Can-Am Spyder ST Series Manual

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October 09, 2013

YEAR

2014

IMPORTANT NOTICE .......................

UPDATE SUMMARY ........................

MODEL LISTING.............................

UNCRATING ..................................

Crate Cover Removal ..........................

Parts and Sub-crate Removal .................

Parts Check......................................

Lifting the Front of Vehicle ...................

Front Wheels Installation ......................

Vehicle Removal ................................ 10

PARTS TO BE INSTALLED................. 11

Front Cargo Module ............................ 11

Battery ........................................... 16

AAPTS (Ambient Air Pressure and Temperature

Sensor) Installation ............................. 17

Low Beam Headlight Connection ............ 18

Horn Connection................................ 18

Latch Release Cable, Front Storage

Compartment Cover ........................... 18

Diagnostic Link Cable (DLC) .................. 19

Body Parts Installation ......................... 19

Front Fenders ................................... 20

Windshield....................................... 22

Rear Fender ..................................... 23

Antenna (LTD Model Only) .................... 25

Hang Tag and Safety Labels .................. 25

Licence Plate Installation ...................... 26

Accessories Installation........................ 26

Vehicle Decals................................... 26

Printed in Canada. (rbl2014-003 en JL)

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

Subject: Can-Am™ Spyder™ ST Predelivery

Inspection

MODEL

Spyder ST Series

Page

ROADSTER

PREDELIVERY

Bulletin

MODEL NUMBER

Refer to table on next

pages for complete listing

FLUIDS......................................... 26

General Guidelines ............................. 26

Fuel ............................................... 26

Clutch Fluid (SM5 Model) ..................... 27

Engine Coolant.................................. 28

Coolant Level Verification ..................... 28

Brake Fluid....................................... 29

Engine Oil........................................ 30

SETUP ......................................... 32

Guidelines ....................................... 32

Tire Pressure .................................... 32

Drive Belt ........................................ 32

Clutch Lever..................................... 34

Lights............................................. 34

B.U.D.S. Programming......................... 36

Clock and Language Setting .................. 38

ASSEMBLY INSPECTION .................. 39

FINAL INSPECTION ......................... 39

Vehicle Test Run ................................ 39

Vehicle Cleaning ................................ 40

Delivery to Customer .......................... 41

2014-3

No.

