Advertisement
Table of Contents
- 1 Safety Definitions
- 2 Safety Precautions
- 3 Power Supply
- 4 Gasoline Engine
- 5 Hydraulic Fluids
- 6 Setup Instructions
- 7 Pump Operation
- 8 Directional Control Valve Options
- 9 Adjusting the Pressure Regulating Controls
- 10 Adjusting the Pressure Regulating Valve
- 11 Adjusting the Pressure Switch
- 12 Preventive Maintenance
- 13 Draining and Cleaning the Bladder
- 14 Troubleshooting Guide
- 15 Power Team Facilities
- Download this manual
See also:
User Manual
SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA
Internet Address:
http://www.powerteam.com
Pump
kw
PE8 Series
.37
PE17 Series
.37
PA17 Series
1.12
PE30 Series
.74
PG30 Series
1.49
PE46 Series
1.12
PA46 Series
2.24
PE55 Series
.84
PA55 Series
2.24
PG55 Series
2.98
PR10 Series
.19
PG18 Series
1.86
PG120 Series
4.1
PQ120 Series
2.24
PG400 Series
14.9
66262
2.24
NOTE:
•
For a detailed parts list or to locate a Power Team Authorized
Hydraulic Service Center, contact your nearest Power Team facility.
A list of all Power Team facilities is located at the end of this
document.
•
Carefully inspect the pump upon arrival. The carrier, not the
manufacturer, is responsible for any damage resulting from
shipment.
•
The customer can choose from a variety of motors, controls,
reservoirs, and other options. These instructions will include
directions for options that your particular pump may not have.
•
Do not change motors without consulting the pump manufacturer's
Technical Services Department.
© 2005 SPX Corporation
Tech. Services: (800) 477-8326
Fax: (800) 765-8326
Order Entry: (800) 541-1418
Fax: (800) 288-7031
HYDRAULIC PUMP
Max. Capacity: See Pump Data Plate
dB(A) at
Definition: A hydraulic pump delivers hydraulic fluid under
Idle and
pressure through the use of compressed air, an electric motor,
700 Bar
or a gas engine as a power source.
UNIVERSAL
67/81
MOTOR
67/81
85/90
87/82
84/96
77/81
GASOLINE
85/90
ENGINE
87/86
87/88
75/87
65/72
81/96
85/95
73/78
N/A
N/A
®
Operating Instructions for:
Electric Motor Powered Pumps
Gas Engine Powered Pumps
Rotary Air Motor Powered Pumps
(As listed in EC Declaration)
TEFC MOTOR
RESERVOIR
Form No. 102875
AIR MOTOR
DC MOTOR
12 VDC
Sheet No.
1 of 8
Rev 10
Date: 02 Mar 2005
Advertisement
Table of Contents
Related Manuals for SPX Power Team PE17 Series
Summary of Contents for SPX Power Team PE17 Series
- Page 1 These instructions will include directions for options that your particular pump may not have. • Do not change motors without consulting the pump manufacturer's Technical Services Department. Sheet No. 1 of 8 Rev 10 Date: 02 Mar 2005 © 2005 SPX Corporation...
-
Page 2: Safety Definitions
Operating Instructions, Form No. 102875, Back sheet 1 of 8 SAFETY DEFINITIONS Safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important. DANGER - Danger is used only when your action or lack of action will cause serious human injury or death. -
Page 3: Power Supply
Operating Instructions Form No. 102875 SAFETY PRECAUTIONS (GENERAL) CONTINUED - • High pressure fluid is present throughout a hydraulic system. Always use caution when operating, repairing, or maintaining this equipment. Before beginning any work on any hydraulic system component, stop the equipment, disconnect from its power source, and relieve all pressure in all parts of the system. -
Page 4: Hydraulic Fluids
Operating Instructions, Form No. 102875, Back sheet 2 of 8 SAFETY PRECAUTIONS (POWER SUPPLY) CONTINUED - Air Driven Motor • A quick disconnect must be installed in the air line to the pump. • Disconnect air supply and relieve pressure when pump is not in use or when breaking any connection in the hydraulic system. -
Page 5: Setup Instructions
Operating Instructions Form No. 102875 SET-UP INSTRUCTIONS Filling The Pump Reservoir Or Bladder NOTE: Most pumps are shipped without hydraulic fluid in the reservoir. Hydraulic fluid may have been shipped with the pump in a separate container. If hydraulic fluid is needed, use 215 SSU @ 100° F (47 cSt @ 38°... -
Page 6: Pump Operation
Operating Instructions, Form No. 102875, Back sheet 3 of 8 PUMP OPERATION When operating the pump for the first time: 1. Valve and hose connections must be tight, and the reservoir or bladder must be filled to the proper fluid level. Start the motor. - Page 7 Operating Instructions Form No. 102875 PUMP OPERATION CONTINUED - GAS PUMP Gasoline-Powered: Consult the instruction manual for the gasoline engine to determine its specifications. 1. Place the valve in the neutral or hold position. 2. Start the gas engine according to the operating instruction manual provided. 3.
