Wood-mizer MP160 E3S User Manual
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Wood-mizer MP160 E3S User Manual

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Summary of Contents for Wood-mizer MP160 E3S

  • Page 3 Wood-Mizer ® Safety, Setup, Operation and Maintenance MP160 E3S rev. A1.01 MP160 E3S-V rev. A1.01 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #2402 Original Instructions...

  • Page 4: Table Of Contents

    Table of Contest Section-Page SECTION 1 INTRODUCTION Machine description ................1-2 Planer/thicknesser major components ...........1-6 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 SECTION 3 SETUP & OPERATION Planer/thicknesser setup .................3-1 MP160 planer/thicknesser operation ............3-3 SECTION 4 MAINTENANCE Wear life ....................4-1 Sawdust Removal ...................4-1 Miscellaneous Maintenance ..............4-1 Drive Belt Tension Adjustment..............4-2...

  • Page 5: Introduction

    SECTION 1 INTRODUCTION Congratulations on your purchase of a Wood-Mizer Planer - Thicknesser! Wood-Mizer is committed to providing you with the latest technology, best quality, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we are meeting current wood-processing demands.

  • Page 6: Machine Description

    Machine description Machine description The Wood-Mizer planer/thicknesser is designed for straight and profiled planing of wooden elements used for the production of wooden houses and other construction elements used in building industry and garden programs. All other uses of the planer are forbidden.
  • Page 7 INTRODUCTION Machine description It is recommended to screw the planer/thicknesser down to the ground, if it does not have to be  moved. Ensure that there is enough space for the longest boards you want to plane at the in and ...
  • Page 8 INTRODUCTION Machine description Box wrench 13 mm  Flat wrench 30 mm (supplied) (for cutter)  Adjustable wrench 8” or 10” (cutter)  Slide caliper  Measuring tape or ruler  Paraffin oil for grindstone  FOLLOWING SPACER RINGS ARE SUPPLIED: 3 x 40 mm height (per cutter) ...
  • Page 9 INTRODUCTION Machine description CHIP EXTRACTOR MP160 planer/thicknesser must be connected to chip extractor with a capacity of at least 2 000m Remember that chip container has to be equipped with an air vent (e.g. a fine net or filter if dust are collected indoors).

  • Page 10: Planer/Thicknesser Major Components

    INTRODUCTION Planer/thicknesser major components Planer/thicknesser major components Chip Duct Electric box with control panel Fence Handle for pushing material Top Table Height Adjustment Handle Emergency Switch Cutter with Top Table Height Safety Cover Scale Bottom Table Height Adjustment Crank Feed Rollers Drive Motor Table Height Scale...

  • Page 11: Safety

    Safety Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 12 It is always the owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer planer/thicknesser. All Wood-Mizer planer/thicknesser owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the planer/thicknesser.
  • Page 13 Safety Safety Instructions Keep the Machine And Area Around Clean  DANGER! Maintain a clean and clear path for all necessary movement around the planer/thicknesser and lumber stacking areas. Failure to do so will result in serious injury. Dispose of Sawing By-Products Properly ...
  • Page 14 Safety Planer/thicknesser operation DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury. WARNING! Beware of rotating parts.
  • Page 15 Safety Planer/thicknesser operation When planing smaller material, it should be stiffened/extended, e.g. with a longer piece of wood. Never stand in front of the material being fed or received, because it may suddenly kickback uncontrollably towards the operator. This applies to both the in and outfeed sides, although the risk is higher on the infeed side.
  • Page 16 Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor or Wood-Mizer Customer Service to order more decals. IMPORTANT! If replacing a component which has a safety decal affixed to it, make sure the new component also has the safety decal affixed in the same place.
  • Page 17 Safety Safety Labels Description Safety Labels Description See table below for safety labels description. TABELA 2-0 Label View Label Number Description 096317 CAUTION! Carefully read operator’s manual before handling the machine. Observe instructions and safety rules when operating. 099220 Close guards prior to operating the machine 099220 099221...
  • Page 18 Safety Safety Labels Description TABELA 2-0 096316 Electric box opening is possible with the switch in “0” position only. 096319 Always disconnect the power cord before opening the electric box. S12004G Always wear safety goggles when operating the planer/thicknesser! S12005G Always wear protective ear muffs when operating the planer/thicknesser! Safety...
  • Page 19 Safety Safety Labels Description TABELA 2-0 501465 Always wear safety boots when operating the planer/thicknesser! 089296 Revolutions direction 089296 087649 Warning stripes 502481 P85070 CE safety certification EGdoc072921 Safety...

