Wood-mizer Accuset Safety, Operation, Maintenance & Parts Manual
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Wood-mizer Accuset Safety, Operation, Maintenance & Parts Manual

Wood-mizer Accuset Safety, Operation, Maintenance & Parts Manual

Aset for '97+ lt30/40/hd rev. a.00 - e.06
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Accuset
Safety, Operation, Maintenance
& Parts Manual
ASET for '97+ LT30/40/HD rev. A.00 - E.06
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
May 2000
Form #987

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  • Page 1 Accuset Safety, Operation, Maintenance & Parts Manual ASET for ’97+ LT30/40/HD rev. A.00 - E.06 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. May 2000 Form #987...
  • Page 2 Printed in the United States of America, all rights reserved. No part of this man- ual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...

  • Page 3: Table Of Contents

    Sensor Installation (Rev. A.01+) ............1-3 Sensor Installation (Rev. A.00) ............1-11 Wiring Preparation ................1-17 Wiring Installation for Super Sawmills..........1-21 Wiring Installation for Standard Sawmills ...........1-25 Accuset Final Installation ..............1-29 SECTION 2 SETUP & OPERATION Control Setup..................2-1 Contrast Adjustment..............2-2 Standard Sawmill Model Configuration (Rev. E.02+ Only).2-2 Startup Configuration ............2-2...
  • Page 4 Table of Contents Section-Page Sensor Assembly ..................4-7 Accuset Rev. A.00............4-7 Control Assembly...................4-9 Accuset Rev. E.03 - E.06..........4-9 Control Assembly.................4-11 Accuset Rev. B.00 - E.02..........4-11 Control Assembly.................4-13 Accuset Rev. A.00 - A.03..........4-13 Cover Assembly ...................4-15 INDEX AS00doc032519 Table of Contents...

  • Page 5: Installation Procedure

    Installation Procedure Pre-Installation Procedure SECTION 1 INSTALLATION PROCEDURE Pre-Installation Procedure 1. Remove the drive pulley/belt cover from the sawmill. 2. If applicable, disconnect the encoder cable from the existing Setworks control and remove the encoder and mounting bracket from the sawmill. 3.
  • Page 6 Installation Procedure Pre-Installation Procedure See Figure 1-1. Template 3H0816 NOTE: Measurements are taken from top of mast to top of template. Template FIG. 1-1 5. Mark the locations indicated by the holes in the template on the mast tube. NOTE: Accurate location is necessary for proper mechani- cal and sensor operation.

  • Page 7: Sensor Installation (Rev. A.01+)

    Installation Procedure Sensor Installation (Rev. A.01+) Sensor Installation (Rev. A.01+) NOTE: The sensor mounting brackets were redesigned in April 2001. See Section 1.3 if your mounting brackets do not look like the ones shown below. 1. Install the magnet to the bracket with the provided #8-32 x 7/8” hex head bolts, flat wash- ers and nylon lock nuts.
  • Page 8 Installation Procedure Sensor Installation (Rev. A.01+) 2. Install the 3/8” ID grommet to the upper mount bracket and install to the top of the sensor. See Figure 1-3. Upper Mount Bracket 3/8" ID Grommet Top Of Sensor 3H0873-1 FIG. 1-3 AS00doc032519 Installation Procedure...
  • Page 9 Installation Procedure Sensor Installation (Rev. A.01+) 3. Install two of the provided 1/4” lock washers and 1/4-20 x 5/8” hex head bolts to the bot- tom set of threaded holes in the mast. Thread the bolts about halfway into the holes. Slide the slotted lower mounting bracket of the sensor assembly around the two bolts, behind the lock washers.
  • Page 10 Installation Procedure Sensor Installation (Rev. A.01+) 4. Pre-2006 sawmills only: Remove the blade height and quarter scales from the removed scale mount bracket. Use the existing hardware to secure the scales to the provided scale mount bracket. See Figure 1-5. Bend tab up 3H0961-1 FIG.
  • Page 11 Installation Procedure Sensor Installation (Rev. A.01+) 5. Install the sensor magnet mount block to the scale mount bracket using the four provided #10-24 x 1/2" hex head bolts and flat washers. Check the area between the bracket and block. If there is a gap, use the provided extra #10 washers as necessary to fill the gap. This will prevent bending of the scale bracket when the mounting bolts are tightened.
  • Page 12 Installation Procedure Sensor Installation (Rev. A.01+) 8. Pre-2006 sawmills only: Use the two provided #10-24 x 3/8" pan head screws and self-locking hex nuts to secure the provided scale pointer to the new pointer mount plate. Then, use existing hardware to secure the pointer mount plate to the sawmill. See Figure 1-7.
  • Page 13 Installation Procedure Sensor Installation (Rev. A.01+) 10. Install the lower sensor guard. See Figure 1-8. Place the cover in position behind the holes and secure with two bolts, lock washers and flat washers provided. Lower sensor cover 1/4-20 x 1/2" hex head bolt, lock washer and flat washer (2 each) 3H0962-3...
  • Page 14 Installation Procedure Sensor Installation (Rev. A.01+) 1-10 AS00doc032519 Installation Procedure...