SERIAL NUMBER

All

Page

1 / 41

Table of Contents

Summary of Contents for Can-Am Spyder ST Series

Page 1: Table Of Contents
ROADSTER PREDELIVERY Bulletin 2014-3 October 09, 2013 Subject: Can-Am™ Spyder™ ST Predelivery Inspection YEAR MODEL MODEL NUMBER SERIAL NUMBER Refer to table on next 2014 Spyder ST Series pages for complete listing TABLE OF CONTENTS Page Page IMPORTANT NOTICE .......
Page 2: Important Notice
WARNING To obtain warranty coverage, predelivery procedures must be performed by an authorized BRP Can-Am roadster dealer/distributor. Apply all necessary torques as indicated. The information and components/system descriptions contained in this document are correct at NOTE: the time of publication.
Page 3: Update Summary
UPDATE SUMMARY UPDATE SUMMARY This summary highlights updates to the Predelivery Inspection for MY2014. It does not supersede pro- cedures detailed further in this publication. IMPORTANT: Technicians should read and apply all procedures in this PDI bulletin as applicable to model. APPLICABLE TO UPDATE DESCRIPTION REFERENCE...
Page 4: Model Listing
MODEL LISTING MODEL LISTING MODEL SERIAL YEAR MODEL COUNTRY PREDELIVERY KIT NUMBER NUMBER B7EB, B7EC, Canada B7EE, B7EF United States of America Spyder ST SM5 B7ED Europe (P/N 703 100 429) B8EB, B8EC, Canada B8EE, B8EF United States of America Spyder ST SE5 B8ED Europe...
Page 5: Uncrating
UNCRATING UNCRATING NOTICE Do not lift crate cover vertically. Pull crate cover out and up at front end of vehicle. Refer to illustration. Crate Cover Removal NOTICE Allowing the crate to drop may cause serious damage to vehicle. 1. Position the crate on a firm, level surface. 2.
Page 6 UNCRATING rbl2013-003-001_b rbl2014-004-028_a TYPICAL SCREWS TO REMOVE, BOTH SIDES OF CARGO MODULE 1. Front wheels SUB-CRATE 5. On RH side, remove shipping covers from fend- 2. Remove protective foam from vehicle. ers. 6. Remove two fenders from sub-crate. rbl2010-002-005 3. Remove windshield from front wheels. rbs2011-014-002_a TYPICAL - RH SIDE - SUB-CRATE THAT CONTAINS FRONT FENDER...
Page 7: Parts Check
UNCRATING 8. If you dot not have a fully charged new bat- PREDELIVERY KIT tery of the same type on hand, remove bat- DESCRIPTION WHERE USED BATTERY tery from vehicle and carry out the CHARGING BATTERY procedure. See further M8 x 20 hexagonal flange Front fenders in this bulletin.
Page 8 UNCRATING 2. Remove straps retaining side and front of vehi- cle to crate base. rbl2013-003-003_a TYPICAL 1. Wood piece to remove rbl2010-002-011_a 2. Install a floor jack with a piece of wood on top TYPICAL to increase contact surface of jack pad. 1.
Page 9: Front Wheels Installation
UNCRATING NOTICE A thin layer of anticorrosion treat- ment is present on the brake discs and must be removed before using the vehicle. Not con- forming to this procedure may lead to a brake chattering squeaking and brake pad replace- ment would be necessary.
Page 10: Vehicle Removal
UNCRATING rbl2014-002-001_a 1. Metal plate to remove 2. Screws to remove rbl2013-003-007 Vehicle Removal TYPICAL Parking brake pedal brakes only the rear NOTE: 7. Torque wheels lug nuts. wheel. Press the pedal down to apply the parking PART SPECIFIED TORQUE brake.
Page 11: Parts To Be Installed
PARTS TO BE INSTALLED rbl2010-002-021_a rbl2013-003-009_a TYPICAL TYPICAL 1. Wood piece NOTICE Always move vehicle rearward out of the crate base. PARTS TO BE INSTALLED Front Cargo Module WARNING Make sure battery is not connected before installing front cargo module. Do not install front cargo module if battery is connected because sparks can occur if tools touch bat- tery terminals.
Page 12 PARTS TO BE INSTALLED rbl2013-002-020_a rbl2014-003-001_a TYPICAL TYPICAL - ALL EXCEPT BRAZIL MODELS 1. Panel nut 1. Upper side panel 2. Panel screw 3. Remove antenna from the cargo module sub- 3. Panel nut 4. Locking tie crate. 2.2 Remove screws at rear of panel. rbl2014-003-003_a rbl2013-002-019_a ANTENNA REMOVAL...
Page 13 PARTS TO BE INSTALLED Be careful not to lose the caged nut located NOTE: in the bottom fixation hole of the front cargo mod- ule. 5. Open front storage compartment cover. 6. Remove 3 plastic rivets securing LH and RH front panels.
Page 14 PARTS TO BE INSTALLED 11. Ensure the following cables and connectors are accessible prior to installing front cargo module, cut locking ties if required. rbl2013-003-025_a 1. Auxiliary cable rbl2013-003-015_a TYPICAL - REFER TO THE FOLLOWING TABLE FOR ITEMS DESCRIPTION ITEMS DESCRIPTION AAPTS sensor connector (hidden on the illustration)
