Wood-mizer BMT100-2 Operation, Parts & Maintenance Manual
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Wood-mizer BMT100-2 Operation, Parts & Maintenance Manual

Wood-mizer BMT100-2 Operation, Parts & Maintenance Manual

Toothsetter
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Wood-Mizer
Safety, Operation, Parts
& Maintenance Manual
BMT100-2
BMT100-3
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
July 2013
®
Toothsetter
Rev. A.00
Rev. A.00
Form #2026

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Summary of Contents for Wood-mizer BMT100-2

  • Page 1 ® Wood-Mizer Toothsetter Safety, Operation, Parts & Maintenance Manual BMT100-2 Rev. A.00 BMT100-3 Rev. A.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. July 2013 Form #2026...

  • Page 2: Table Of Contents

    Toothsetter Parts......................4-2 BMT100-2 Rev. A.00+ BMT100-3 Rev. A.00+ Toothsetter Assembly (BMT100-3 Only) ..............4-3 BMT100-3 Rev. A.00+ Toothsetter Assembly (BMT100-2 Only) ..............4-6 BMT100-2 Rev. A.00+ Blade Support Arms ....................4-9 Stand Assembly (Optional) ..................4-10 BMT100-2 Rev. A.00+ BMT100-3 Rev.

  • Page 3: Overview

    3. Deburring 4. Toothsetting See Figure 1-1. The blades supplied by Wood-Mizer have a raker-style set in the teeth. If you look at a blade from the top, you will see that the teeth are set (or bent out) in a repeating sequence;...

  • Page 4: Deburring The Blade

    Overview Deburring The Blade Deburring The Blade Sharpening leaves tiny metal burrs on the back side of the teeth. New blades also have burrs. These burrs MUST be removed before the set is checked. If they are not removed, they may cause the toothsetter to give false readings. To remove burrs, take the blade from the Sharpener.

  • Page 5: Setup

    This allows enough room for the blade supports. See Figure 2-1. Mounting Bolt (2) Hex Nut (2) Crank Handle Knob Socket Head Bolt Toothsetter Crank Handle Hex Head Bolt Hex Nut (2) Toothsetter BMT008-1 Stand FIG. 2-1 BMT100-2 Setup BMT10013doc082115...
  • Page 6 Setup Toothsetter Mount Hex Nut (2) Crank Handle Toothsetter Knob Socket Head Bolt Mounting Bolt (2) Crank Handle Hex Head Bolt Hex Nut (2) BMT001-1 Toothsetter Stand FIG. 2-1 BMT100-3 BMT10013doc082115 Setup...
  • Page 7 See Figure 2-2. The main components of the toothsetter are shown below. These parts will be discussed in the following instructions. Gauge Right Index Pawl Dial Indicator Foot Blade Support Arms (3) Setting Point Clamp Adjustment Crank Handle Left Index Pawl Blade Rest Screws (2) BMT008-2 FIG. 2-2 BMT100-2 Setup BMT10013doc082115...
  • Page 8 Setup Toothsetter Mount Gauge Right Index Pawl Foot Dial Indicator Blade Support Arms (3) Setting Point Clamp Adjustment Crank Handle Left Index Pawl Blade Rest Screws (2) BMT001-2 FIG. 2-2 BMT100-3 BMT10013doc082115 Setup...

  • Page 9: Blade Support Installation

    Attach the three blade support arms to the threaded mounting bar at the rear of the tooth- setter. Five sets of support arm mounting holes are provided. Use one of the set of holes for the appropriate blades (BMT100-2: from 1" to 2" wide blades; BMT100-3: from 1" to 3" wide blades).
  • Page 10 Setup Blade Support Installation Use upper holes for narrow blades Blade Guide Assembly (3) Blade Support Arms (3) Use lower holes for wide blades BMT001-3 FIG. 2-3 BMT100-3 BMT10013doc082115 Setup...
  • Page 11 Setup Blade Support Installation See Figure 2-4. Assemble a blade support guide onto the end of each blade support arm. Bolt from the hexed side of the guide assembly. Tighten the top bolts with the self-locking nuts. Tighten the bottom bolts with the wing nuts. Guide assembly Blade...