  • Page 15: Sensor Installation (Rev. A.00)

    Installation Procedure Sensor Installation (Rev. A.00) Sensor Installation (Rev. A.00) NOTE: The sensor mounting brackets were redesigned in April 2001. See Section 1.2 if your mounting brackets do not look like the ones shown below. 1. Install the lower mount clamp (with large hole) flush with the threaded portion at the base of the sensor.
  • Page 16 Installation Procedure Sensor Installation (Rev. A.00) 2. Install the magnet to the bracket with the provided #8-32 x 7/8” hex head bolts, flat wash- ers and nylon lock nuts. Slide the magnet assembly onto the sensor (the assembly will be secured later).
  • Page 17 Installation Procedure Sensor Installation (Rev. A.00) 3. Install the upper mount clamp (with small hole) at the top of the sensor. Use two of the provided 1/4-20 x 3/4” flat socket head bolts to secure a mounting block to the clamp. Note the orientation of the mount clamp and mounting block.
  • Page 18 Installation Procedure Sensor Installation (Rev. A.00) 4. Use four of the provided 1/4-20 x 3/4” flat socket head bolts to install the sensor assembly to the threaded holes in the mast tube. Loosen the upper or lower clamp bolts to adjust the mounts as necessary.
  • Page 19 Installation Procedure Sensor Installation (Rev. A.00) 5. Remove the blade height and quarter scales from the removed scale mount bracket. Use the existing hardware to secure the scales to the provided scale mount bracket. Assem- ble the new scale mount bracket to the sawmill mast, using existing hardware. 6.
  • Page 20 Installation Procedure Sensor Installation (Rev. A.00) 9. Use the two provided #10-24 x 3/8" flat socket head screws and nylon lock jam nuts to secure the provided clear scale pointer to the new pointer mount plate. Then, use existing hardware to secure the pointer mount plate to the sawmill. See Figure 1-14.

  • Page 21: Wiring Preparation

    Installation Procedure Wiring Preparation Wiring Preparation 1. If your sawmill is equipped with a previous version Accuset option, skip to Final Installa- tion (See Section 1.7). IMPORTANT! Make sure the mill is properly set up before performing Accuset installation and/or operation.
  • Page 22 Installation Procedure Wiring Preparation See Figure 1-15. Rear Power Feed Panel (newer Super Control Box Cover models will vary) Plug Screws (4) 1" Hole Plug Up/Down Solenoid Panel (Super only) Front Control Panel 3H0849-1C FIG. 1-15 6. Unbolt and remove the rear power feed panel from the sawmill control box. Leave all wires connected.
  • Page 23 Installation Procedure Wiring Preparation 12. Install the provided L-shaped bar clamp to the top of the control box. Position the bracket as shown. Use the four provided #10 flat washers and 10-24 x 1/2” hex head bolts to loosely secure in place from the bottom (do not tighten). See Figure 1-16.
  • Page 24 Installation Procedure Wiring Preparation See Figure 1-17. 13. Remove the anti-rotation screw from the right side of the control box. 14. Unbolt and remove the up/down drum switch handle from the right side of the control box. Loosen the two drum switch mounting screws securing the up/down drum switch to the control box.

