Wood-mizer BMT 150-1 Safety, Operation, Maintenance & Parts Manual
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Wood-mizer BMT 150-1 Safety, Operation, Maintenance & Parts Manual

Wood-mizer BMT 150-1 Safety, Operation, Maintenance & Parts Manual

Toothsetter
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Toothsetter
Wood-Mizer
Safety, Operation, Maintenance
& Parts Manual
BMT 150-1
Rev. A1.00
Safety is our #1 concern! Read and understand
!
all safety information and instructions before
operating, setting up or maintaining this machine.
Form # 150

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Summary of Contents for Wood-mizer BMT 150-1

  • Page 1 ® Toothsetter Wood-Mizer Safety, Operation, Maintenance & Parts Manual BMT 150-1 Rev. A1.00 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine. Form # 150...

  • Page 2: Table Of Contents

    Table of Contents Section - Page General Contact Information Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) SECTION 1 INTRODUCTION About This Manual....................1-1 SECTION 2 GENERAL INFORMATION Safety......................... 2-1 Component ID ......................2-5 Dimensions and Specifications.................. 2-6 SECTION 3 OVERVIEW Toothsetter Introduction ....................
  • Page 3 Table of Contents Section - Page SECTION 7 REPLACEMENT PARTS How To Use The Parts List ..................7-1 Sample Assembly ...................... 7-1 Toothsetter ......................7-2 Blade Support Arm ....................7-3 Toothsetter Without Base & Blade Support Arms ..........7-4 Front Clamp Assembly ................... 7-6 Rear Clamp Assembly ...................

  • Page 4: General Contact Information

    General Contact Information Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.

  • Page 5: Branches & Authorized Sales Centerswood-Mizer Locations (North And South America)

    Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) EUROPE UNITED STATES European Headquarters World Headquarters Wood-Mizer Industries Sp. z o.o. Wood-Mizer LLC Nagórna 114, 62-600 Koło, Poland 8180 West 10th Street Tel.: +48-63-26-26-000 Indianapolis,Indiana 46214-2400, Fax: +48-63-27-22-327 www.woodmizer.eu...
  • Page 6 Branches & Authorized Sales CentersWood-Mizer Locations (North and South America) CROATIA Krešimir Pregernik ITALY Pasquale Felice SERBIA Dragan Markov Pregimex d.o.o. Wood-Mizer Italia Srl Wood-Mizer Balkan d.o.o. S. Batušiæa 31, 10090 Zagreb Cda. Capoiaccio SN Svetosavska GA 3/3; P. Fah 25 Tel.:/Fax: +3851-38-94-668...
  • Page 7 Brazil Headquarters Europe Headquarters Serving Brazil Serving Europe, Africa, West Asia Wood-Mizer do Brasil Wood-Mizer Industries Sp z o.o. Rua Dom Pedro 1, No: 205 Bairro: Sao Jose Nagorna 114 Ivoti/RS CEP:93.900-000 62-600 Kolo, Poland Tel: +55 51 9894-6461/ +55 21 8030-3338/ +55 51 Phone: +48.63.26.26.000...

  • Page 8: Introduction

    The information and instructions given in this manual do not amend or extend the limited warranties for the equipment given at the time of purchase. This equipment is designed to work with Wood-Mizer blades only. IMPORTANT! Read the entire Operator's Manual before operating the equipment.

  • Page 9: General Information

    General Information Safety SECTION 2 GENERAL INFORMATION Safety This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 10 General Information Safety DANGER! Keep all persons away from moving parts when operating this machine. Failure to do so will result in serious injury. DANGER! Always keep hands away from moving bandsaw blade. Failure to do so will result in serious injury. WARNING! Always wear eye protection when operating this machine.
  • Page 11 General Information Safety Toothsetter Decals See Table 2-1. The Toothsetter decals are shown below. Decal Part Number Description 069680 WARNING! Secure all loose clothing and jewelry before operating this machine. Failure to do so may result in serious injury or death. WARNING! Always wear gloves and eye protection when handling bandsaw blades.
  • Page 12 General Information Safety 069693 DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury.

  • Page 13: Component Id

    General Information Component ID Component ID See Figure 2-1. Major components of the toothsetter are shown below: 1. Feed/Setter Handle, 2. Index Slide, 3. Blade Rest Pins, 4. Blade Support Arms, 5. Toothset Gauge, 6. Front Clamp, 7. Blade Height Adjustment Knob, 8.

  • Page 14: Dimensions And Specifications

    General Information Dimensions and Specifications Dimensions and Specifications See Figure 2-2. Dimensions of the Dual Setter are shown below. BMT005 42 7/8” (1089 mm) 17 3/4” (450 mm) 6 3/4” (171 mm) 5” (127 mm) 18 1/2” (470 mm) 20 3/4” (527 mm) 3 5/8”...

