Can-Am Spyder RT Series Instructions Manual
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Can-Am Spyder RT Series Instructions Manual

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September 16, 2013 Subject: Can-Am™ Spyder™ RT Predelivery
YEAR
2014

TABLE OF CONTENTS

IMPORTANT NOTICE .......................
UPDATE SUMMARY ........................
MODEL LISTING.............................
UNCRATING ..................................
Crate Cover Removal ..........................
Parts and Sub-crate Removal .................
Parts Check......................................
Lifting the Front of Vehicle ...................
Front Wheels Installation ......................
Vehicle Removal ................................ 11
PARTS TO BE INSTALLED................. 14
Battery ........................................... 22
Body Parts Installation ......................... 24
Front Fenders ................................... 27
Windshield....................................... 28
Models Only) .................................... 29
Antenna .......................................... 33
Hang Tag and Safety Labels .................. 34
Licence Plate .................................... 34
Accessories Installation........................ 35
Vehicle Decals................................... 35
Key Barrel - Trailer RT 622..................... 36
FLUIDS......................................... 36
General Guidelines ............................. 36
Fuel ............................................... 36
Engine Oil........................................ 36
Printed in Canada. (rbl2014-004 en JL)
©2013 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.
Instructions
MODEL
Spyder RT Series
pages for complete listing
Page
2
3
4
5
5
5
7
8
9
ROADSTER
PREDELIVERY
Bulletin
MODEL NUMBER
Refer to table on next
Clutch Fluid (SM6 Model) ..................... 37
Engine Coolant.................................. 38
Brake Fluid....................................... 39
SETUP ......................................... 40
Guidelines ....................................... 40
Tire Pressure .................................... 40
Drive Belt ........................................ 40
Clutch Lever..................................... 42
Suspension ...................................... 42
Lights............................................. 43
Storage Compartment Covers ................ 45
Clock and Language Setting .................. 47
B.U.D.S. Programming......................... 48
ASSEMBLY INSPECTION .................. 50
FINAL INSPECTION ......................... 51
Vehicle Test Run ................................ 51
Vehicle Cleaning ................................ 52
Delivery to Customer .......................... 52
2014-1
No.
SERIAL NUMBER
All
Page
1 / 52

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Summary of Contents for Can-Am Spyder RT Series

  • Page 1: Table Of Contents

    ROADSTER PREDELIVERY Bulletin 2014-1 September 16, 2013 Subject: Can-Am™ Spyder™ RT Predelivery Instructions YEAR MODEL MODEL NUMBER SERIAL NUMBER Refer to table on next 2014 Spyder RT Series pages for complete listing TABLE OF CONTENTS Page Page IMPORTANT NOTICE .......

  • Page 2: Important Notice

    WARNING To obtain warranty coverage, pre-delivery procedures must be performed by an authorized BRP Can-Am roadster dealer/distributor. Apply all necessary torques as indicated. The information and components/system descriptions contained in this document are correct at NOTE: the time of publication.

  • Page 3: Update Summary

    UPDATE SUMMARY UPDATE SUMMARY This summary highlights updates to the Predelivery Inspection for MY2014. It does not supersede pro- cedures detailed further in this publication. IMPORTANT: Technicians should read and apply all procedures in this PDI bulletin as applicable to model. APPLICABLE TO UPDATE DESCRIPTION REFERENCE...

  • Page 4: Model Listing

    MODEL LISTING MODEL LISTING PREDELIVERY SERIAL YEAR MODEL MODEL NUMBER COUNTRY NUMBER A3EE Australia A3EB, A3EG Canada - USA Spyder RT SM6 A3ED Europe A3EF Japan B2EB, B2EE Canada - USA Spyder RT SE6 (P/N 703 100 B2ED Europe 433) B9EH Australia B9EJ...

  • Page 5: Uncrating

    UNCRATING UNCRATING Crate Cover Removal NOTICE Allowing the crate to drop may cause serious damage to vehicle. 1. Position the crate on a firm, level surface. 2. Remove all screws holding crate cover to crate base. Screws that are used are Robertson †...
  • Page 6 UNCRATING rbl2014-004-027_a rbl2014-004-029_a TYPICAL - LH SIDE 1. Sub-crate that contains front cargo module 1. Windshield to remove 2. Cut tapes here 4. Remove front wheels from crate base. rbl2014-004-028_a SCREWS TO REMOVE, BOTH SIDES OF CARGO MODULE SUB-CRATE rbl2014-004-030_a 2.