  • Page 12: Dial Indicator Setup

    2. Adjust the Dial Indicator. Clamp the gauge pin between the clamping plates. The pin should be touching the center of the gauge foot. Clamp gauge pin against Adjust dial gauge foot to .000” Use wrench to back out setting point BMT008-4 FIG. 2-5 BMT100-2 BMT10013doc082115 Setup...
  • Page 13 Setup Dial Indicator Setup Clamp gauge pin against Adjust dial gauge foot to .000” Use wrench to back out setting point BMT001-4 FIG. 2-5 BMT100-3 The dial indicator should read 0. If the dial indicator does not show 0, loosen the dial lock on the upper right side of the dial indicator.
  • Page 14 Setup Dial Indicator Setup Loosen screw to move dial indicator forward or backward BMT008-5 FIG. 2-6 BMT100-2 Loosen screw to move dial indicator forward or backward BMT001-5 FIG. 2-6 BMT100-3 3. Reclamp the gauge pin centered on the gauge foot.
  • Page 15 Setup Dial Indicator Setup 5. Move the indicator assembly forward so the gauge foot touches the gauge pin and the gauge needle moves .001 - .005. Retighten the mounting block screw. 6. Rotate the dial face until the gauge reads zero. 7.

  • Page 16: Operation

    Operation Blade Installation SECTION 3 OPERATION WARNING! Always wear gloves and eye protection when handling bandsaw blades. Changing blades is safest when done by one person! Keep all other persons away from area when coiling, carrying or changing a blade. Failure to do so may result in serious injury.
  • Page 17 Loosen the jam nut on the crank handle shaft and rotate the adjustment nut to move it in or out to relocate the handle position. Retighten the jam nut. Turn adjustment nut in or out to change handle position Jam Nut BMT008-6 FIG. 3-0 BMT100-2 Operation BMT10013doc082115...
  • Page 18 Operation Blade Installation Turn adjustment nut in or out to change handle position Jam Nut BMT001-6 FIG. 3-0 BMT100-3 BMT10013doc082115 Operation...

  • Page 19: Toothsetter Adjustments

    (Deburring will remove burrs from the back side of the teeth, but may not remove burrs from the gullet area. Keeping the gullet out of the clamp assembly helps to assure accurate readings.) Blade Rest Screw Wing Nut BMT008-7 FIG. 3-1 BMT100-2 Operation BMT10013doc082115...
  • Page 20 Operation Toothsetter Adjustments Blade Rest Screw BMT001-7 Wing Nut FIG. 3-1 BMT100-3 2. Make final adjustments to blade support arms and guide assemblies. Adjust to assure the blade travels smoothly. Blade should rest on rear guide, but should not touch the bottom of either side guide assembly.
  • Page 21 SM0042 FIG. 3-2 5. The index pawls are factory-set for Wood-Mizer ® Industrial blades with 7/8" tooth spacing. Check the right (or left if the blade is inverted) side index pawl is firmly against the tooth two teeth to the right (or left) of the one being set. To adjust, loosen the index pawl screw with the hex key provided and move the pawl tight against the tooth.

  • Page 22: Toothsetter Operation

    Operation Toothsetter Operation Toothsetter Operation NOTE: These instructions assume you are setting the blade starting with the blade not inverted. Set the first side of the blade using the right index pawl. After setting the first side of the blade, invert the blade and use the left index pawl when setting the other side of the blade.

  • Page 23: Replacement Parts

    To Order Parts: From the continental U.S., call 1-800-525-8100 to order parts. Have your customer  number, serial number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area  for parts. Replacement Parts...

  • Page 24: Toothsetter Parts

    Option BMT001-9 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. TOOTHSETTER, BMT100-3 SINGLE MANUAL (3" BLADE) BMT100-3 TOOTHSETTER, BMT100-2 SINGLE MANUAL (2" BLADE) BMT100-2 BMT100-3 Toothsetter Parts (See Section 4.4) BMT100-2 Toothsetter Parts (See Section 4.5) Blade Support Arm Parts (See Section 4.6)

  • Page 25: Toothsetter Assembly (Bmt100-3 Only)

