Tele Radio R23-01 Installation Instructions Manual
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Tele Radio R23-01 Installation Instructions Manual

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safe
smart
IM-PN-RX107-A01-CERT (IM-PN-RX107-CERT-v01pre4)
Language: English (original)
INSTALLATION
INSTRUCTIONS
 
Receivers: R23-01,
R23-03, R23-08,
R23-11, R23-13
strong
R23-02, R23-04,
R23-09, R23-12,
R23-14
 
R 2 3

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  • Page 1 INSTALLATION INSTRUCTIONS   Receivers: R23-01, R23-03, R23-08, R23-02, R23-04, R23-11, R23-13 R23-09, R23-12, safe smart strong R23-14   R 2 3 IM-PN-RX107-A01-CERT (IM-PN-RX107-CERT-v01pre4) Language: English (original)
  • Page 2                                               ©Tele Radio AB Datavägen 21 SE-436 32 Askim Sweden Phone: +46 (0)31 748 54 60...

  • Page 3: Table Of Contents

    CO NTENTS CHAPTER 1: INTRODUCTION 1.1  About this document 1.2  About R23 receiver CHAPTER 2: SAFETY 2.1  Warnings & restrictions CHAPTER 3: FUNCTIONAL SAFETY 3.1  Safety function 3.2  Applicable products 3.3  Installation 3.4  Configuration 3.5  Interface CHAPTER 4: TECHNICAL DATA 4.1  Receiver specifications 4.2  Current consumption CHAPTER 5: PRODUCT GENERAL DESCRIPTION 5.1  Receiver description 5.2  Antenna 5.3  Repeater &...
  • Page 4 9.1  Menu mode 9.2  Register the transmitter in the receiver 9.3  Show settings 9.4  Operating modes 9.5  Active Load select 9.6  Log a transmitter out 9.7  Erase all registered transmitters 9.8  Master reset of the receiver CHAPTER 10: WARRANTY, SERVICE, REPAIRS, AND MAINTENANCE CHAPTER 11: REGULATORY INFORMATION 11.1  Europe 11.2  North America ANNEX A: GLOSSARY ANNEX B: INDEX...

  • Page 5: Chapter 1: Introduction

    These Installation instructions have been published by Tele Radio AB and are not subject to any guarantees. The Installation instructions may be withdrawn or revised by Tele Radio AB at any time and without further notice. Corrections and updates will be added to the latest version of the manual. Always download the Installation instructions from our website, www.tele-radio.com, for the latest...

  • Page 6: About This Document

    Tele Radio AB Installation instructions do not include or address the specific instructions and safety warnings of the end product manufacturer. Tele Radio AB products are covered by a warranty against material, construction, or manufacturing faults. See "Chapter 10: Warranty, service, repairs, and maintenance".

  • Page 7: About R23 Receiver

    1 .2     A b o u t R2 3 rec eiver Tele Radio AB's remote control systems are suitable for a wide variety of applications for e.g. stationary or mobile equipments, hydraulic machines, construction, forestry or agriculture equipments and more. Tele Radio AB's transmitters and receivers are highly customizable and can be configured to suit the most wide-ranging application requirements &...

  • Page 8: Chapter 2: Safety

    IMPORTANT! Tele Radio AB remote controls are often built into wider applications. These systems should be equipped with:         • a wired emergency stop where necessary  ...
  • Page 9 When the equipment controlled by the receiver's standard relays is connected via the stop relays, make sure that the maximum current through the stop relays is still within the specifications. Contact your representative for assistance. RISK OF UNINTENDED EQUIPMENT OPERATION Only transmitters that are intended for use should be registered in the receiver.
  • Page 10 2 . 1 . 2    O P E RA T I O N Only qualified personnel should be permitted to access the transmitter and operate the equipment.   Make sure that the user satisfies the age requirements in your country for operating the equipment.  ...
  • Page 11   If the stop button is mechanically damaged, do not use the transmitter. Contact your supervisor or representative for service immediately.   Keep contacts and antennas clean.   Wipe off dust using a clean, slightly dam cloth.   Never use cleaning solutions.  ...

  • Page 12: Chapter 3: Functional Safety

    CHAP TER 3: FUNCTIO NAL SAFETY NOTE: The information in this section applies only to the products specified below. 3 .1     S af et y f u n c t io n The safety-related stop function in the radio system complies with EN ISO 13849- 1:2015 Category 4 PLd.

  • Page 13: Installation

    Product Model Safety requirement fulfilled Achieved PL for the type by the product system: R23 + model Transmitter PN-T19-2 EN ISO 13849-1:2015 Cat 3 PL d Category 3 PL d Receiver PN-R15-xx EN ISO 13849-1:2015 Cat 3 PL d Category 3 PL d Receiver PN-R23-xx EN ISO 13849-1:2015...

  • Page 14: Interface

     1. Stop relays SR1–2  2. PLd status LED (red) NOTE: All safety-related parameters must be configured as follows in order to comply with the appointed safety requirements:   The system must be configured in continuous radio mode   The stop relays must be switched off when the radio link is down  ...