  • Page 7: Parts Check

    UNCRATING 6. On RH side, remove two fenders from FRONT STORAGE COMPARTEMENT sub-crate. DESCRIPTION MODEL Operator's guide Predelivery check list Safety DVD Predelivery kit Wheel caps RT-S Front cargo liner RT Limited Travel bag RT Limited REAR CARGO COMPARTMENT rbs2011-014-002_a TYPICAL - RH SIDE - SUB-CRATE THAT CONTAINS FRONT DESCRIPTION MODEL...

  • Page 8: Lifting The Front Of Vehicle

    UNCRATING PREDELIVERY KIT DESCRIPTION WHERE USED M6 x 20 hexagonal flange Rear screw suspension Black M6 x 20 hexagonal Front cargo flanged forming screw module Gold M6 x 20 hexagonal Front cargo flange screw module Plastic rivet Service cover Battery installation kit (2 Battery bolts and 2 nuts) terminals...

  • Page 9: Front Wheels Installation

    UNCRATING The steps that follow describe two meth- NOTE: ods for lifting the front of the vehicle from the crate base. The conventional method uses a hy- draulic jack and the alternate method uses a chain block. Use the proper method according to your shop layout.
  • Page 10 UNCRATING NOTICE A thin layer of anticorrosion treat- Ensure that the rotation direction shown by NOTE: ment is present on the brake discs and must the arrow on the tire is respected. be removed before using the vehicle. Not con- WARNING forming to this procedure may lead to a brake chattering squeaking and brake pad replace-...

  • Page 11: Vehicle Removal

    UNCRATING This step is only applicable if a hoist was NOTICE Adding removing air may create NOTE: used to lift front of vehicle from crate base for tire rapid changes in suspension height due to the installation. small volume of the ACS air spring chamber. The anchoring hole of the shock absorber must NEVER exceed the lower bracket holes when adding air in the ACS spring.
  • Page 12 UNCRATING 8. Install cap on ACS suspension manual inflation valve. rbs2010-012-010_a 1. Lower shock bracket hole 2. Lower shock anchor pin rmo2010-001-056_a 1. Cap to install RT-S and RT Limited Models 9. Install the link of the ACS position sensor on the swing arm.
  • Page 13 UNCRATING rbs2010-012-001 CORRECT ORIENTATION rbl2013-003-009_a TYPICAL 1. Wood piece back of the crate rbs2010-012-002_a INCORRECT ORIENTATION 10. Place a piece of wood behind the front wheels rbl2013-003-010_a to prevent the vehicle from rolling. TYPICAL 1. Wood piece removed earlier 12. Remove the piece of wood from behind the rear wheel.

  • Page 14: Parts To Be Installed

    PARTS TO BE INSTALLED rbl2010-002-021_a TYPICAL NOTICE rbl2014-004-007_a Always move vehicle rearward out of TYPICAL the crate base. 1. Lower retaining bolt 2. Upper retaining bolts PARTS TO BE INSTALLED Be careful not to lose the caged nuts lo- NOTE: cated in the bottom fixation holes of the front Front Cargo Module cargo module.
  • Page 15 PARTS TO BE INSTALLED NOTICE Do not use excessive force or a ITEMS DESCRIPTION mallet of any kind to prevent damage to Storage cover cable mirror pin holders. 12 V power outlet (as applicable) 7.2 Slide mirror upwards to unhook it from up- Storage compartment light per pin holder.
  • Page 16 PARTS TO BE INSTALLED rbl2014-004-038_a rbl2014-004-021 TYPICAL 1. Top side panel (both sides) MIDDLE SIDE PANEL REMOVAL 2. Front retaining screw 3. Upper retaining screws 13. Remove rear retaining screw from top side panels. rmo2010-008-003_k REMOVAL SEQUENCE Step 1: Pull rear of panel out of its grommet. Step 2: Pull bottom of the panel out of its grommet.
  • Page 17 PARTS TO BE INSTALLED rbl2010-002-305 rbl2014-004-011_a 16. Remove upper and middle retaining screws 19. Turn up and store all wiring and connectors from front fascia (both sides). in front of vehicle to prevent them from be- ing caught between the frame and front cargo module.
  • Page 18 PARTS TO BE INSTALLED Be very careful not to break panel tab when NOTE: removing metal clip. rbl2014-004-043_a 1. Radiator protectors to remove NOTICE Radiator protectors must be re- rbl2014-004-041_a moved before installation of front cargo mod- LH AIR DUCT TRIM PANEL (LOW BEAM HEADLIGHT TRIM ule or engine overheat will occur during engine PANEL ON CE MODELS) 1.
  • Page 19 PARTS TO BE INSTALLED rbl2014-004-020_a rbl2014-004-044_a LH SIDE ILLUSTRATED, RH SIMILAR 1. Wiring connectors stored out of the way 1. Final adjuster knob location 2. LH adjuster cable, low beam headlight 2. Adjuster cable routing 3. RH adjuster cable, low beam headlight 3.
  • Page 20 PARTS TO BE INSTALLED rmr2010-038-026_a 1. Gold M6 screws 33. Install 4 black M6 hexagonal forming screws rbl2014-004-017_a to secure top of storage compartment. AIR INLET DUCT CONNECTION 1. Primary air intake silencer 2. Air inlet duct alignment key 3. Hose clamp position SPECIFIED TORQUE 1.5 N•m ±...
  • Page 21 PARTS TO BE INSTALLED 37. Install the PTS connector retaining clip on the front frame. rbl2014-004-012_a RH CONNECTORS 1. Connectors rbl2014-004-046_a 2. Locking tie to cut PTS HARNESS CONNECTOR SECURED TO FRAME 1. PTS harness connector 2. Retaining clip 3. Hole in upper front frame 38.

