SPX Power Team PE55-E110 Series Operating Instructions Manual
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SPX Power Team PE55-E110 Series Operating Instructions Manual

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SPX Hydraulic Technologies
5885 11th Street
Rockford, IL 61109-3699 USA
powerteam.com
© 2014 SPX CORPORATION
Tech Services: +1 800 477 8326
Fax: +1 800 765 8326
Order Entry: +1 800 541 1418
Fax: +1 800 288 7031
HYDRAULIC PUMP
MAX. CAPACITY : SEE PUMP DATA PAGE
Operating instructions for:
1
PE55XX - E110 SERIES
PE55XX - E220 SERIES
Form No. 1000862
Rev. 0 December, 2014

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Summary of Contents for SPX Power Team PE55-E110 Series

  • Page 1 Rockford, IL 61109-3699 USA Order Entry: +1 800 541 1418 powerteam.com Fax: +1 800 288 7031 PE55XX - E220 SERIES HYDRAULIC PUMP MAX. CAPACITY : SEE PUMP DATA PAGE Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 2: Table Of Contents

    Reservoir Vent Air Filter (Optional for all pumps) 4� Draining And Cleaning The Reservoir TROUBLESHOOTING GUIDE ������������������������������������������������������������������������������������������������������������ 20 HYDRAULIC SCHEMATIC ������������������������������������������������������������������������������������������������������������������ 24 SPX HYDRAULIC TECHNOLOGIES �������������������������������������������������������������������������������������������������� 25 DECLARATION OF CONFORMITY ���������������������������������������������������������������������������������������������������� 26 Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 3: Safety Definitions

    • These components are designed for general use in normal environments. These components are not specifically designed for lifting and moving people, agri-food machinery, certain types of mobile machinery or special work environments such as: explosive, flammable or corrosive. Only the user can decide the suitability of this machinery in these conditions or extreme environments. Power Team will supply information necessary to help make these decisions. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 4 • Changing the voltage on this unit is an involved, and if improperly performed, hazardous proce- dure. Consult the manufacturer for specific information before attempting any rewiring. • All PE55 Series pump motors must be wired for clockwise (CW) rotation when viewed from the lead end (top) of the motor. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 5 • Always shut off the motor or engine and relieve pressure before breaking any connections in the system. • The motor or engine is the major part of the weight of the pump. Always take this into consideration when lifting or moving the pump. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 6 • The customer can choose from a variety of motors, controls, reservoirs, and other options. These instructions will include directions for options that your particular pump may not have. • Do not change motors without consulting the pump manufacturer’s Technical Services Department. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 7: Set-Up Instructions

    Check the reservoir for possible low fluid level and fill to proper level with approved, com- patible hydraulic fluid as necessary (see “Filling The Pump Reservoir” section under Set-up Instructions). Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 8: Pump Operation

    Use blocking and cribbing to guard against a falling load. Do not drop the load. The use of a load lowering or metering valve is recommended in addition to the pump directional control valve. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 9: Electric Pump

    12 (3.32) 8 (8.37) 8 (8.37) 14 (2.09) 10 (5.37) 8 (8.37) 6 (13.30) 12 (3.32) 10 (5.37) 8 (8.37) 6 (13.30) 12 (3.32) 10 (5.37) 6 (13.30) 4 (21.29) Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 10: Directional Control Valve Options

    OFF. The cylinder will HOLD pressure. D. To retract the cylinder, turn the valve control handle clockwise (CW) slowly. 2-position, 2-way Manual Valve Port Figure 1 Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 11: 3-Position, 3-Way Manual Valve Used With Single-Acting Cylinders (Figure 3)

    9500 9506 (non posi-check) (with posi-check) (non posi-check) Stem Cap Screw Port “B” Leave plugged if using only Valve Handle one port 2-Position 3-Position Port “A” Figure 2 Figure 3 Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 12 DOUBLE-ACTING CYLINDER(S) IN THE CIRCUIT CONTROLLED BY A PUMP-MOUNTED VALVE CONTROLLED BY A PUMP-MOUNTED VALVE Other valves are available. Consult your dealer, catalog or valve operating instructions for details of operation. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 13: Posi-Check" Valves

    9610 Activate the pump unit to advance the cylinder. Release the remote switch to release pressure and retract the cylinder. DANGER Never use this valve for lifting a load! Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 14: Solenoid Controlled, Pilot Operated Valve Used With Single-Acting Cylinders

    Return: When solenoid “A” is energized, fluid from the pump and from the cylinder is directed back to tank. NOTE Pressure holds without loss when shifted from cylinder port to the neutral (HOLD) position. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 15: Solenoid Controlled, Pilot Operated Valve Used With Double-Acting Cylinders

    (one double-acting cylinder may be used). Interflow will occur. If a different set-up or cylinder is being considered, contact your nearest Power Team facility. Pump- mounted Valve Figure 5 Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 16: Adjusting The Pressure Regulating Controls

    Generally, the pressure switch should be used with the pressure regulating valve. A pressure switch can be used alone for operating electrical devices such as motors, solenoids, relays, etc., which are located else- where in the circuit. Refer to Figure 7. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 17 D. Release pressure. Run the pump to check the pressure setting and cut-out of the motor. It may be nec- essary to make a second adjustment. NOTE When the pressure switch setting is reached, the motor will shut off. However, the inertia of the motor continues to deliver fluid for a brief period. The pressure regulating valve bypasses this surplus hy- draulic fluid, preventing it from going into the system. As a result, the pressure differential can be held to approximately 300 PSI (21 BAR). Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 18: Preventive Maintenance

