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Summary of Contents for Blastrac BG-250RS
- Page 1 Original instructions in English OPERATING INSTRUCTIONS BG-250RS VERSION 1.1...
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Page 2: Maintenance Log
Inspection comments Inspection before initial operation on: __________________________________________ __________________________________________ Date of initial operation: __________________________________________ Serial number & Year of manufacture: __________________________ _____________ Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person... -
Page 3: Table Of Contents
Checkpoints of machine safety Checkpoints of work area Manual moving of the machine Changing the diamond disc 5. Operating Working with the BG-250RS Remote System Operating during grinding Switching off the BG-250RS 6. Maintenance Replacing the flexible coupling: Other maintenance Remote control maintenance 7. -
Page 4: Introduction
The BG-250RS can be used on almost any floor to plane, to remove coatings or glue residues or to make ready for coatings. This machine may not be used on wood. -
Page 5: Accessories
Accessory’s There are several types of discs that may be used on this machine. The discs that can be used are: E01419 Diamond disc 250mm soft Red E01402 Diamond disc 250mm middle Green E01417 Diamond disc 250mm hard Blue BG707114 250mm black star grinding disc BG707250 250mm PCD grinding disc... -
Page 6: Electrical Safety
Electrical safety a) Use only extension cables for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine. Do not use damaged extension cables. b) Electrical cables must be rolled entirely off of the reels. c) Any damage to the electric cables and/or electrical components is not permitted. -
Page 7: Grinding Safety
Dustcollector safety a) Always use a Blastrac dust collector to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. b) When working on or around carcinogenic or pathogenic substances, the dust collector must be fitted with a HEPA filter. -
Page 8: Asbestos Safety
Asbestos safety a) Always check and comply with the local authorities and regulations! b) Employees that are responsible for the execution of the asbestos removal must be trained and certified accordingly. c) Operators and other third parties that are involved in asbestos removal and in that context are present in the work area must have sufficient knowledge of the risks with respect to asbestos. -
Page 9: Transport Safety
Be aware of your surroundings and machine operating level. Do not side hill, do not run on steep incline, this could cause machine to tip over. b) The net weight of the BG-250RS is 230 kg. Use a crane or lift when transporting the machine, use the lifting eye of the machine. -
Page 10: Signs On The Machine
3.10 Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP2 or ! Danger Hazardous voltage in motor higher. even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 11: Initial Operation
4. Initial operation Before using the machine it is essential to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Before switching on the machine make sure that no-one can be endangered when the machine starts up! Checkpoints power supply Use only extension cables for extending the main cable that are sized and marked in accordance with ... -
Page 12: Manual Moving Of The Machine
Manual moving of the machine The machine can be moved around manually on 3 wheels. Locking pin (2x) Lay the machine backwards on the handle and flip the bracket with the castor front wheel down. Make sure the 2 locking pins are locked into place (1 on the left and 1 on the right side of the bracket). The traction wheels must be disconnected from the drive motors: pull out the locking pin of each rear wheel. -
Page 13: Changing The Diamond Disc
Changing the diamond disc Read chapter 3 “Safety” before changing the disk. Warning! Always wear Personal Protective Equipment! The dust can be hazardous to the health! Wear a dustmask! The disk can get hot! Don’t risk burning your hands! Wear protective gloves! ... -
Page 14: Operating
Before switching on the machine make sure that no-one can be endangered when the machine starts up. Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose. Working with the BG-250RS Remote System Turn on the dust collector before switching on the machine. ... -
Page 15: Operating During Grinding
Make sure that no vehicles, such as forklift trucks and other equipment run over the electric cable and the dust hose. Contact our experts at Blastrac for the correct application of the different tools and their corresponding working speeds. In case of emergency or operating trouble, like vibrations or strong noises, switch the machine... -
Page 16: Maintenance
Pay attention to unusual noises or strong vibrations. Check for the cause of every big change. Call a technician if you have doubts about the cause or when a repair without a technician seems not possible without damages. Only use genuine Blastrac spare parts. Generally the grinding machine requires very little special attention regarding its maintenance. - Page 17 Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motors from moisture, heat, dust and shocks. All repair work must to be done by qualified Blastrac personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is expired when: Non original Blastrac parts have been used ...
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Page 18: Replacing The Flexible Coupling
Replacing the flexible coupling: Push the emergency stop button Pull out the main plug Remove the diamond disc Remove the dustcap Loosen the bolts of the adapter plate and the flexible coupling Take a new flexible coupling (part number: 000118-3) ... -
Page 19: Remote Control Maintenance
Remote control maintenance Always refer to the Safety, Service & Maintenance instructions from the Manufacturer for all information. Periodical Maintenance To maintain availability and operational safety, a regular maintenance is necessary on the system. Daily maintenance Before each use of the transmitter, check the following items for faults or damages: Visual inspection of rubber sealing around levers Broken/faulty switches or controls Visual inspection of transmitter housing (cracks, dents) -
Page 20: Troubleshooting
7. Troubleshooting Fault Possible cause Remedy Excessive vibration Imbalance due to worn or broken grinding Replace all worn or broken parts. tools. And / or unusual noises Replace the flexible coupling Worn out flexible coupling Debris or dirt deposit between the grinding Clean the coupling and grinding disc. -
Page 21: Technical Data
Contact Blastrac BV We Suitable filter unit will assist you with a good advice Design and specifications are subject to change without notice by Blastrac BV Vibration level: Declaration in conformance with EN 12096: 1997 Hand- arm vibration 1,8 m/s²... - Page 22 This way the materials can be re-used in an environmentally responsible manner. Despite the fact that this guide is made with care, Blastrac takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
- Page 23 BLASTRAC EUROPE WE’RE READY TO ASSIST YOU! BLASTRAC THE NETHERLANDS BLASTRAC POLAND BLASTRAC FRANCE EUROPEAN HEAD OFFICE SALES & SERVICE CENTRE SALES & SERVICE CENTRE Utrechthaven 12 Golina, ul. Dworcowa 47E ZI - 29, Av. des Temps Modernes NL - 3433 PN Nieuwegein...
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