  • Page 22: Battery

    PARTS TO BE INSTALLED SPECIFIED TORQUE 2.5 N•m ± .5 N•m Adjuster nut (22 lbf•in ± 4 lbf•in) rbl2014-004-042_a LOW BEAM HEADLIGHT TRIM PANEL ILLUSTRATED (CE MODEL) 1. Plastic rivets to remove (3) 42. Install M6 x 20 Torx screws and plastic wash- ers to secure trim panels of the LH and RH air ducts (low beam headlight trim panels CE rbl2014-004-019_a...
  • Page 23 1. If front storage module is installed, carry out the performed as recommended. Refer to the latest following: CAN-AM ROADSTER BATTERY ACTIVATION, – Open front storage compartment cover. CHARGING AND MAINTENANCE . Correct key- –...

  • Page 24: Body Parts Installation

    PARTS TO BE INSTALLED Front Fascia Installation 1. Position front fascia on vehicle and install retain- ing screws. rbl2013-003-013_b 1. Battery 2. Black (-) negative battery cable 3. Negative post battery screw 4. RED rubber boot cover rbl2014-004-011_b 7. Position battery retaining bracket over battery. SPECIFIED TORQUE Be sure to properly engage it in the frame front Front fascia retaining...
  • Page 25 PARTS TO BE INSTALLED rmr2010-038-024_a 1. Lower retaining screw rmr2010-038-006_a 1. Rear retaining screw Top Side Panel Installation 1. Spray a solution of mild soap and water on the panel retaining grommets to ease installation. 2. Install top side panels in grommets on vehicle and install retaining screws.
  • Page 26 PARTS TO BE INSTALLED rmr2010-038-004_a 1. Retaining screws of wind deflector rmo2013-003-011_a 1. Left fuse service cover SPECIFIED TORQUE 2. Right fuse service cover Lower wind deflector 5.5 N•m ± .5 N•m 2. Zip the storage compartment liner (if applica- retaining screws (49 lbf•in ±...

  • Page 27: Front Fenders

    PARTS TO BE INSTALLED 3. Firmly push the mirror inwards until it engages with the bottom two studs. 4. Ensure mirror is properly secured. Front Fenders Fender installation similar on both sides. NOTE: 1. Cut locking ties that hold wire harnesses to fender supports.

  • Page 28: Windshield

    PARTS TO BE INSTALLED 5. Connect fender light connector. SPECIFIED TORQUE Make sure harnesses are properly secured NOTE: Fender support 24 N•m (18 lbf•ft) through cable grommet in upper suspension arm. retaining screws 7. Ensure harness brackets are properly posi- tioned when torque is applied.

