Wood-mizer MP200 E6S User Manual
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Wood-mizer MP200 E6S User Manual

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Summary of Contents for Wood-mizer MP200 E6S

  • Page 3 Wood-Mizer ® Safety, Setup, Operation and Maintenance MP200 E6S rev. A1.00 MP200 E7S-V rev. A1.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #2400 Original Instructions...
  • Page 4 Table of Contest Section-Page SECTION 1 INTRODUCTION Machine description ................1-2 Planer/moulder major components ............1-6 SECTION 2 SAFETY Safety Symbols..................2-1 Safety Instructions ..................2-1 SECTION 3 SETUP & OPERATION Planer/moulder setup ................3-1 MP200 planer/moulder operation............3-3 SECTION 4 MAINTENANCE Wear life ....................4-1 Sawdust Removal ...................4-1 Miscellaneous Maintenance ..............4-1 Drive Belt Tension Adjustment..............4-2 Long-term storage ..................4-6...
  • Page 5 SECTION 1 INTRODUCTION Congratulations on your purchase of a Wood-Mizer Planer - Moulder! Wood-Mizer is committed to providing you with the latest technology, best quality, and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we are meeting current wood-processing demands.
  • Page 6 TIPS: An extended infeed table is practical to use, and prevents anyone coming into the risk area. Machine description The Wood-Mizer planer/moulder is designed for straight and profiled planing of wooden elements used for the production of wooden houses and other construction elements used in building industry and garden programs.
  • Page 7 INTRODUCTION Machine description The machine is delivered on pallet. Due to the weight, it has to be transported with auxiliary carrier equipment and in accordance with general safety rules. Check your planer/moulder as soon as you receive it. Any transport damage must be reported to the transport company immediately.
  • Page 8 INTRODUCTION Machine description Allen wrench 4mm (supplied)  Allen wrench 5 mm  Allen wrench 6 mm  Flat wrench 10 mm (supplied)  Wrench 10 mm  Box wrench 13 mm  Flat wrench 30 mm (supplied) (for cutter) ...
  • Page 9 INTRODUCTION Machine description CHIP EXTRACTOR MP200 planer/moulder must be connected to chip extractor with a capacity of at least 3 000m Remember that chip container has to be equipped with an air vent (e.g. a fine net or filter if dust are collected indoors).
  • Page 10 INTRODUCTION Planer/moulder major components Planer/moulder major components Table height Top chip duct adjustment handle Electric box with control panel Top cutter Feed roller Side chip duct Emergency switch Side cutter Table height Fence scale Lockable castors FIG. 1-1 MP200 doc121619 INTRODUCTION...
  • Page 11 Safety Safety Symbols SECTION 2 SAFETY Safety Symbols The following symbols and signal words call your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. DANGER! indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
  • Page 12 IMPORTANT! It is always the owner's responsibility to comply with all applicable federal, state and local laws, rules and regulations regarding the ownership and operation of your Wood-Mizer planer/moulder. Wood-Mizer planer/moulder...
  • Page 13 Safety Safety Instructions Keep the Machine And Area Around Clean  DANGER! Maintain a clean and clear path for all necessary movement around the planer/moulder and lumber stacking areas. Failure to do so will result in serious injury. Dispose of Sawing By-Products Properly ...
  • Page 14 Safety Planer/moulder operation DANGER! Always be aware of and take proper protective measures against rotating shafts, pulleys, fans, etc. Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury. WARNING! Beware of rotating parts.
  • Page 15 Safety Planer/moulder operation When planing smaller material, it should be stiffened/extended, e.g. with a longer piece of wood. Never stand in front of the material being fed or received, because it may suddenly kickback uncontrollably towards the operator. This applies to both the in and outfeed sides, although the risk is higher on the infeed side.
  • Page 16 Always be sure that all safety decals are clean and readable. Replace all damaged safety decals to prevent personal injury or damage to the equipment. Contact your local distributor or Wood-Mizer Customer Service to order more decals. IMPORTANT! If replacing a component which has a safety decal affixed to it, make sure the new component also has the safety decal affixed in the same place.
  • Page 17 Safety Safety Labels Description Safety Labels Description See table below for safety labels description. TABELA 2-0 Label View Label Number Description 096317 CAUTION! Carefully read operator’s manual before handling the machine. Observe instructions and safety rules when operating. 099220 Close guards prior to operating the machine 099220 099221...
  • Page 18 Safety Safety Labels Description TABELA 2-0 096316 Electric box opening is possible with the switch in “0” position only. 096319 Always disconnect the power cord before opening the electric box. S12004G Always wear safety goggles when operating the planer/moulder! S12005G Always wear protective ear muffs when operating the planer/moulder! EGdoc121619...
