Operating Limits For Changeover Between Modes; Flow Control; Heat Reclaim Operation; Condenser Pump Selection - Carrier AquaForce PUREtec 30XBEZE 200 Installation, Operation And Maintenance Instructions

Air-cooled screw chillers
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8 - HEAT RECLAIM CONDENSER OPTIONS (OPTIONS 50 & 50C)
8.6 - Operating limits for changeover between
modes
From cooling only to heat reclaim and vice versa.
Condenser water & ambient temperatures
Entering water temperature
Ambient operating temperature
(1)  The entering water temperature must not be lower than 12.5°C. For installations 
with a lower temperature, a three-way valve must be used.
NOTE:
if the temperature at the evaporator is below 4 °C, a glycol/water solution or the 
frost protection option must be used.

8.7 - Flow control

The water flow switch supplied needs to be installed at the heat 
reclaim condenser water inlet and protects the condenser loop
against low water flow conditions. When the heat reclaim mode 
is required, a signal from the additional board output activates the
system  pump.  Once  the  pump  is  started,  flow  detection  takes 
place for one minute. If no flow is detected by the end of this time:
1. Changeover to the heat reclaim mode is not permitted
2.  Mode is changed to cooling only mode when the water flow 
rate is low, accompanied by a water flow detection alarm.
3
6
12
7
8
10
4
Legend
1
Evaporator
2
Heat reclaim condenser
3
Air condenser (coils)
4
Compressor
5
Expansion device (EXV)
6
Motorised valve - heat reclaim mode
7
Motorised valve - cooling only mode
8
Solenoid valve - charge recovery in heat reclaim mode
9
Solenoid valve - charge recovery in cooling only mode
10 Check valve
11
Pressure and temperature measurement to calculate the liquid sub-cooling to
optimise the charge recovery
12 Check valve with capillary

8.8 - Heat reclaim operation

The heat reclaim condenser option is only available on units with
two circuits. It has been designed with one or two single or two-
circuit shell-and-tube heat exchangers, depending on the unit size.
The two circuits are independently controlled. One circuit can be
in cooling only and the other in heat reclaim mode.
Changeover from one mode to the other (changeover from heat
exchange at the air condenser to heat exchange at the water
condenser and vice versa) is ensured by motorised two-way valves
located upstream of the air and water condensers.
ATTENTION: Mode changes may lead to higher sound levels
than the levels at stable operation.
Depending on the mode selected (heat reclaim or cooling), the
logic compares the water entering temperature required with the
setpoint. Depending on this difference the unit circuits are either 
activated or deactivated in heat reclaim mode (one or two
together), as shown in the following diagram and table.
Minimum Maximum
°C
125
(1)
°C
-20
2
3
6
12
9
9
10
10
7
11
11
8
10
5
5
4
1
E
D
57,5
C
45
B
A
The deadband of 5 K is controlled by default.
For more details on the heat reclaim operation logic, please refer
to the SmartVu
TM

8.9 - Condenser pump selection

Heat reclaim condenser water flow rate / pressure drop
characteristic curves are shown in the following graphs.
Option 50: heat reclaim condenser pressure drop in
70
60
50
40
30
20
10
0
0
1
Condenser 10" (water volume = 38 litres)
2
Condenser 12" (water volume = 55 litres)
3
Condenser 14" (water volume = 68 litres)
Option 50C: heat reclaim condenser pressure drop in
50
40
30
20
10
0
0
Condenser 14'' (water volume = 82 litres)

8.10 - Frost protection

The heat reclaim condenser is equippped with electric heaters to
protect the condenser against frost. These are activated if the
condenser entering and leaving water temperatures are below 3
°C and deactivated, if they are higher than 4.3 °C.
E
D
C
B
A
control manual.
water flow function
10
20
Water flow rate, l/s
water flow function
10
20
Water flow rate, l/s
+2,5 K
+2.5 K
+1.25 K
+1,25 K
Setpoint, °C
-1,25 K
-1.25 K
-2.5 K
-2,5 K
T
30
40
30
40
47

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