  • Page 20: Setup & Operation

    SETUP & OPERATION Planer/thicknesser setup SECTION 3 SETUP & OPERATION Planer/thicknesser setup IMPORTANT! Before starting to use the planer/thicknesser you have to meet the following conditions: Set up the planer/thicknesser on firm, level ground and level the planer/thicknesser. Secure  the planer/thicknesser to the ground to prevent moving during operation.
  • Page 21 SETUP & OPERATION Planer/thicknesser setup IMPORTANT! It is recommended that a 30mA GFI (Ground Fault Interrupter) be used. IMPORTANT! When starting the machine for the first time, check that main motor rotation direction is as indicated by the arrow located on the motor body (fan guard).

  • Page 22: Mp160 Planer/Thicknesser Operation

    SETUP & OPERATION MP160 planer/thicknesser operation MP160 planer/thicknesser operation 3.2.1 Control panel See figure 3-1. MP160 planer/thicknesser controls are shown below: FIG. 3-1 Top red button (A) - the emergency stop switch, which disconnects power to all functions. When the emergency stop switch is pressed, it must be released before restarting the planer/thicknesser (turn right).
  • Page 23 SETUP & OPERATION Planning / thicknessing 3.2.2 Planning / thicknessing DANGER! Before you remove any cover of the planer, ensure that the power is switched off and that the cutter are not rotating. WARNING! Use protective gloves, particularly when you need to loosen screws that are tightly fastened, or when you are tightening screws (see safety instructions).
  • Page 24 SETUP & OPERATION Planning / thicknessing SETTING THE MACHINE FOR PLANNING/THICKNESSING The top cutter is fixed to the housing and hung at both ends. Two planing knives are mounted in two cutter sockets in the vertical cutter (planer knife 410 mm HSS). The planing thickness is adjusted with the planing (top) table handle (A).
  • Page 25 SETUP & OPERATION Planning / thicknessing The thicknessing depth is adjusted with the crank (J). The set thickness can be read on the  scale (K). Thicknessing depth can be adjust from 0,3 mm to 4 mm. The maximum depth can be set for the material width not bigger than 160mm.
  • Page 26 SETUP & OPERATION Planning / thicknessing ADJUSTING OF THE OUTFEED TABLE Outfeed table is factory adjusted. However if this necessary to adjust the outfeed table it can be done with micro adjustment bolt (A-see below). The outfeed table should be adjusted so it is 0,02-0,05mm above the highest position of the knives.
  • Page 27 SETUP & OPERATION Planning / thicknessing GRINDING THE PLANING KNIVES Always grind the knives in pairs, so they are the same height, min. 15 mm, otherwise vibrations could occur in the cutter. The grinding angle must be 38 degrees. ADJUSTING THE PLANING KNIVES Adjust planing knives (A) so they are on the same level with the outfeed table.
  • Page 28 SETUP & OPERATION Chain transmission with trapezoidal thread adjustment 3.2.3 Chain transmission with trapezoidal thread adjustment The chain used to raise and lower the table, must not be slack, but needs to be tensioned enough that teeth mesh correctly. The chain tension is adjusted with the nut located on the planer/thicknesser base, under the outfeed table.

  • Page 29: Maintenance

    MAINTENANCE Wear life SECTION 4 MAINTENANCE This section lists the maintenance procedures that need to be performed. CAUTION! Always disconnect and lock out power supply before performing any maintenance work, cleaning or servicing the planer/thicknesser. Failure to do so may result in serious injury. This symbol identifies the interval (hours of operation duty) at which each maintenance procedure should be performed.