  • Page 15: Overview

    3. Deburring 4. Toothsetting See Figure 3-1. The blades supplied by Wood-Mizer have a raker-style set in the teeth. If you look at a blade from the top, you will see that the teeth are set (or bent out) in a repeating sequence;...

  • Page 16: Deburring The Blade

    Overview Deburring The Blade Deburring The Blade Sharpening leaves tiny metal burrs on the back side of the teeth. New blades also have burrs. These burrs MUST be removed before the set is checked. If they are not removed, they may cause the toothsetter to give false readings. To remove burrs, take the blade from the Sharpener.

  • Page 17: Setup

    Setup Toothsetter Mount SECTION 4 SETUP Toothsetter Mount Place the setter on a table or workbench sturdy enough to support the weight of the machine. Be sure there is enough room on either side of the setter to allow for the blade to travel.
  • Page 18 Setup Blade Support Installation See Figure 4-2. Assemble a blade support guide onto the end of each blade support arm. Bolt from the hexed side of the guide assembly. Tighten the top bolts with the self-locking nuts. Tighten the bottom bolts with the wing nuts. Guide Guide assembly...

  • Page 19: Gauge Calibration

    Setup Gauge Calibration Gauge Calibration The tooth set gauge accurately measures the set of any blade tooth. The gauge needs to be assembled and calibrated before use. See Figure 4-3. Insert the dial gauge assembly into the hole in the block housing. Clamp the calibrating pin in position at the center of the dial gauge foot.

  • Page 20: Operation

    Operation Blade Installation SECTION 5 OPERATION WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.

  • Page 21: Toothsetter Adjustment And Operation

    Operation Toothsetter Adjustment and Operation Toothsetter Adjustment and Operation WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
  • Page 22 Operation Toothsetter Adjustment and Operation See Figure 5-2. 2. Adjust the blade rest pins. Rest the blade evenly on the two blade rest pins (1) on each side of the clamp. Use the blade height adjustment knob (2) to adjust the rest pins until the gullet of the blade lies just below the top of the clamp plates (approximately 1/16"...
  • Page 23 See Figure 5-3. Position the teeth in front of the setter adjusters so their edges are aligned with the center of the setting point (3). NOTE: The setter is factory-set for Wood-Mizer Industrial blades with 7/8" tooth spacing. Once a rear-set tooth is indexed in ®...
  • Page 24 Operation Toothsetter Adjustment and Operation 5. The index arm is factory-set for Wood-Mizer Industrial blades with 7/8" tooth ® spacing. Move the setter handle (1) all the way to the left to set the blade teeth and move the blade. Check the index arm is firmly against the tooth. To make small adjustments, loosen the index arm nut (3) and move the arm tight against the tooth.
  • Page 25 Operation Toothsetter Adjustment and Operation 6. Check the tooth set. Move the setter handle all the way to the right to open the clamp. Disengage the blade clamp and mark the two teeth to be checked with a marker. Then move the blade to check the tooth set.

  • Page 26: Maintenance

    Maintenance Toothsetter Maintenance SECTION 6 MAINTENANCE Toothsetter Maintenance Keep the toothsetter clean.  Keep all moving parts lubricated with a light penetrating oil.  Remove the clamping assembly occasionally and clean any debris that may have  collected between the clamping plates. BMT150doc061818 Maintenance...

  • Page 27: Replacement Parts

    Replacement Parts How To Use The Parts List SECTION 7 REPLACEMENT PARTS How To Use The Parts List Use the index above to locate the assembly that contains the part you need.  Go to the appropriate section and locate the part in the illustration. ...

  • Page 28: Toothsetter

    Replacement Parts Toothsetter Toothsetter REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # TOOTHSETTER, BMT150-1 522460 TOOTHSETTER WITHOUT BASE & BLADE SUPPORT ARMS 522380 See Section 7.5 BASE WELDMENT, TOOTHSETTER 522459-1 ARM, BLADE SUPPORT - COMPLETESee Section 7.4 522463 Gauge, Assy, Toothset 060490...

  • Page 29: Blade Support Arm

    Replacement Parts Blade Support Arm Blade Support Arm REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # ARM, BLADE SUPPORT - COMPLETE 522463 TUBE WELDMENT, SHORT BLADE SUPPORT 087670-1 BLOCK 522462-1 BLOCK 522461-1 WASHER, Z 10.2 SPLIT LOCK ZINC F81055-2 BOLT, M10X40-8.8 HEX HEAD FULL THREAD ZINC F81003-16...

  • Page 30: Toothsetter Without Base & Blade Support Arms

    Replacement Parts Toothsetter Without Base & Blade Support Arms Toothsetter Without Base & Blade Support Arms REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # TOOTHSETTER WITHOUT BASE & BLADE SUPPORT ARMS 522380 PLATE, BASE 522376-1 FRONT CLAMP ASSEMBLY 522375 See Section 7.6 CLAMP ASSEMBLY...
  • Page 31 Replacement Parts Toothsetter Without Base & Blade Support Arms REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # WASHER, 8.4 FLAT ZINC F81054-1 WASHER, 8.2 SPLIT LOCK ZINC F81054-4 BOLT, M8X30-5.8-B HEX HEAD FULL THREAD ZINC F81002-2 NUT, M8-8-B HEX NYLON ZINC LOCK F81032-2 Replacement Parts doc061818...