  • Page 29: Rear Turn Signal Lights Installation (Japan Models Only)

    PARTS TO BE INSTALLED rmr2010-038-045_a 1. Windshield M6 x 20 screws rbl2010-002-028 4. Tighten windshield retaining screws as speci- 7.3 Insert trim panel into windshield slot and fied. push it upwards. 7.4 From inside windshield, secure trim panel SPECIFIED TORQUE using M5 x 25 countersunk Torx screws Windshield retaining 8 N•m ±...
  • Page 30 PARTS TO BE INSTALLED rbl2014-004-056_a rmr2010-001-003 TYPICAL, TOP STORAGE COMPARTMENT 2. Open the left and right storage compartment covers. Do not remove covers from vehicle. rbl2014-004-057_a Removal of rear fender panel screws in NOTE: following illustration is to allow the sides of the rmr2010-001-002 panel to be gently pulled open for access to the TYPICAL, RIGHT SIDE STORAGE COMPARTMENT...
  • Page 31 PARTS TO BE INSTALLED 4. Remove outer panel from LH and RH rear stor- age covers. rbl2014-004-065_a LH SIDE ILLUSTRATED, RH SIDE SIMILAR rbl2014-004-061_a 1. Inner storage compartment cover LEFT REAR STORAGE COVER ILLUSTRATED, RIGHT SIDE 2. Pass through hole, signal light wire, aft corner SIMILAR 3.
  • Page 32 PARTS TO BE INSTALLED rbl2014-004-062_a LEFT SIDE STORAGE COVER, RIGHT SIDE SIMILAR 1. Turn signal light assembly rbl2014-004-070_a 2. Light holder SIGNAL LIGHT INSTALLED ON OUTER COVER 3. Plastic retaining washer 1. LH outer storage cover 4. Metal flat washer 2.

  • Page 33: Antenna

    PARTS TO BE INSTALLED 6. Install all parts removed from vehicle in reverse order of disassembly however, pay attention to the following: – Tighten all panel screws as specified. – Install plastic washers on top 4 screws of up- per rear storage compartment panel. rbl2014-004-066_a 1.

  • Page 34: Hang Tag And Safety Labels

    PARTS TO BE INSTALLED WARNING The Spyder roadster is a different type of vehicle - The Spyder roadster is a different type of vehicle - it requires special skills and knowledge. it requires special skills and knowledge. Learn how the Spyder roadster is different. Learn how the Spyder roadster is different.

  • Page 35: Accessories Installation

    PARTS TO BE INSTALLED rmo2010-001-053_a 704904117 1. Plate support 4. Secure upper portion of license plate on vehicle plate support using existing hardware. rbl2014-004-052_a DECAL POSITION ON NEAR GEAR SHIFT LEVER 1. Gear shift sequence decal (P/N 704904117) Japan SE6 Models rmo2010-001-054_a 4.

  • Page 36: Key Barrel - Trailer Rt 622

    FLUIDS Recommended Fuel Use premium unleaded gasoline containing MAXI- MUM 10% ethanol. The gasoline must have the following minimum octane requirements. In Brazil, use regular unleaded gasoline containing MAXIMUM 25% ethanol. Use premium unleaded gasoline with an AKI (RON+MON)/2 octane rating of 91, or an RON octane rating of 95.

  • Page 37: Clutch Fluid (Sm6 Model)

    FLUIDS Clutch Fluid (SM6 Model) Engine Oil Level Verification Recommended Clutch Fluid NOTICE The Spyder roadster has a dry sump type lubrication system. To obtain a precise Use DOT 4 brake fluid from a sealed container. reading of the engine oil level, you must follow An opened container may be contaminated or may this procedure.

  • Page 38: Engine Coolant

    FLUIDS Coolant Level Verification WARNING When opening the reservoir, the coolant can be very hot and spray out if the engine is hot. In order to avoid getting burned, check the coolant level when the engine is cold. 1. Park the vehicle on a firm, level surface. 2.

  • Page 39: Brake Fluid

    FLUIDS Brake Fluid Level Verification WARNING Clean filler cap before removing. Use only DOT 4 brake fluid from a sealed container. 1. Park the vehicle on a firm, level surface. 2. Unlatch and lift the seat. 3. Check the brake fluid level in both reservoirs, near the back of the seat.