  • Page 25: Wiring Installation For Super Sawmills

    Installation Procedure Wiring Installation for Super Sawmills Wiring Installation for Super Sawmills 1. If your sawmill is equipped with a previous version Accuset option, skip to Final Assembly (See Section 1.7). IMPORTANT! If you have a Super model sawmill, follow the wiring installation instructions located in this section.
  • Page 26 Installation Procedure Wiring Installation for Super Sawmills bottom solenoid. Be sure to leave the existing jumper wires in place. Reinstall the nuts. NOTE: If your up/down solenoid orientation is different than shown, the solenoid panel may be installed upside down. Rotate the panel 180 °.
  • Page 27 Installation Procedure Wiring Installation for Super Sawmills See Figure 1-20. There are two red 12VDC wires provided. Only one of these wires will be used, depending upon your mill model. Both wires have a 1/4” ring terminal connected to one end. For Super model sawmills, use the wire with the 5/16” ring terminal on the other end of the wire.
  • Page 28 Installation Procedure Wiring Installation for Super Sawmills 4. Locate the two wires connecting the up/down solenoids to the up/down drum switch. Dis- connect the wires from drum switch terminals #1 and #4. Wrap the loose end of each wire with electrical tape and place the wires out of the way. 1-24 AS00doc032519 Installation Procedure...

  • Page 29: Wiring Installation For Standard Sawmills

    Installation Procedure Wiring Installation for Standard Sawmills Wiring Installation for Standard Sawmills 1. If your sawmill is equipped with a previous version Accuset option, skip to Final Assembly (See Section 1.7). IMPORTANT! If you have a standard model sawmill, follow the wiring installation instructions found in this section.
  • Page 30 Installation Procedure Wiring Installation for Standard Sawmills 3. On the front of the up/down drum switch, disconnect the existing black upper harness wire from TRM4. Leave the black jumper wire connected to TRM4. See Figure 1-23. 3H0849-9 Terminal 4 FIG. 1-23 1-26 AS00doc032519 Installation Procedure...
  • Page 31 Installation Procedure Wiring Installation for Standard Sawmills 4. Connect the end of the orange wire removed from TRM1 or TRM5 to the provided purple (or red) wire labeled MOTOR. Use the provided #10-24 x 3/8” screw, flat washer and self-locking nut to secure together. Connect the end of the black wire removed from TRM4 to the provided yellow (or black) wire labeled MOTOR.
  • Page 32 Installation Procedure Wiring Installation for Standard Sawmills See Figure 1-25. There are two red 12VDC wires provided. Only one of these wires will be used, depending upon your mill model. Both wires have a 1/4” ring terminal connected to one end. For standard model sawmills, use the wire with the #10 fork terminal on the other end of the wire.