  • Page 15: Chapter 4: Technical Data

    CHAP TER 4: TECHNICAL DATA NOTE: The information below may differ in customized systems, please refer to the corresponding technical documentation provided with each system. 4.1     Rec eiver s p ec if ic at io n s 4 . 1 . 1   C O M M O N S P E C I F I C A T I O N S Input power 12–24 V AC/DC, 48–230 V AC, 50–60 Hz, max.

  • Page 16: Current Consumption

    2.44 lbs 2.29 lbs Connector Harting 24 pin Antenna Internal antenna 4.2     C u rren t c o n s u m p t io n Input power R23-01, R23-02 R23-08, R23-09 R23-03, R23-04 Min.* Max.** Min.* Max.** Min.*...
  • Page 17 Input power R23-01, R23-02 R23-08, R23-09 R23-03, R23-04 Min.* Max.** Min.* Max.** Min.* Max.** 115 V AC 230 V AC 12 V DC 24 V DC   Input power R23-11 R23-12 R23-13 R23-14 Min.* Max.** Min.* Max.** Min.* Max.** Min.* Max.** 12 V AC 1000 24 V AC...

  • Page 18: Chapter 5: Product General Description

    CHAP TER 5: P RO D UCT G ENERAL D ESCRIP TIO N NOTE: The pictures shown in this chapter are for illustrative purposes only. Depending on the configuration, the actual product appearance may differ from the basic model used for reference. 5 .1  ...
  • Page 19 5 . 1 . 3   M E C H A N I C A L I N S T A L L A T I O N   R 2 3 - 0 1 , R 2 3 - 0 3 , R 2 3 - 0 8 , R 2 3 - 1 1 , R 2 3 - 1 3 ( h o u s in g 1 ) IM-PN-RX107-CERT-01pre4...
  • Page 20   R 2 3 - 0 2 , R 2 3 - 0 4 , R 2 3 - 0 9 , R 2 3 - 1 2 , R 2 3 - 1 4 ( h o u s in g 2 ) 5 .

  • Page 21: Antenna

      The receiver must be installed vertically, on a flat and rigid surface, with the cable at the bottom.   Install the receiver in a location where it is easily visible.   Consider the wiring limitation and the radio communication limitation to choose the receiver location.
  • Page 22 EXTERNAL  ANTENNA 1/2-2.4G 1/2-2.4G-K1 Connector RP- SMA SMA-J Range 100 m (328 ft), adjustable 100 m (328 ft), adjustable depending on configuration depending on configuration Dimensions 19 x 115 x 10 mm / ~ 0.7 x 4.5 x 114 x Ø 10 mm 0.4 in Weight without ~18 g (0.04 lbs)

  • Page 23: Repeater & Active Antenna (Optional)

    5 . 3 . 1   A B O UT D 5 -2 3 Tele Radio AB D5-23 is a combined repeater /active antenna that can be used to extend transmissions so that the signal can cover greater distances or be received on the other side of an obstruction.
  • Page 24 emitters, e.g. a truck alternator, welding machine or a variable frequency drive. If needed, the active antenna can be used together with one or more repeaters. When used as active antenna, D5-23 is connected to the receiver via a bus-cable. Each repeater is independent and has a range depending on the environment.

  • Page 25: Chapter 6: Boards Description

    CHAP TER 6 : BO ARD S D ESCRIP TIO N NOTE: The pictures shown in this chapter are for illustrative purposes only. Depending on the configuration, the actual product appearance may differ from the basic model used for reference. RISK OF ELECTRIC SHOCK The receiver must only be opened by qualified installers or authorized personnel.
  • Page 26  1. Terminal block for power supply  12. Connector for expansion board (PWR) , stop relays (SR) and  13. Power LED (yellow) function relays (R)  14. TRABUS contact  2. Connector for input power  15. Radio module (TR362)  3. Stop relays SR1–2  16.

  • Page 27: Expansion Boards

    6 . 1 . 2   P I N O UT F O R 2 4 P I N C O N N E C T O R Free mapping. Contact your representative for assistance. 16A, 500 V 6KV 3 6.2     E xp an s io n b o ards Expansion boards can be used to increase the number of I/Os and/or add communication options.
  • Page 28  1. Terminal block for +3.3 V/ GND  5. Status LEDs for digital outputs 1–3  2. Terminal block for +5–12 V  6. Relay LEDs 11–15 (red)  3. Terminal block for digital outputs  7. Terminal block for function relays  4. Function relays 11–15 (change- 11–15 over)  ...
  • Page 29 6 . 2 . 2   1 4 -RE L A Y E X P A N S I O N B O A RD NOTE: This relay expansion board is fitted in the following receiver model: PN-R23-11, R23-12  1. Terminal block for function relays  7.
  • Page 30     C o n n ec t o r fo r a n a l o g in p u t s o n t h e 1 4 - r el a y ex p a n s io n b o a r d  1.
  • Page 31 6 . 2 . 3   E X P A N S I O N B O A RD F O R D I G I T A L I N P UT S NOTE: This relay expansion board is fitted in the following receiver model: R23-11  1.
  • Page 32  1. Digital input 1  9. Digital input 5  2. GND  10. GND  3. Digital input 2  11. Digital input 6  4. GND  12. GND  5. Digital input 3  13. Digital input 7  6. GND  14. GND  7. Digital input 4  15.