Page 15 PARTS TO BE INSTALLED Ensure that no cable or wiring was pinched NOTE: between cargo module and front frame prior to installing any fastener. rbl2013-003-027_b 1. 12V connector 2. Negative and positive cables connector rbl2014-004-045_a 3. Rubber boot TYPICAL 1. Front cargo module All Models 2.
Page 16: Battery
2. Bracket IMPORTANT: It is of the upmost importance for the battery life span that the initial charging be performed as recommended. Refer to the latest CAN-AM ROADSTER BATTERY ACTIVATION, 16 / 41 2014-3 PREDELIVERY...
Page 17: Aapts (Ambient Air Pressure And Temperature Sensor) Installation
PARTS TO BE INSTALLED Battery Installation 1. If front storage module is installed, carry out the following: – Open front storage compartment cover. – Unzip storage compartment liner for access to battery access panel. – Remove battery access panel. 2. Insert battery in battery rack with battery posts facing out.
Page 18: Low Beam Headlight Connection
PARTS TO BE INSTALLED rbl2013-002-003_a rbl2013-002-007_a 1. Cable retaining clips 1. Horn connector Models with Low Beam Headlights Low Beam Headlight Mounted in Cargo Module Connection If necessary, remove horn from vehicle to ease Models with Low Beam Headlights connector installation. Mounted in Cargo Module 1.
Page 19: Diagnostic Link Cable (Dlc)
PARTS TO BE INSTALLED Brazil models rbl2009-001-004_a rbl2013-002-004 RH FRONT PANEL SHOWN, LH SIMILAR 1. Front M6 panel nuts 4. Verify if the front storage compartment cover opens and closes correctly. All Except Brazil Models 5. Adjust cable if necessary. NOTICE If the key does not turn easily, do not force it.
Page 20: Front Fenders
PARTS TO BE INSTALLED All Except Brazil Models On models with low beam headlights in NOTE: cargo module, move side air deflector backward Insert front tabs of upper side panel in slots pro- for a best fit. vided in front panel. rbl2008-003-100_a BRAZIL MODELS 1.
Page 21 PARTS TO BE INSTALLED rbl2011-002-011 TYPICAL rbl2011-002-010_a TYPICAL 4. Install 4 M8x 20 hexagonal flange screws 1. Locking tie loosely to hold the fender in its position. 2. Ensure proper position of fender wiring har- Be sure to install the fender light harness NOTE: ness.
Page 22: Windshield
PARTS TO BE INSTALLED 7. Ensure harness brackets are properly posi- tioned when torque is applied. 8. Ensure cap for wheel hub nut is properly se- cured to steering knuckle. rbl2013-002-006_a 1. Fender light connector rbl2014-004-050_a TYPICAL 1. Check for harness bracket contact here 2.
Page 23: Rear Fender
PARTS TO BE INSTALLED rbl2013-002-012_a LEFT SIDE FENDER SUPPORT 1. Screws, washers and nuts rbl2013-003-017_a 3. Pre-assemble rear fender to its LH and RH rear 1. Nuts fender brackets with M6 x 12 screws, flat plas- You can move windshield along the tracks NOTE: tic washers and M6 nuts (on back side).
Page 24 PARTS TO BE INSTALLED rbl2013-003-021_a 1. Locking ties 2. Locking ties in a loop rbl2013-002-010_a 1. License plate light harness 2. Rear fender support 6. Put fender in position and install two M6 x 20 3. Locking ties in retainers screws on each side.
Page 25: Antenna (Ltd Model Only)
PARTS TO BE INSTALLED PARTS SPECIFIED TORQUE 7.5 N•m ± 0.5 N•m Screws and nuts (66 lbf•in ± 4 lbf•in) Antenna (LTD Model Only) Remove label from antenna. Ensure that no label or glue residue is left on antenna. Install antenna on RH rear side panel, near the back of the vehicle.
Page 26: Licence Plate Installation
FLUIDS WARNING The Spyder roadster is a different type of vehicle - The Spyder roadster is a different type of vehicle - it requires special skills and knowledge. it requires special skills and knowledge. Learn how the Spyder roadster is different. Learn how the Spyder roadster is different.
Page 27: Clutch Fluid (Sm5 Model)
FLUIDS WARNING Never top off the fuel tank before placing the vehicle in a warm area. As temperature increases, fuel expands and may overflow. Fuel is flammable and explosive under cer- tain conditions. Always wipe off any fuel or oil spillage from the vehicle. NOTICE Never experiment with other fuels.
Page 28: Engine Coolant
FLUIDS Check clutch fluid level inside the reservoir: For best performance, use LONG LIFE ANTIFREEZE (P/N 219 702 685) – The fluid must be flush to the fill level line (pro- tuberance on the reservoir wall). Coolant Level Verification 1. Park vehicle on a firm level surface. 2.