  • Page 33: Accuset Final Installation

    2. Route the free ends of the black and red MOTOR wires, black GND wire and the red 12VDC wire through the hole in the top of the control box. 3. Temporarily place the Accuset control upright on top of the sawmill control box. Leave all pre-installed Accuset wires connected.
  • Page 34 Installation Procedure Accuset Final Installation 5. Connect the black Accuset DRUM UP wire to terminal 1 (TRM1) on the back of the up/down drum switch. Be sure to maintain any existing connections. See Figure 1-28. Terminal 1 Terminal 4 3H0849-6 FIG.
  • Page 35 Installation Procedure Accuset Final Installation 9. Connect the MOTOR, GND and 12VDC wires from the sawmill control box to the Accuset circuit board as shown below. Wire Connection Connection Connection Type (Super Model (Standard Model Sawmills) Sawmills) Red DRUM DN...
  • Page 36 Red Drum Dn Circuit Breaker CB4 ‘BAT’ Circuit Breaker CB4 ‘BAT’ FIG. 1-28 SUPER MODELS ONLY (ACCUSET REV. D.02 - E.02) NOTE: Only wires for field installation are shown. Leave SUPER Models Only all other wires connected as is. MOTR...
  • Page 37 Up/Dn Drum Switch TRM 4 Red Drum Dn Circuit Breaker CB4 ‘BAT’ FIG. 1-28 STANDARD MODELS ONLY (ACCUSET REV. C.00 - D.01, E.03+) NOTE: Only wires for field installation are shown. Leave all other wires connected as is. STANDARD Models Only...
  • Page 38 Up/Dn Drum Switch TRM 4 Red Drum Dn FIG. 1-28 STANDARD MODELS ONLY (ACCUSET REV. A.00 - B.01) 11. Reinstall the rear power feed panel and the front control panel to the sawmill control box. 12. Tighten the washers and screws securing the drum switch to the control box. Reinstall the drum switch handle.
  • Page 39 Insert the Accuset control panel under the L-shaped bar clamp and slide forward into place. The four holes in the front of the Accuset control panel should align with the four holes in the top of the sawmill control box. Tighten the bar clamp mounting screws to secure the back of the Accuset control panel to the sawmill control box.

  • Page 40: Setup & Operation

    SECTION 2 SETUP & OPERATION Control Setup See Figure 2-1. Turn the key switch to the accessory (#3) position. The Accuset control starts in Manual Mode by default. See the figure below for identification of the control but- tons and display.

  • Page 41: Contrast Adjustment

    Control Setup 2.1.1 Contrast Adjustment When the Accuset is first powered on, the Adjust LCD Contrast screen is displayed for a few seconds. Push and hold the Up or Down button to adjust the display contrast as desired for your lighting conditions. To save the new contrast setting, push the Up arrow button and push Save Settings, then Save Now.
  • Page 42 Setup & Operation Control Setup See Figure 2-3. To enter Configuration Menu 1, push the Up button while in Manual Mode. Push UP button to enter Configuration Menu 1 HOURS: 0:00:34 Manual Mode Manual |Auto-Down| Auto-Up Pattern CONFIGURATION MENU 1 Save Calibrate Other...
  • Page 43 (labeled "GRD" on the sensor). If the Accuset has been installed in the field, the transducer replaced or the Accuset control has been reset to Factory Settings, the Gradient Setting should be adjusted.
  • Page 44 Adjust the bottom saw head stop bolt all the way down. Move the saw head down until Accuset displays 3/4” and adjust the bottom saw head stop bolt up until it just touches the saw head.

  • Page 45: Auto-Bump (Rev. E.o4+ Only)

    Setup & Operation Control Setup 2.1.4 Auto-Bump (Rev. E.O4+ Only) By default, the Auto-bump feature is not activated. To activate Auto-bump, push the Up button to enter Configuration Menu #1. Choose “Other Settings” button from Configuration Menu #1. Push the “Change Lan- guage”...