  • Page 19 Safety Safety Labels Description TABELA 2-0 501465 Always wear safety boots when operating the planer/moulder! 089296 Revolutions direction 089296 087649 Warning stripes 502481 P85070 CE safety certification Safety EGdoc121619...
  • Page 20 SETUP & OPERATION Planer/moulder setup SECTION 3 SETUP & OPERATION Planer/moulder setup IMPORTANT! Before starting to use the planer/moulder you have to meet the following conditions: Set up the planer/moulder on firm, level ground and level the planer/moulder. Secure the ...
  • Page 21 SETUP & OPERATION Planer/moulder setup IMPORTANT! When starting the machine for the first time, check that main motor rotation direction is as indicated by the arrow located on the motor body (fan guard). If the rotation direction is incorrect invert the phases in the phase inverter in the power socket box).
  • Page 22 SETUP & OPERATION MP200 planer/moulder operation MP200 planer/moulder operation 3.2.1 Control panel See figure 3-1. MP200 planer/moulder controls are shown below: FIG. 3-1 Top red button (A) - the emergency stop switch, which disconnects power to all functions. When the emergency stop switch is pressed, it must be released before restarting the planer/moulder (turn right).
  • Page 23 SETUP & OPERATION Top cutter 3.2.2 Top cutter DANGER! Before you open the safety doors on the planer, ensure that the power is switched off and that the cutters are not rotating. WARNING! Use protective gloves, particularly when you need to loosen screws that are tightly fastened, or when you are tightening screws (see safety instructions).
  • Page 24 SETUP & OPERATION Top cutter ADJUSTING THE PLANING KNIVES Adjust planing knives (A) so they are on the same level and about 1 mm above the planer table. To adjust knives use the aluminium block (B), delivered together with planer/moulder (it is in the part’s bag on the planer table).
  • Page 25 SETUP & OPERATION Chain transmission with trapezoidal thread adjustment 3.2.3 Chain transmission with trapezoidal thread adjustment The chain used to raise and lower the table, must not be slack, but needs to be tensioned enough that teeth mesh correctly. The chain tension is adjusted with the nut located on the planer/moulder base, under the outfeed table.
  • Page 26 SETUP & OPERATION Side cutter After mounting moulding knives perform the following steps: Check that no tools have been left in the planer.  Check that all screws have been sufficiently tightened.  Check that the cutters can rotate freely before the safety doors are closed. ...
  • Page 27 SETUP & OPERATION Side cutter Spacer5 mm  Washer set (0.1 – 2.0 mm)  To remove the planing knife from the side cutter, use 4mm allen wrench (supplied) to loosen lock screws are recessed into the cutters. The height settings for tongue and grooves: When tongues and grooves need to be moulded, it is important that they are made opposite one another, i.e.
  • Page 28 This service is usually available in the nearby. If not, contact Wood-Mizer. 3.2.5 Variable speed motor manual WARNING! Do not turn feed speed adjustment knob when the feed is off or material is planing/moulding.
  • Page 29 MAINTENANCE Wear life SECTION 4 MAINTENANCE This section lists the maintenance procedures that need to be performed. CAUTION! Always disconnect and lock out power supply before performing any maintenance work, cleaning or servicing the planer/moulder. Failure to do so may result in serious injury. This symbol identifies the interval (hours of operation duty) at which each maintenance procedure should be performed.
  • Page 30 MAINTENANCE Drive Belt Tension Adjustment Feed roller drive chain  Two slide rods and trapezoidal thread  Cast iron table  4. Every 50 hours check that all screws and bolt connections are tightened. Check that cables and electrical connectors are in good condition. Drive Belt Tension Adjustment 4.4.1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and every 50 hours of operation...
  • Page 31 MAINTENANCE Drive Belt Tension Adjustment (C). FIG. 4-1 4. Move motor with mounting plate to adjust properly drive belt. Next tighten adjustment bolt and motor plate mounting bolts. Mount top cutter drive belt cover. 5. Check motor and top cutter pulleys alignment. Both pulleys should be in line to avoid premature drive belt wear.
  • Page 32 MAINTENANCE Drive Belt Tension Adjustment Loosen four motor mounting bolts (A). Use adjustment bolt B to adjust belt tension. A(4) MP200_008 MP200EH6S_MANUAL FIG. 4-2 doc121619 MAINTENANCE...
  • Page 33 MAINTENANCE Drive Belt Tension Adjustment 4.4.3 Table chain tension adjustment Loosen two tension roller mounting bolts (A). Use adjustment bolt B to adjust table chain tension. A(2) FIG. 4-3 MAINTENANCE doc121619...