  • Page 40: Setup

    SETUP SETUP Guidelines All adjustments have already been performed at factory. It is only necessary to validate them. However, if readjustment is needed, refer to the ROADSTER SHOP MANUAL appropriate for the proper procedure. Tire Pressure rmo2010-001-092_a A. Operating range WARNING WARNING Low pressure may cause tire to deflate and...
  • Page 41 If the tension of drive belt is out of specification, swing arm. adjust drive belt as per DRIVE BELT TENSION AD- JUSTMENT DRIVE SYSTEM . Refer to subsection CAN-AM ROADSTER SHOP MAN- in the proper PREDELIVERY 2014-1 41 / 52...

  • Page 42: Clutch Lever

    SETUP Clutch Lever The distance between the clutch lever and NOTE: MINIMUM PRESSURE 70 kPa / 10 Psi handgrip can be adjusted from position 1 (greatest 70 kPa / 10 Psi DO NOT EXCEED RECOMMENDED PRESSURE BY distance) to position 4 (smallest distance). (PASSENGER + CARGO) Kg / Lb 704904300 LOAD...

  • Page 43: Lights

    SETUP Lights LINES ON THE TEST SURFACE Headlights Aiming Verification Line A 642 mm (25.3 in) above ground Line B 732 mm (28.8 in) above ground North American Models 1. Set the rear suspension air pressure to 0 kPa 4. Select low beam. (0 PSI) using the manual ACS inflation valve lo- 5.
  • Page 44 SETUP LINES ON THE TEST SURFACE Line A 800 mm (31.5 in) above ground Line B 850 mm (27-1/2 in) above ground 3. Select the high beam. 4. Beam aiming is correct when the focus point (brightest spot) of the headlight reflection is within the marks.

  • Page 45: Storage Compartment Covers

    SETUP CE Models (High Beam) 2. To adjust headlight beam, turn the adjustment knob. rbl2014-004-054_a LH SIDE SHOWN rbl2014-004-019_b 1. High Beam Horizontal Adjustment Knob LH SIDE SHOWN 2. High Beam Vertical Adjustment Knob "HB" 1. High beam adjustment knob 3.
  • Page 46 5. If any tests fail, adjust front storage compart- Cover opens and latches PASS BODY ment cover. Refer to subsection in the properly proper CAN-AM ROADSTER SHOP MANUAL Cover does not open or FAIL not latch properly 46 / 52 2014-1 PREDELIVERY...

  • Page 47: Clock And Language Setting

    SETUP 2. If test fail, proceed as follows: Use the RECC (Roadster Electronic Command Center) to control the display functions. 2.1 Loosen screws on the top of rear panel. 2.2 Push and hold rear panel forward. 2.3 Tighten screws on the top of rear panel. rmo2010-001-020_a 1.

  • Page 48: B.u.d.s. Programming

    SETUP Select CLOCK in main category of Preferences Screen. rmo2011-001-201_a Select MINUTES in secondary category. Adjust the unit value using the UP and DOWN ar- rmr2010-030-058_aen row. PREFERENCES SCREEN 1. 1 column: Main category 2. 2 column: Secondary category or item Selecting the Hour Mode 3.
  • Page 49 1. Remove RH service cover from vehicle. 2. Connect the PC to vehicle. Refer to the latest 3. Click on WRITE DATA to save the information CAN-AM ROADSTER B.U.D.S. SOFT- edition of in the vehicle ECM. WARE AND COMMUNICATION TOOLS...

  • Page 50: Assembly Inspection

    ASSEMBLY INSPECTION Ending a B.U.D.S. Session NOTICE Clear the fault(s) after a problem has been solved. This will properly reset the appro- priate counter(s). 1. Click on FAULT tab and check if there are active faults. If so, service vehicle then clear the faults in B.U.D.S.

  • Page 51: Final Inspection

    FINAL INSPECTION FINAL INSPECTION 13. Operation of the following lights: – Headlights (HI and LO beam) Vehicle Test Run – Taillights – Brake light Ride the vehicle to ensure proper operation of all – Position lights systems and components. – Turn signal lights It is normal for the shock absorbers not to NOTE: –...

  • Page 52: Vehicle Cleaning

    FINAL INSPECTION 25. iPod ® and MP3 audio player wires stowed in The customer and dealer must read and sign the PREDELIVERY CHECK LIST rear top storage compartment. 26. Complete applicable recall or factory-directed Hang tag is to be removed by the owner only. modification.

This manual is also suitable for:

Spyder rt sm6Spyder rt se6Spyder rt limited se6Spyder rt-s sm6Spyder rt-s se6

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