  • Page 46: Other Settings

    For example, if kerf is set to ‘0’ and you have programmed incre- ments of 1 1/8”, the resulting boards will be about 1 1/16” thick because Accuset did not factor the thickness of the blade. If you enter an accurate kerf value, the resulting boards will be 1 1/8”.
  • Page 47 Setup & Operation Control Setup See Figure 2-8. You can change other settings for the Accuset including the language used on the display, the unit of measure, PID values and analog limits. These settings are found in Configuration Menu 2. To display Configuration Menu 2, push the Up button while in Manual Mode to display Configuration Menu 1.
  • Page 48 Setup & Operation Control Setup Change Language. You can choose the language used for the Accuset display. Push the Change Language button and choose the desired language. Push the Save Now (or lan- guage equivalent) button to permanently store the new Language setting. To return to the previously stored Language setting, push Exit Config and turn the key switch to the off (#0) position.
  • Page 49 Setup & Operation Control Setup 3H0821-12 CHANGE LANGUAGE 1 Other Languages English French Push Other Languages button to enter Language Menu 2 CHANGE LANGUAGE 2 Other Languages Spanish English Push Other Languages button to enter Language Menu 3 CHANGE LANGUAGE 3 Exit Config Portuguese...
  • Page 50 PID (Proportional - Integral - Differential) & Motor Deadband Values. These settings allow a technician to diagnose and fine-tune the Accuset control for various environmen- tal factors. These settings are made at the factory and should not normally need adjusting by the operator.
  • Page 51 Setup & Operation Control Setup See Figure 2-10. 1500 PID UP PGAIN Exit Select Use <- -> buttons to Config Next adjust, then save. 3H0821-10B FIG. 2-10 REV. E.00+ Rev. E.00+ Only: To view the PID values, push the PID Values button. Proportional Gain (UP PGAIN and DOWN PGAIN): The first value displayed is ...
  • Page 52 “Exit Config” to ignore any changes and return to the previ- ously stored settings. After making the desired PID Value adjustments, go to the desired Accuset mode. Test how the changes affect Accuset performance. If the new settings improve performance, push the Manual button to change to Manual Mode and push the Up button for Configura- tion Menu 1.
  • Page 53 Setup & Operation Control Setup Rev. A.00 - A.03 Only: The PID settings allow you to calibrate the Accuset control. Cali- bration may be necessary if Accuset does not accurately position the saw head to the desired cutting position. IMPORTANT!

  • Page 54: Restore Factory Defaults

    Toggle button and turn the key switch on. Release the Toggle button and press "Default". Accuset Rev. E.00-E.03: To reset the control to factory settings, push and hold the Tog- gle button and turn the key switch on. Press “Yes” to reset the Accuset.

  • Page 55: Mode Selection

    Auto-Up Mode - This mode references the current blade height and allows you to choose an increment to move the blade up. The Accuset will automatically move the saw head up and stop at the next increment when you push the drum switch up. Auto-Up mode is pri- marily used to raise the saw head in large increments when preparing to cut a new log or log that has been turned.
  • Page 56 Setup & Operaton Mode Selection head is being raised. The Increment Settings buttons work in the same manner as described in Auto-Down Mode. NOTE: The sixteen increment settings apply to Auto-Down AND Auto-Up modes. If you change a setting in Auto-Down mode, it will also change when you are in Auto-Up mode.

  • Page 57: Using Auto-Down Mode

    Setup & Operation Using Auto-Down Mode Using Auto-Down Mode See Figure 2-14. In Manual Mode, Cut first face as Switch to Manual Mode position blade desired in Auto-Down and position blade for trim cut. Switch Mode then turn for trim cut. Switch to to Auto-Down and log.
  • Page 58 (i.e. If you want the finished boards to be 1" thick, set the increment to 1 1/8" to allow for typical blade kerf). The amount of kerf will depend on the thickness and tooth set of the blade you are using. The Accuset can be programmed with an automatic kerf setting if desired (See Section 2.1.5).

  • Page 59: Using Auto-Up Mode

    Setup & Operation Using Auto-Up Mode Using Auto-Up Mode Auto-Up Mode works exactly the same as Auto-Down explained above except it controls the saw head movement in the up direction. Setup & Operation AS00doc032519 2-20...