    Three hundred hours of use under general shop conditions is considered a standard change interval. Rain, clean, and refill the reservoir with a high grade hydrau- lic fluid. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 19: Maintenance Cleaning

    C. Place the pump and motor assembly back onto the reservoir, and secure with machine screws. D. Fill the reservoir with a clean, high grade hydraulic fluid (refer to “Filling The Pump Reservoir” under Set-up Instructions for proper fluid level for your pump). Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 20: Troubleshooting Guide

    • It is best to check for system leaks by using a hand pump and applying pressure to the suspect area. Watch for leaking fluid and follow it back to its source. Never use your hand or other body parts to check for a possible leak. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 21 4. Hydraulic fluid is of a higher viscous. viscosity than necessary. Change to a lighter fluid. 5. Reservoir capacity is too 5. Use smaller cylinder(s) or small for the size of larger reservoir. cylinder(s) used. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 22 5. Inadequate power supply. 5. Refer to“Electric Pump” information under “Pump Operation” section. 6. Leaking control valve or 6. Contact a Power Team defective pump. Authorized Hydraulic Service Center. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...
  • Page 23 Service Center. cylinder. Pump delivers excess oil 1. Faulty pressure gauge. 1. Calibrate gauge. pressure. 2. Relief valve not properly 2. Contact a Power Team set. Authorized Hydraulic Service Center. Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 24: Hydraulic Schematic

    HYDRAULIC SCHEMATIC (REF) INTERNAL RELIEF EXTERNAL RELIEF VALVE VALVE 10,400 PSI 10,150 PSI TO VALVE UNLOADING VALVE 1062 PSI SUPERCHARGE RELIEF VALVE 175 PSI Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 25: Spx Hydraulic Technologies

    SPX HYDRAULIC TECHNOLOGIES Form No. 1000862 © 2014 SPX CORPORATION Rev. 0 December, 2014...

  • Page 26: Declaration Of Conformity

    The Netherlands November 23, 2014 NL-6471 WX Eygelshoven The Netherlands ------------------------------------------ ---------------------------------------------- Christophe Bouvet, Managing Director Andreas J. Klemm, Appl.Eng. Manager Form No. 1000862 © 2014 SPX CORPORATION Form No 10_____ Rev. 0 December, 2014 Rev 1 Jan 2, 2013...
  • Page 27 SAFETY DATA SHEET Hyspin HVI 46 Section 1. Identification Product name Hyspin HVI 46 SDS no. 460902 Code 460902-VN02 Relevant identified uses of the substance or mixture and uses advised against Product use Hydraulic fluid. For specific application advice see appropriate Technical Data Sheet or consult our company representative.
  • Page 28 Section 3. Hazards identification Disposal Not applicable. Routes of entry Dermal contact. Eye contact. Inhalation. Other hazards which do not Defatting to the skin. Note: High Pressure Applications result in classification Injections through the skin resulting from contact with the product at high pressure constitute a major medical emergency.
  • Page 29 Section 5. Firefighting measures Special protective actions No action shall be taken involving any personal risk or without suitable training. for fire-fighters Promptly isolate the scene by removing all persons from the vicinity of the incident if there is a fire. Special protective Fire-fighters should wear positive pressure self-contained breathing apparatus (SCBA) and full turnout gear.
  • Page 30 Section 8. Exposure controls/personal protection Control parameters Occupational exposure limits Ingredient name Exposure limits Distillates (petroleum), hydrotreated heavy paraffinic Ministry of Health (Viet Nam). TWA: 5 mg/m³ 8 hours. Issued/Revised: 10/2002 Form: Mist STEL: 10 mg/m³ 15 minutes. Issued/ Revised: 10/2002 Form: Mist Distillates (petroleum), solvent-dewaxed heavy paraffinic Ministry of Health (Viet Nam).
  • Page 31 Section 8. Exposure controls/personal protection working conditions. Skin protection Use of protective clothing is good industrial practice. Personal protective equipment for the body should be selected based on the task being performed and the risks involved and should be approved by a specialist before handling this product.
  • Page 32 Section 10. Stability and reactivity Reactivity No specific test data available for this product. Refer to Conditions to avoid and Incompatible materials for additional information. Chemical stability The product is stable. Possibility of hazardous Under normal conditions of storage and use, hazardous reactions will not occur. Under normal conditions of storage and use, hazardous polymerisation will not reactions occur.
  • Page 33 Section 11. Toxicological information Carcinogenicity No known significant effects or critical hazards. Mutagenicity No known significant effects or critical hazards. Teratogenicity No known significant effects or critical hazards. Developmental effects No known significant effects or critical hazards. Fertility effects No known significant effects or critical hazards. Numerical measures of toxicity Acute toxicity estimates Not available.
  • Page 34 Section 14. Transport information IMDG IATA UN number Not regulated. Not regulated. UN proper shipping name Transport hazard class(es) Packing group Environmental hazards Additional information Special precautions for user Not available. Transport in bulk according Not available. to Annex II of Marpol and the IBC Code Section 15.
  • Page 35 Section 16. Other information History 06 October 2020 Date of issue/ Date of revision Date of previous issue 8/3/2018 Prepared by Product Stewardship Key to abbreviations ATE = Acute Toxicity Estimate BCF = Bioconcentration Factor GHS = Globally Harmonized System of Classification and Labelling of Chemicals IATA = International Air Transport Association IBC = Intermediate Bulk Container IMDG = International Maritime Dangerous Goods...

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