  • Page 34 MAINTENANCE Long-term storage 4.4.4 Roller drive chain tension adjustment 1. Unbolt and remove roller drive chain cover (A). 2. Loosen tensioner bolt (B). Move the tensioner up/down to tension the chain properly. A(2) FIG. 4-4 Long-term storage If the machine is not used for a long period of time, do as follows: Disconnect the power cord.
  • Page 35 MAINTENANCE Safety Devices Inspection Safety Devices Inspection MP200E6S Moulder – Safety Devices Inspection Safety devices on the machine which must be checked before every shift: E-STOP button and its circuit inspection,  Cutter cover safety switch and its circuit inspection. ...
  • Page 36 PLANER/MOULDER SPECIFICATIONS Overall dimensions SECTION 5 PLANER/MOULDER SPECIFICATIONS Overall dimensions See figure 5-1. The overall dimensions of the MP200 Planer/moulder are shown below (all dimensions in millimeters). FIG. 5-1 MP200 EGdoc121619 Specyfikacje...
  • Page 37 931 mm Length 1258 mm Length with optional table 2465 mm TABLE 5-1 Specifications of the planer/moulder See table 5-2. Wood-Mizer planer/moulder nomenclature is given in the table below. Volts MP200EA6S 1 ph 230V CE MP200EA6U 1 ph 230V UL MP200EB6S...
  • Page 38 Electric Motor Rated Voltage 3x230V 3x230V 3x230V Rated revolutions 2860 r.p.m. 2860 r.p.m. 1400 r.p.m. Rated power 0,18 kW Wood-Mizer Part No. 533644 533646 532802 Wood-Mizer Reducer Part ---- 533637 TABLE 5-3 MP200EA6S Top cutter motor Side cutter motor Feed motor specifi-...
  • Page 39 Wood-Mizer Part No. 532811 533646 533642 Wood-Mizer Reducer Part ---- 533641 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-4 See table 5-5. Specifications of the ECO planer/moulder motors for USA are listed below. MP200EC6U Top cutter motor Side cutter motor...
  • Page 40 2860 r.p.m. 2820 r.p.m. Rated power 0,37 kW Wood-Mizer Part No. 532811-UL 533646-UL 533642-UL Wood-Mizer Reducer Part ---- 533641 Wood-Mizer CVT Part No. ---- 533643 TABLE 5-6 MP200EB7U-V Top cutter motor Side cutter motor Feed motor specifi- specifications specifications cations...
  • Page 41 Electric Motor Rated Voltage 1x230V 1x230V 1x230V Rated revolutions 3340 r.p.m. Rated power 2.7 kW 2.7 kW 0.55 kW Wood-Mizer Part No. 533651-UL 533651-UL 535714 Wood-Mizer Reducer Part ---- ---- 533641 Wood-Mizer CVT Part No. ---- 535713 TABLE 5-6 Specyfikacje EGdoc121619...
  • Page 42 MP200EH6S 2-12 m/min (Adjustable Feed Speed) TABLE 5-7 1 2 3 See table 5-8. The noise level generated by Wood-Mizer planer/moulder is given in the table below Noise Level Planer/Moulder MP200 = 104dB (A) Equipped with electric motor TABLE 5-8...
  • Page 43 PLANER/MOULDER SPECIFICATIONS Specifications of the planer/moulder See table 5-10. Other specifications of the planer/moulder are listed below Cutter Specifications Number of knife sockets Top cutter diameter 72 mm Top cutter width 410 mm Side cutter diameter 92 mm Side cutter width 40 mm Cutter adjustment -- mm...
  • Page 44 PLANER/MOULDER SPECIFICATIONS Specifications of the planer/moulder See table 5-11. A relation between the pattern knife protrusion and the thickness is shown below. Pattern knife thickness Pattern knife max. protrusion 3 mm 13 mm 4 mm 21 mm 29 mm TABLE 5-11 According to EN 847-1:2005 European Standard EGdoc121619 Specyfikacje...
  • Page 45 PLANER/MOULDER SPECIFICATIONS Specifications of the planer/moulder Specyfikacje EGdoc121619 5-10...
  • Page 46 EC declaration of conformity according to EC Machinery Directive 2006/42/EC, Annex II, 1.A Manufacturer: Wood-Mizer Industries sp. z o.o. Nagórna 114, 62- Tel. +48 63 26 26 000 This declaration of conformity is issued under the sole responsibility of the manufacturer.

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Mp200 e7s-vA1.00

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