Page 29: Brake Fluid
FLUIDS Brake Fluid WARNING Avoid contact of brake fluid with skin or eyes because it may cause severe burns. In case of contact with the skin, wash thoroughly. In case of contact with the eyes, immediately rinse with plenty of water for at least 10 min- utes and then consult a doctor immediately.
Page 30: Engine Oil
FLUIDS NOTICE To avoid damaging the clutch, do not use a motor oil meeting the API service SM or ILSAC GF-4 classification. Clutch slippage will occur. Motorcycle oils designed for use with a wet-clutch are the best alternative. NOTICE Do not add any oil additives to the recommended oil.
Page 31 FLUIDS rmo2008-001-033_a 2.3 Remove middle side panel from vehicle by rmo2010-001-062_a lifting it. TYPICAL 1. Oil dipstick Oil Level Verification Procedure 4. Wipe off the dipstick. WARNING 5. Reinsert and completely screw in the dipstick Before starting vehicle ensure vehicle in a to assure an accurate reading.
Page 32: Setup
SETUP SETUP 2. Install LH middle panel. 2.1 Insert the middle side panel tabs into the Guidelines bottom side panel slots. All adjustments have already been performed at factory. It is only necessary to validate them. However, if readjustment is needed, refer to the ROADSTER SHOP MANUAL appropriate for the...
Page 33 SETUP rmr2008-030-009 rmr2008-031-003 TYPICAL - LIFT BY THE FRAME TYPICAL - SWING ARM ALIGNS WITH A SPOKE 4. To check the drive belt tension use the BELT 7. Position the sensor behind the LH passenger TENSION METER (P/N 529 036 115) footrest and hold the sonic tension meter sen- sor approximately 1 cm (1/2 in) from belt or closer without touching the belt.
Page 34: Clutch Lever
JUSTMENT . Refer to DRIVE SYSTEM subsection 90° in the proper CAN-AM ROADSTER SHOP MAN- rmo2013-003-029_a A. 10 m (33 ft) Clutch Lever The distance between the clutch lever and NOTE: handgrip can be adjusted from position 1 (greatest 90°...
Page 35 SETUP Beam aiming is correct when the focus point (cen- ter point of ellipse) of headlight reflection is be- tween upper marks. rmo2008-027-105_b rmo2013-001-011_a HEADLIGHT REFLECTION ON TEST SURFACE — HIGH BEAM 1. Adjustment screw 1. Focus point European Models A.
Page 36: B.u.d.s. Programming
Adjust both headlights evenly. 1. Remove service cover from vehicle. B.U.D.S. Programming 2. Connect the PC to vehicle. Refer to the latest CAN-AM ROADSTER B.U.D.S. SOFT- edition of Always use the latest B.U.D.S. version on your WARE AND COMMUNICATION TOOLS for the shop computer.
Page 37 SETUP Entering Customer's Name 1. Click on the VEHICLE tab to open the vehicle information page. rbl2013-002-024 TYPICAL It can also be done directly on the info-cen- NOTE: ter, using the selector button. Resetting Last Service rbl2013-002-023 1. Click on the RESET SERVICE button to reset TYPICAL the informations.
Page 38: Clock And Language Setting
SETUP Ending a B.U.D.S. Session Each press of the button will move the selection to the next available icon. When an icon is se- NOTICE After a problem has been solved, en- lected, its related screen will appear. sure to clear the fault(s). This will properly re- The audio and CB icons are skipped when NOTE: set the appropriate counter(s).
Page 39: Assembly Inspection
FINAL INSPECTION Use the UP/DOWN button to again to move to the desired item in that column. When an item is selected, the item is set NOTE: as the current value. You may then navigate to any other screen and the item selected item will be kept.
Page 40: Vehicle Cleaning
FINAL INSPECTION It is normal for the shock absorbers to not 10.3 If the transmission is allowed to shift to NOTE: provide their optimal performance during the first reverse, the reverse interlock will need to test ride. They will be set after a few suspension be adjusted.
Page 41: Delivery To Customer
FINAL INSPECTION NOTICE Do not clean the windshield with al- kaline or acid cleaner, gasoline or solvent to avoid windshield damage. NOTICE For Matt finishes, do not use wax, de- tail spray, or other products used on regular paint. Do not wash with abrasive materials. Do not use mechanical cleaners or polishers, and do not rub the surfaces vigorously.

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Spyder st sm5 Spyder st se5 Spyder st limited se5 Spyder st-s sm5Spyder st-s se5

Can-Am Spyder ST Series Manual

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