm Diaphragm Diaphragm Diaphragm 16-8 O-ring – O-ring – O-ring O-ring O-ring...

  • Page 52: Ftt, Fxt

    20.7 TA-15 FTT, FXT A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 53 Parts list – TA-15 FTT, FXT (Kits see page 54) Description 272-000-111 272-000-111 THREAD END 272-681-855 272-681-855 WASHER 272-631-328 272-631-328 SPRING WASHER 272-000-091 272-000-091 CAP NUT Included in Diaphragm Kits and Valve Kits O-RING Included in Valve Kits VALVE GUIDE Included in Valve Kits FLAP VALVE Included in Valve Kits...
  • Page 54 Diaphragm Kits – TA-15 FTT, FXT (See drawing on page 52) For pump: TA-15 FTT, FXT 272-K15D-PT 16-1 Diaphragm 16-8 O-ring O-ring 16-2 O-ring Valve Kits – TA-15 FTT, FXT (See drawing on page 52) For pump: TA-15 FXT TA-15 FTT 272-K15V-XT 272-K15V-TT Flap valve...

  • Page 55: Airmotor Kit And Airmotor Seal Kit

    20.8 TA-15 – Airmotor Kit and Airmotor Seal Kit Airmotor Kit for TA-15 – 272-K10/15-AM Airmotor Seal Kit for TA-15 – 272-K10/15-AMS Description Description 15-18 O-ring 15-18 O-ring 15-6 O-ring 15-6 O-ring 15-4 O-ring 15-4 O-ring 15-19 O-ring 15-19 O-ring 15-10 Spring 15-15-1...

  • Page 56: Dimensional Drawings

    21.0 Dimensional drawings 21.1 TA-5 TA-5 FAT, TA-5 FST TA-5 FPT, TA-5 FVT TA-5 FTT, TA-5 FXT A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 57 21.2 TA-15 TA-15 BA_ TA-15 BS_ TA-15 FP_, TA-15 FVT TA-15 FTT, TA-15 FXT A.0200.301 – IM-TA/03.00 EN (03/2007)
  • Page 58 22.0 Performance curves 22.1 TA-5 TA-5 FAT, TA-5 FST 100 Nl/min 150 Nl/min 200 Nl/min 50 Nl/min Water discharge, l/min TA-5 FPT, TA-5 FVT, TA-5 FTT, TA-5 FXT Water discharge, l/min To achieve the best diaphragm lifetime and the most efficient air consumption, select a pump 1.5 times the required capacity.
  • Page 59 22.2 TA-15 TA-15 BA_, TA-15 BS_ 100 Nl /min 200 Nl/min 300 Nl/min 400 Nl/min Water discharge, l/min TA-15 FP_ , TA-15 FVT, TA-15 FTT, TA-15 FXT Water discharge, l/min To achieve the best diaphragm lifetime and the most efficient air consumption, select a pump 1.5 times the required capacity.

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