  • Page 60: Using Pattern Mode

    The increment that is active is indicated with a [ symbol. Accuset software rev. 4.05 and later only: As you scroll to each incre- ment, the previous increment setting will automatically be copied to the remaining incre- ments below.
  • Page 61 Pattern button to return to Pattern Mode and push Increment Selection button #4. Accuset software rev. 4.05 and later only: All of the pattern settings should now be 1 1/8”. (Accuset software rev. 3.03 - 3.05 only: The top three pattern settings should now be 1 1/8”...

  • Page 62: Using Reference Mode (Rev. B.00+ Only)

    If the saw head is already above the position and you push the drum switch up, Accuset will return to Manual Mode. Likewise, if the saw head is below the reference position and you push the drum switch down, Accuset returns to Manual Mode.

  • Page 63: Accuset Troubleshooting

    A list of common Accuset problems is provided below. Accuset Rev. D.02 and later: The transducer sensor is equipped with LED lights to help diagnose problems with the sensor. See Section 3.5 Sensor LED Lights (Rev. D.02 - E.02 only).
  • Page 64 With Accuset in Manual Mode and activating the up/down drum switch... Accuset does not make saw head move up and down. Check the red control lights located at the rear of Accuset control panel (See Section 3.3 Up/Down Control Lights), to determine the cause for this problem.
  • Page 65 Accuset front panel. Make sure all connections are tight and free of corrosion. If all the power connections appear to be okay and the Accuset still switches modes with- out pressing any buttons, replace the Accuset front panel.

  • Page 66: Accuset Display Problems

    2. Remove the eight screws holding the control panel to the Accuset control box. 3. Unplug the wire connections at the back of the control panel and remove the front panel. 4. Install the new control panel to the Accuset control box. Make sure all the wires are tight AS00doc032519...

  • Page 67: Resetting The Accuset

    Accuset Troubleshooting Accuset Display Problems and plugged properly. 5. Secure the control panel to the Accuset control box with the eight previously removed screws. 6. Perform the control setup and programming instructions. See Section SECTION 2 Setup & Operation. 3.2.2 Resetting the Accuset To reset the Accuset to Factory Settings: 1.
  • Page 68 3. Turn the key switch to the on (#1) or accessory (#3) position. 4. Release the buttons to complete the reset. Adjust the display contrast, if needed. IMPORTANT: Always readjust all the Accuset settings after resetting the unit. See Sec- tion 2.1 Control Setup...

  • Page 69: Up/Down Control Lights

    Up/Down Control Lights Up/Down Control Lights The up/down control lights are located on the back side of the Accuset front panel, next to the power light. To access the control lights, remove the eight screws securing the Accuset front panel. Remove the control panel from its original location without discon- necting the wires.
  • Page 70 Accuset Troubleshooting Up/Down Control Lights If the lights work properly while pushing the up/down drum switch, inspect the wire connections at the up/down motor leads. Remove the motor leads and check if the prob- lem remains. Reconnect and tighten the wire connections. If the wire connections are not a cause for the problem, check the up/down motor brushes.

  • Page 71: Mosfet Panel Test

    MTRR motor wire connections for correct location. If no problems are found with the wire connections, call Customer Service for assistance. If all the up/down lights are off, check the power light at the rear of the Accuset front panel If the power light is off See Section 3.2 Accuset Display Problems...
  • Page 72 Accuset Troubleshooting Up/Down Control Lights 4. Remove the MOSFET panel from the sawmill. See Figure 3-5. Aluminum Block (4) MT RR 12VDC MT RL 1 2 3 4 SM0285B Connector Pins FIG. 3-5 3-10 AS00doc032519 Accuset Troubleshooting...
  • Page 73 Accuset Troubleshooting Up/Down Control Lights Use an Ohm meter to check the resistance between the MOSFET terminals. IMPORTANT! Set the meter to ohms (), place the meter lead in the “V-” position and the black meter lead in the “comm” position. Be sure to use the color meter leads as specified below.

