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Aquaforce 30XA302
Carrier Aquaforce 30XA302 Liquid Chiller Manuals
Manuals and User Guides for Carrier Aquaforce 30XA302 Liquid Chiller. We have
2
Carrier Aquaforce 30XA302 Liquid Chiller manuals available for free PDF download: Installation Instructions Manual, Installation, Operation And Maintenance Instructions
Carrier Aquaforce 30XA302 Installation Instructions Manual (162 pages)
Air-Cooled Liquid Chillers
Brand:
Carrier
| Category:
Chiller
| Size: 30 MB
Table of Contents
Safety Considerations
1
Table of Contents
1
Step 2 - Place, Mount and Rig Unit
2
Introduction
2
Installation
2
Storage
2
Step 1 - Inspect Shipment
2
Step 2 - Place, Mount and Rig Unit
2
Placing Unit
2
Mounting Unit
2
Rigging Unit
104
Step 3 - Make Refrigerant, Cooler Fluid and
108
Drain Piping Connections
108
30Xa501 Unit Assembly
108
General
113
Flooded Cooler Units
120
DX Cooler Units
123
Preparation for Year-Round Operation
127
Step 4 - Fill the Chilled Water Loop
129
Water System Cleaning
129
Water Treatment
129
System Pressurization
130
Filling the System
130
Set Water Flow Rate
130
Pump Modification/Trimming
132
Freeze Protection
132
Preparation for Winter Shutdown
132
Step 5 - Make Electrical Connections
133
Power Supply
133
Field Power Connections
133
Power Wiring
133
Field Control Power Connections
133
Carrier Comfort Network
133
Non-Ccn Communication Wiring
157
Field Control Option Wiring
157
Dual Chiller Leaving Water Sensor
157
Step 6 - Install Accessories
158
Energy Management Module
158
Remote Enhanced Display
158
Low Ambient Temperature Operation
158
Minimum Load Accessory
158
Unit Security/Protection Accessories
158
Communication Accessories
158
Pump Vfd
158
Sensorless Control (Closed Loop)
158
Remote Controller (Open Loop)
158
Service Options
159
Step 7 - Leak Test Unit
159
Step 8 - Refrigerant Charging
159
Dehydration
159
Refrigerant Charge
159
Step 9 - Optional Bacnet Communication
162
Wiring
162
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Carrier Aquaforce 30XA302 Installation, Operation And Maintenance Instructions (56 pages)
Air-Cooled Screw Chillers
Brand:
Carrier
| Category:
Chiller
| Size: 6 MB
Table of Contents
Table of Contents
2
1 Introduction
4
Installation Safety Considerations
4
Equipment and Components under Pressure
5
Maintenance Safety Considerations
5
Repair Safety Considerations
7
2 Preliminary Checks
8
Check Equipment Received
8
Moving and Siting the Unit
8
3 Dimensions, Clearances
10
30XA 252-352 - MCHE Heat Exchanger (Standard) and 30XA 252-302 - Cu/Al Heat Exchanger (Option 254/255)
10
30XA 402-452-504 - MCHE Heat Exchanger (Standard) and 352-452 - Cu/Al Heat Exchanger (Option 254/255)
10
30XA 502 MCHE Heat Exchanger (Standard) and 30XA 502 Cu/Al Heat Exchanger (Option 254/255)
11
30XA 602-802-854-904 MCHE Heat Exchanger (Standard) and 30XA 602-702 Cu/Al Heat Exchanger
11
(Option 254/255)
11
30XA 852-902 MCHE Heat Exchanger (Standard) and 30XA 752-852 Cu/Al Heat Exchanger (Option 254/255)
12
30XA 1002 MCHE Heat Exchanger (Standard) and 30XA 902-1002 Cu/Al Heat Exchanger (Option 254/255)
12
30XA 1112, 1212, 1312, 1382 MCHE Heat Exchanger (Standard) and 30XA 1112, 1212, 1312, 1382 Cu/Al Heat Exchanger (Option 254/255)
13
30XA 1402-1502 Module 1/2 - MCHE Heat Exchanger (Standard) and 30XA 1402-1502 Module 1/2 - Cu/Al Heat Exchanger (Option 254/255)