    Replacement Parts Toothsetter Assembly (BMT100-3 Only) Toothsetter Assembly (BMT100-3 Only) BMT100-3 Rev. A.00+ BMT002 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. TOOTHSETTER ASSEMBLY, BMT100 CRANK-STYLE 066725 Base Weldment, Toothsetter 066744 Crank Assembly, Toothsetter 066726 Block, Crank Toothsetter 066761 Screw, Toothsetter Crank Acme 066730...
  • Page 26 Replacement Parts Toothsetter Assembly (BMT100-3 Only) Bolt, M10-1.5 x 90 Socket Head F05022-6 Bolt, M8-1.25 x 16 Socket Head F05021-10 Fitting, 3/16-3/16 Straight Grease P04107 Nut, M12 x 1/5 8.8 Hex Jam F05027-4 Spinner, Toothsetter Crank 066729 Ring, 17mm OR Din #471 Retaining F04254-16 Ring, 32mm IR Retaining F81090-5...
  • Page 27 Replacement Parts Toothsetter Assembly (BMT100-3 Only) Foot, Gauge (Short .403") P04716-2 Screw Assembly, Blade Adjustment 066748 Screw, M6-1 x 10 Socket Head F05020-19 Rod, Blade Adjuster 066747 Spring, 0.54 OD x 1.75 Lx.045 WD 066749 Nut, M10-1.5 Hex F05010-85 Nut, M10 Wing F81033-8 Bolt, 10mm x 35mm Socket Head Shoulder Plain F05022-11...

  • Page 28: Toothsetter Assembly (Bmt100-2 Only)

    Replacement Parts Toothsetter Assembly (BMT100-2 Only) Toothsetter Assembly (BMT100-2 Only) BMT100-2 Rev. A.00+ 62 63 BMT007 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. TOOTHSETTER ASSEMBLY, BMT100-2 CRANK-STYLE 077390 Base Weldment, 2" Toothsetter 077382 Crank Assembly, Toothsetter 077389 Block, 2"...
  • Page 29 Replacement Parts Toothsetter Assembly (BMT100-2 Only) Ring, 17mm OR Din #471 Retaining F04254-16 Ring, 32mm IR Retaining F81090-5 Bearing, 51103 FLT Ball Thrust 086675 Housing, Toothsetter Crank Spinner 066728 Clamp Assembly, Crank Toothsetter Moving 077388 Plate, 2" Toothsetter Moving Clamp 077387 Screw, 3/8-24 x 1 1/2"...
  • Page 30 Replacement Parts Toothsetter Assembly (BMT100-2 Only) Nut, M10-1.5 Wing F05033-8 Bolt, 10mm x 35mm Socket Head Shoulder Plain F05022-11 Decal, LTTSG-C Revision 016187-TSC2 Overlayment, Revision Decal 016200 Tool, Set Correction 004754 Pin, 3/16" x 2" Dowel F05012-148 Wrench, 9/16" Combination 066760 Wrench, 3/16"...

  • Page 31: Blade Support Arms

    Replacement Parts Blade Support Arms Blade Support Arms TS0007-9B Arm Extension Option DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. ARM KIT, BLADE SUPPORT A04545 Tube Assembly, Blade Support A04550 Plug, Tube Support P04552  Tube, Blade Support M04551 Blade Support Support Assembly, Replacement A10617...

  • Page 32: Stand Assembly (Optional)

    Replacement Parts Stand Assembly (Optional) Stand Assembly (Optional) BMT100-2 Rev. A.00+ BMT100-3 Rev. A.00+ BMT003 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART NUMBER QTY. STAND ASSEMBLY, TOOTHSETTER (OPTIONAL) 066750 Post Weldment, Toothsetter Stand 066754 Channel, Toothsetter Stand Base...
  • Page 33 Replacement Parts Stand Assembly (Optional) Angle, Toothsetter Stand Base 057904 Washer, 3/8" SAE Flat F05011-3 Bolt, M10-1.5 x 25mm Hex Head Full Thread 8.8 F05004-48 Nut, M10-1.5 Hex Nylon Lock F05004-270 Bolt, M6-1 x 14 Class 8 Hex Head F05020-7 Nut, M6-1.0 Hex Nylon Lock F05010-200 Tube Weldment, Slide...

  • Page 34: Maintenance

    Apply grease to the fitting on the crank housing as needed so the crank turns easily.  Apply grease to the two clamp socket head bolts.  See Figure 5-1. Crank Housing Grease Fitting Clamp Socket Head Bolt (2) BMT008-8 FIG. 5-1 BMT100-2 BMT10013doc082115 Maintenance...
  • Page 35 Maintenance Toothsetter Maintenance Crank Housing Grease Fitting Clamp Socket Head Bolt (2) BMT001-8 FIG. 5-1 BMT100-3 Maintenance BMT10013doc082115...

  • Page 36: Index

    INDEX deburring the blade maintenance operation adjustments blade installation toothsetter operation overview replacement parts blade support arms stand assembly 4-10 toothsetter assembly 4-3, 4-6 setup blade support installation toothsetter mount BMT10013doc082115 Index...

This manual is also suitable for:

Bmt100-3

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