  • Page 74: Replacing The Mosfet Panel

    1. Turn the key switch to the off (#0) position and remove the key. 2. Remove the eight screws holding the MOSFET panel at the top of the Accuset control box. 3. Disconnect all the wires from the MOSFET panel terminals and remove the panel.

  • Page 75: Accuracy Problems

    Accuset Troubleshooting Accuracy Problems Accuracy Problems The Accuset control can move the saw head accuately within ±1/32” per move. To help determine the appropriate accuracy problem to troubleshoot, perform the following checks. Inspect all items listed below. NOTE: Before you begin the Accuset inspection check if the Gradient Setting is set to match the gradient of the transducer sensor (labeled “GRD”...

  • Page 76: Sensor Led Lights (Rev. D.02 - E.02 Only)

    Accuset Troubleshooting Sensor LED Lights (Rev. D.02 - E.02 only) Sensor LED Lights (Rev. D.02 - E.02 only) See Figure 3-6. The manufacturer’s instructions for troubleshooting the sensor LED lights is provided below. Enhanced Monitoring and Diagnostics The G-Series simple visual user interface helps resolve the majority of cus- tomer installation and troubleshooting issues.

  • Page 77: Replacement Parts

    052430 replaced 050952 originally supplied prior to Rev. E.00. New kit included con- trol software to improve functionality. Use kit 036212 to retrofit up/down motor pulley and belt to use Rev. E.00 and newer Accuset on Super sawmill models prior to LT30 Super Rev.

  • Page 78: Sensor Assembly

    PART # QTY. TRANSDUCER ASSEMBLY, ACCUSET 025019  Screw, 1/4-20 x 5/8” Hex Head Bolt F05005-86 Washer, 1/4” Split Lock F05011-14 Bracket, Upper Sensor Mount 035560 Grommet, 3/8” ID Rubber 025248 Sensor Assembly, Accuset Transducer 025246  AS00doc032519 Replacement Parts...
  • Page 79 038987 Washer, 1/4” SAE Flat F05011-11 Washer, 1/4” Split Lock F05011-14 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 Instruction Sheet, Lower Accuset Sensor Cover Retrofit 003184-1291 CABLE KIT, TRANSDUCER 5’ REPLACEMENT 036904 Cable Assembly, 5-Foot Transducer Interface 024868  Wire Tie, 5/16” x 15” UV Black F05089-5 Balluff Style Z Transducer 038659 replaces Series G Transducer 052130 (Rev.
  • Page 80 Accuset Rev. A.01 - E.00 20 21 3H0873F DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TRANSDUCER ASSEMBLY, ACCUSET 025019  Screw, 1/4-20 x 5/8” Hex Head Bolt F05005-86 Washer, 1/4” Split Lock F05011-14 AS00doc032519 Replacement Parts...
  • Page 81 Pointer, Accuset Scale 038585 Nut, #10-24 Hex Self-Locking F05010-14 Plate, Accuset Pointer Mount Painted 038586 COVER KIT, LOWER ACCUSET SENSOR (12/05+) 003184 COVER KIT, LOWER ACCUSET SENSOR (PRE-12/05) 003183 Cover Weldment, Lower Accuset Sensor (12/05+) 038987 Cover Weldment, Lower Accuset Sensor (Pre-12/05)
  • Page 82 F05011-14 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 Instruction Sheet, Lower Accuset Sensor Cover Retrofit 003184-1291 Balluff Style Z Transducer 038659 replaces Series G Transducer 052130 (Rev. E.03) and Series LS Transducer (Rev. D.02). In- cludes Balluff Magnet 038658. 024875 Transducer Assembly includes adaptor cable 052165 to service revisions before D.02.
  • Page 83 Sensor Assembly Sensor Assembly Accuset Rev. A.00 3H0820B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. TRANSDUCER ASSEMBLY, ACCUSET 025019  Screw, 1/4-20 x 3/4" Flat Socket Head Cap F05005-70 Plate, Sensor Adapter  035438 Replacement Parts...
  • Page 84 F05011-11 Washer, 1/4” Split Lock F05011-14 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 Instruction Sheet, Lower Accuset Sensor Cover Retrofit 003184-1291 Sensor mounting hardware revised 4/01. See Section 4.2 to upgrade mounting hardware. Includes adapter cable to retrofit Balluff Transducer (See Section 4.2).
  • Page 85 Gasket, Accuset Mosfet Panel 024869 Screw, #10-24 x 1/2” Phillips Head F05015-17 Screw, #8-32 x 1/2” Phillips Head F05015-18 Harness Assembly, Accuset P4 024867 Gasket, Accuset P4 Harness Panel 024871 Panel, Accuset Front (2006)  052436-N Panel Assembly, Accuset Front (2006) 052699 ...
  • Page 86 CONDUIT, 5/8” SPLIT LOOM HIGH TEMP 024323-62 8 in. TIE WRAP, 3/16” X 6” BLACK UV F05089-3 Control Assembly 052428, Mosfet Panel Assembly 024768 and Front Panel Assembly 052436-N no longer available. Upgrade to Accuset 2 with Kit 052972. 4-10 AS00doc032519 Replacement Parts...
  • Page 87 024869 Screw, #10-24 x 1/2” Phillips Head F05015-17 Screw, #8-32 x 1/2” Phillips Head F05015-18 Harness Assembly, Accuset P4 024867 Gasket, Accuset P4 Harness Panel 024871 Panel Kit, Accuset Front (2005)  052436 Panel Assembly, Accuset Front (2005) 052426 ...
  • Page 88 Control Assembly 052428, Mosfet Panel Assembly 024768 and Front Panel Assembly 052436-N no longer available. Upgrade to Accuset 2 with Kit 052972. Control assembly 052428 replaced 050950 originally supplied prior to Rev. E.00. Assembly included control software to improve functionality. Required new up/down motor pulley and belt combination for sawmills equipped with Ac- cuset revisions prior to B.00 (except G25).