14
30XA 1402-1502 Module 2/2 - MCHE Heat Exchanger (Standard) and 30XA 1402-1502 Module 2/2 - Cu/Al Heat Exchanger (Option 254/255)
14
30XA 1702 Module 1/2 - MCHE Heat Exchanger (Standard) and 30XA 1702 Module 1/2 - Cu/Al Heat Exchanger (Option 254/255)
15
30XA 1702 Module 2/2 - MCHE Heat Exchanger (Standard) and 30XA 1702 Module 2/2 - Cu/Al Heat Exchanger (Option 254/255)
15
Multiple Chiller Installation
16
Distance to the Wall
16
4 Physical and Electrical Data for 30Xa Units
17
Physical Data 30XA 252-852 - Standard Units and Units with Option 119
17
Physical Data 30XA 904-1702 - Standard Units and Units with Option 119* (Continued)
18
Physical Data 30XA 252-902 - Units with Option 254 and 255
19
Physical Data 30XA 1002-1502 - Units with Option 254 and 255** (Continued)
20
Short-Circuit Stability Current for All Units
20
Electrical Data
21
Electrical Data (Continued)
22
Electrical Data (Continued)
23
Electrical Data (Continued)
24
Compressor Electrical Data
25
Compressor Usage Per Circuit (A, B, C, D)
25
Electrical Data, Optional Hydronic Module
26
5 Electrical Connection
27
Power Supply
27
Voltage Phase Imbalance (%)
27
Power Connection/Disconnect Switch
27
Recommended Wire Sections
27
Power Cable Entry
27
Field Control Wiring
28
6 Application Data
29
Operating Range
29
Minimum Chilled Water Flow (Units Without Hydronic Module)
29
Maximum Chilled Water Flow (Units Without Hydronic Module)
29
Variable Flow Evaporator
30
System Minimum Water Volume
30
Maximum System Water Volume
30
Evaporator Water Flow Rate
30
Evaporator Pressure Drop Curve
31
7 Water Connections
32
Operating Precautions
32
Victaulic Water Connections
33
Flow Control
34
Evaporator Water Box Bolt Tightening
34
Frost Protection
34
Operation of Two Units in Master/Slave Mode (Option 58)
34
Pump Characteristics
35
8 Free-Cooling Option (Option 118A)
36
Physical Data, 30XA Units with Free-Cooling Option (Option 118A)
36
Operating Limits
36
Operation
36
9 Heat Reclaim Condenser Option (Option 50)
37
Physical Data, 30XA Units with Heat Reclaim Condenser Option
37
Dimensions, Clearances
37
Condenser Location
41
Condenser Water Connections
41
Operating Limits for Stable Operation (no Mode Changeover)
41
Operating Limits for Changeover between Modes
42
Flow Control
42
Heat Reclaim Operation
42
Condenser Pump Selection
42
Frost Protection
43
10 Fans with Available Pressure (Option 10)
43
11 Major System Components and Operation Data
43
Direct-Drive Twin-Screw Compressor with Variable Capacity Slide Valve
43
Pressure Vessels
43
High-Pressure Safety Switch
44
Condensers
44
Fans
44
Electronic Expansion Valve (EXV)
45
Moisture Indicator
45
Filter Drier
45
Sensors
45
Service Valve (Option 92)
45
Power Factor Correction Capacitors (Option 231)
45
12 Main Options
47
13 Standard Maintenance
49
Level 1 Maintenance
49
Level 2 Maintenance
49
Level 3 (or Higher) Maintenance
49
Tightening Torques for the Main Electrical Connections
50
Tightening Torques for the Main Bolts and Screws
50
Condenser Coil
50
Evaporator Maintenance
52
Compressor Maintenance
52
Precaution for Compressor Power Supply Bus Bar Connection
52
Check of Power Factor Correction Capacitors
52
14 Start-Up Checklist for 30Xa Liquid Chillers (Use for Job File)
53
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