  • Page 32: Front Clamp Assembly

    Replacement Parts Front Clamp Assembly Front Clamp Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # CLAMP ASSEMBLY, FRONT 522375 BLOCK, FRONT CLAMP 522365-1 ADJUSTER WELDMENT, SETTER SCREW 522372-1 WASHER, 10.5 FLAT ZINC F81055-1 WASHER, Z 10.2 SPLIT LOCK ZINC F81055-2 BOLT, M10X40-8.8 HEX HEAD FULL THREAD ZINC F81003-16...

  • Page 33: Rear Clamp Assembly

    Replacement Parts Rear Clamp Assembly Rear Clamp Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # CLAMP ASSEMBLY 522385 BLOCK, BACK CLAMPING 522381 ADJUSTER ASSEMBLY, SETTER LONG 522374 BLOCK WELDMENT, BACK CLAMP 522390-1 BUSHING 25/32-19 FLANGE 42-3, BRONZE 522384 ARM WELDMENT, INDEXER 522393-1...
  • Page 34 Replacement Parts Rear Clamp Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # WASHER, Z 10.2 SPLIT LOCK ZINC F81055-2 BOLT, M10X20-5.8 HEX HEAD FULL THREAD ZINC F81003-1 BOLT, M8X16-8.8-B HEX HEAD FULL THREAD ZINC F81002-20 INDEX SLIDE ASSEMBLY 522410 SLEEVE, VINYL GUARD 086875...

  • Page 35: Right Front Clamp Assembly

    Replacement Parts Right Front Clamp Assembly Right Front Clamp Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # CLAMP ASSEMBLY, RIGHT FRONT 522418 CLAMP WELDMENT, BLADE 522415-1 SHAFT, BLADE CLAMP 522417-1 PAD, 1’ DIA. WEAR 522416 SCREW, M6X20 8.8 HEX SOCKET HEAD CAP ZINC F81001-22 PIN, 6X50 ROLL ZINC F81045-1...

  • Page 36: Rear Clamp Assembly

    Replacement Parts Rear Clamp Assembly Rear Clamp Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # CLAMP ASSEMBLY, REAR 522445 BRACKET WELDMENT 522443-1 PAD, 1” DIA. WEAR 522416 SCREW, M6X20 8.8 HEX SOCKET HEAD CAP ZINC F81001-22 WASHER, 6.4 FLAT ZINC F81053-1 NUT, M6-8-B HEX NYLON ZINC LOCK...

  • Page 37: Infeed Blade Guide

    Replacement Parts Infeed Blade Guide 7.10 Infeed Blade Guide REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # PLATE ASSEMBLY, INFEED GUIDE 522420 PLATE, INFEED GUIDE 522419-1 WASHER, 6.5 SPECIAL FLAT ZINC F81053-11 WASHER, Z 6.1 SPLIT LOCK ZINC F81053-3 BOLT, M6X20 8.8 HEX HEAD FULL THREAD ZINC F81001-2...

  • Page 38: Outfeed Blade Guide

    Replacement Parts Outfeed Blade Guide 7.11 Outfeed Blade Guide REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # PLATE ASSEMBLY, OUTFEED GUIDE 522447 PLATE, OUTFEED GUIDE 522446-1 WASHER, 6.5 SPECIAL FLAT ZINC F81053-11 WASHER, Z 6.1 SPLIT LOCK ZINC F81053-3 BOLT, M6X20 8.8 HEX HEAD FULL THREAD ZINC F81001-2...

  • Page 39: Blade Adjuster Assembly

    Replacement Parts Blade Adjuster Assembly 7.12 Blade Adjuster Assembly REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # ADJUSTER ASSEMBLY, BLADE 522453 BLOCK, ADJUSTER MOUNT 522452-1 ADJUSTER WELDMENT, BLADE 522450-1 WASHER, 8.2 SPLIT LOCK ZINC F81054-4 BOLT, M8X30-5.8-B HEX HEAD FULL THREAD ZINC F81002-2 NUT, 1/2-20 HEX JAM F05010-16...

  • Page 40: Decals

    Replacement Parts Decals 7.13 Decals REF. DESCRIPTION ( Indicates Parts Available in Assemblies Only) PART # DECAL KIT, BMT150 527689 DECAL, BMT150 TOOTHSETTER LOGO 527688 DECAL, EYE PROTECTION WARNING - SMALL S12004G-1 DECAL, WEAR PROTECTIVE GLOVES 512107 DECAL, CE CERTIFIED SAWMILL P85070 7-14 doc061818...
  • Page 41 EC declaration of conformity according to EC Machinery Directive 2006/42/EC Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62-600 Koło; Poland Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

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