  • Page 89: Accuset Rev. A.00

    024869 Screw, #10-24 x 1/2” Phillips Head F05015-17 Screw, #8-32 x 1/2” Phillips Head F05015-18 Harness Assembly, Accuset P4 024867 Gasket, Accuset P4 Harness Panel 024871 Panel Assembly, Accuset Front  024769 Gasket, Accuset Front Panel 024870 Harness Assembly, Accuset Control Power...
  • Page 90 Replacement Parts Control Assembly Cover Parts (See Section 4.8) SCREW, #10-24 X 1/2 PHILLIPS HEAD F05015-17 BRACKET, ACCUSET HOLDOWN CLAMP 015296 WASHER, #10” SAE FLAT F05011-18 BOLT, #10-24 X 1/2” HEX HEAD F05004-27 CONDUIT, 5/8” SPLIT LOOM HIGH TEMP 024323-62 8 in.

  • Page 91: Cover Assembly

    SCREW, 1/4-20 X 1/2” STAINLESS SOCKET HEAD F05005-148 WASHER, 1/4” SAE FLAT F05011-11 NUT, 1/4-20 HEX HALF NYLON LOCK F05010-156 ARM, ACCUSET COVER LINK 016704 BOLT, 5/16” X 1/2” SHOULDER 1/4-20 THREAD F05006-69 WASHER, 5/16” SAE FLAT F05011-17 WASHER, 5/16” BELLEVILLE F05011-93 BUSHING, 5/16”...
  • Page 92 INDEX installation troubleshooting final 1-29 accuracy problems 3-13 pre-installation procedure common problems sensor assembly 1-3, 1-11 display problems wiring (Standard Mills) 1-25 sensor LEDs 3-14 wiring (Super Mills) 1-21 up/down control lights wiring preparation 1-17 operation auto-down mode 2-18 auto-up mode 2-20 control description 2-16...

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