-
Page 8: Directional Control Valve Options
Operating Instructions, Form No. 102875, Back sheet 4 of 8 DIRECTIONAL CONTROL VALVE OPTIONS NOTE: • Some valves return fluid to the reservoir or bladder when the pump stops or when the valve is shifted. The correct valve must be used, especially when lifting a load. •... - Page 9 Operating Instructions Form No. 102875 VALVE OPTIONS CONTINUED - 3-Position, 4-Way Manual Valve used with Double-acting Cylinders Gauge Gauge Gauge Gauge Gauge Gauge 9500 (non posi-check) 9506 (with posi-check) 9511 (non posi-check) Stem Cap Screw Port "B" Leave plugged if Valve Handle using only one port...
- Page 10 Operating Instructions, Form No. 102875, Back sheet 5 of 8 VALVE OPTIONS CONTINUED - Gauge (Outlet Port) "Posi-Check" Valves If a "Posi-Check" open center valve is used, a hydraulic gauge in the gauge port shows zero pressure when the valve is switched to the neutral (hold) position.
-
Page 11: Adjusting The Pressure Regulating Controls
Operating Instructions Form No. 102875 VALVE OPTIONS CONTINUED - Solenoid Controlled, Air Operated Valve Used With Single- or Double-acting Cylinders OPERATION Position "A" (Air Port "A"): Pressure to Port "A". Port "B" to tank. Position "B" (Air Port "B"): Pressure to Port "B". Port "A" to tank. NOTE: All ports open to tank during transition Gauge Gauge... -
Page 12: Adjusting The Pressure Regulating Valve
Operating Instructions, Form No. 102875, Back sheet 6 of 8 ADJUSTING THE PRESSURE REGULATING CONTROLS CONTINUED - Adjusting The Pressure Regulating Valve NOTE: For easy adjustment of the pressure regulating valve, always adjust the pressure by increasing to the desired pressure setting. 1. -
Page 13: Preventive Maintenance
Operating Instructions Form No. 102875 PREVENTIVE MAINTENANCE WARNING: To help prevent personal injury, • Disconnect the pump from the power supply before performing maintenance or repair procedures. • Repairs and maintenance are to be performed in a dust-free area by a qualified technician. Checking The Hydraulic Fluid And Filling The Reservoir (Except Bladder Type, See Below) The hydraulic fluid level should be checked after initial set-up and after each ten hours of use. -
Page 14: Draining And Cleaning The Bladder
Operating Instructions, Form No. 102875, Back sheet 7 of 8 PREVENTIVE MAINTENANCE CONTINUED - Draining And Cleaning The Reservoir (Except Bladder Type, See Below) IMPORTANT: Clean the pump exterior before the pump interior is removed from the reservoir. 1. Remove the screws fastening the motor and pump assembly to the reservoir. IMPORTANT: Do not damage the gasket or pump filter or pressure regulating valves when lifting the pump and motor off the reservoir. - Page 15 Operating Instructions Form No. 102875 TROUBLE-SHOOTING GUIDE CONTINUED - PROBLEM CAUSE SOLUTION Electrical overload protector 1. Wired incorrectly. 1. See Service Bulletin #9903PT at keeps tripping. the end of this document. Pump is not delivering fluid or 1. Fluid level too low. 1.
-
Page 16: Power Team Facilities
POWER TEAM FACILITIES ® UNITED STATES CHINA EUROPE C E R T I F I E D SPX Corporation-Fluid Power 212 Jiang Ning Road Albert Thijsstraat 12 CATIC Tower 23C 6471 WX Eygelshoven 5885 11th Street Netherlands Rockford, IL 61109-3699...