  • Page 30: Drive Belt Tension Adjustment

    MAINTENANCE Drive Belt Tension Adjustment Feed roller drive chain  Two slide rods and trapezoidal thread  Cast iron table  4. Every 50 hours check that all screws and bolt connections are tightened. Check that cables and electrical connectors are in good condition. Drive Belt Tension Adjustment 4.4.1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and every 50 hours of operation...

  • Page 31: Long-Term Storage

    MAINTENANCE Long-term storage Using two chain tension adjustment bolts (C), adjust properly drive belt. Next tighten a motor plate mounting bolts. Mount cutter drive belt cover. 5. Check motor and cutter pulleys alignment. Both pulleys should be in line to avoid premature drive belt wear.
  • Page 32 MAINTENANCE Long-term storage Spray a thin layer of anti-rust coating (such as P.D.R.P) onto the places not protected against  rusting. Store the machine in a well ventilated room.  Cover the planer/thicknesser.  MAINTENANCE doc072921...

  • Page 33: Safety Devices Inspection

    MAINTENANCE Safety Devices Inspection Safety Devices Inspection MP160E3S Planer/Thicknesser – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection,  1. E-STOP button and its circuit inspection Use “I” buttons to start cutter and feed rollers. The motors should start. ...

  • Page 34: Planer/Thicknesser Specifications

    PLANER/thicknesser SPECIFICATIONS Overall dimensions SECTION 5 PLANER/THICKNESSER SPECIFICATIONS Overall dimensions See figure 5-1. The overall dimensions of the MP160 Planer/thicknesser are shown below (all dimensions in millimeters). FIG. 5-1 MP160 Specyfikacje EGdoc072921...

  • Page 35: Specifications Of The Planer/Thicknesser

    1265 mm Width 964 mm Length 1401 mm TABLE 5-1 Specifications of the planer/thicknesser See table 5-2. Wood-Mizer planer/thicknesser nomenclature is given in the table below. Volts MP160EA6S 1 ph 230V CE MP160EA3U 1 ph 230V UL MP160EB6S 3 ph 230V CE...
  • Page 36 Motor Type Electric Motor Electric Motor Rated Voltage 3x400V 3x400V Rated revolutions 2860 r.p.m. 2820 r.p.m. Rated power 0,37 kW Wood-Mizer Part No. 537386 533642 Wood-Mizer Reducer Part ---- 533641 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-4 Specyfikacje EGdoc072921...
  • Page 37 0,37 kW Wood-Mizer Part No. 537386 533642 Wood-Mizer Reducer Part ---- 533641 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-4 See table 5-5. USA ECO motor specifications are given in the table below. MP160EC3U Top cutter motor Feed motor speci-...
  • Page 38 3x230V Rated revolutions 2820 r.p.m. Rated power 0,37 kW Wood-Mizer Part No. 537386-UL 533642-UL Wood-Mizer Reducer Part ---- 533641 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-6 MP160EC3U-V Top cutter motor Feed motor specifi- Current (FL) Current (LL) SCCR specifications...
  • Page 39 (Constant Feed Speed) MP160EH3S-V 2-12 m/min (Adjustable Feed Speed) TABLE 5-7 See table 5-8. The noise level generated by Wood-Mizer planer/thicknesser is given in the table below Noise Level Planer/thicknesser MP160 = 102dB (A) Equipped with electric motor TABLE 5-8...
  • Page 40 PLANER/thicknesser SPECIFICATIONS Specifications of the planer/thicknesser See table 5-10. Other specifications of the planer/thicknesser are listed below Cutter Specifications Number of knife sockets 2 or 4 Top cutter diameter 72 mm Top cutter width 410 mm Side cutter diameter 92 mm Side cutter width 40 mm Cutter adjustment...
  • Page 41 PLANER/thicknesser SPECIFICATIONS Specifications of the planer/thicknesser See table 5-11. A relation between the pattern knife protrusion and the thickness is shown below. Pattern knife thickness Pattern knife max. protrusion 3 mm 13 mm 4 mm 21 mm 29 mm TABLE 5-11 According to EN 847-1:2005 European Standard EGdoc072921 Specyfikacje...
  • Page 42 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

This manual is also suitable for:

Mp160 e3s-v

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