  • Page 33: Chapter 7: Status And Error Indications

    CHAP TER 7 : STATUS AND ERRO R INDICATIO NS 7 .1     F u n c t io n LE D s in dic at io n in n o rm al o p erat io n Colour Indicates ●...

  • Page 34: Menu Mode Indications

    Colour Indicates ● green   Receiving a radio packet, custom ID not accepted. ● orange ● yellow   1. Receiving a radio packet from a registered transmitter. The receiver is already controlled by ● green another registered transmitter. ● orange 2.

  • Page 35: Debug Mode Indications

    Function LEDs Menu LED 1 LED 2 LED 3 LED 4 (red) (yellow) (green) (orange) ○ ○ ○ Latching/ momentary relay ˜ functions ○ ○ ○ Show settings ˜ ○ ○ ○ Show/ change Operating mode ˜ ○ Active Load select (extended ™...

  • Page 36: Error Indications And Code Messages

    7 .4    E rro r in dic at io n s an d c o de m es s ages Errors are indicated by function LEDs 1–4, which are all flashing at the same time. Each error is identified by a code indicated by relay LEDs 1–4.
  • Page 37 Relay Relay Relay Relay Indicates LED1 LED2 LED3 LED4 ○ ● ● ○ CPU2 communication init error ○ ● ● ● CPU1 safety relays status error ● ○ ○ ○ CPU1 start-up checks failed ● ○ ○ CPU1 runtime flow control failed ˜...

  • Page 38: Chapter 8: Operation

    CHAP TER 8: O P ERATIO N 8 .1     G en eral in f o rm at io n To control a receiver, the transmitter must be registered and logged in to the receiver. If another transmitter is already logged in to the receiver, it must be logged out before a different transmitter can be logged in.

  • Page 39: Logout Function

    the relay deactivates. Setting a relay to latching means that the relay becomes active when a button is pressed and remains active until the button is pressed again. 8 . 3 . 1   S E T M O M E N T A RY O R L A T C H I N G RE L A Y F UN C T I O N S The settings options depend on the selected Operating mode.
  • Page 40 NOTE: The logout function cannot be activated/deactivated in the receiver. Contact your representative for assistance. For this receiver, the logout function is activated by default. IM-PN-RX107-CERT-01pre4...

  • Page 41: Chapter 9: Configuration Menu

    CHAP TER 9 : CO NFIG URATIO N M ENU All configuration settings require access to the receiver circuit board(s). RISK OF ELECTRIC SHOCK The receiver must only be opened by qualified installers or authorized personnel. Make sure the power supply is switched off before opening the receiver. Failure to follow these instructions could result in death, serious injury, or equipment damage.
  • Page 42 The radio communication may be interrupted or broken. Failure to follow these instructions could result in death, serious injury, or equipment damage.  1. Set the transmitter in registration mode (see relevant Tele Radio AB transmitter installation instructions).  2. Press the receiver Function button.
  • Page 43 9.3     S h o w s et t in gs  1. Press the Function button 3 times The function LED 3 lights (green).  2. Press the Select button. The relay LEDs 1–4 indicate the current settings according to the following table: Relay LED Color Indicates...
  • Page 44 below: ˜: LED is lit. ™: LED is off. Relay Relay Relay Relay Operating Radio mode LED 1 LED 2 LED 3 LED 4 mode 1 (default) Continuous radio mode ˜ ™ ™ ™ Continuous/ discontinuous ˜ ˜ ˜ ˜ depending on the settings NOTE: If no button is pressed within approximately 10 seconds, the receiver will automatically return to normal operation.
  • Page 45 Digital Can be used for… outputs… e.g. for a +5 V buzzer +5 V bright LED to indicate that the stop relays are activated. DO3–7                 Relay number on the receiver Button functions Direction functions Can be used to switch between Loads A and B  ...
  • Page 46 9.5     A c t ive Lo ad s el ec t NOTE: If this setting is set to 0 (status LEDs 1–4 are off), the receiver will always be activated when receiving a radio package. For all other settings, the receiver will be activated when the load select on the transmitter corresponds to one of the load select settings enabled in the receiver.
  • Page 47  4. Press the Function button to enable/ unable the Load setting. Function LEDs 3 (green) and 4 (orange) light when a Load has been activated. They are off when no Load has been selected.  5. Press the Select button to move to the next available Load (Load B). The corresponding status LED flashes and the Load can be activated.
  • Page 48  3. Press the receiver Function button for approx. 4 seconds or until relay LEDs go off. All registered transmitters have been erased. The receiver returns to normal operation. 9.8     M as t er res et o f t h e rec eiver This procedure will erase all settings and all relay mapping from the receiver.
  • Page 49 Tele Radio AB products are covered by a warranty against material, construction and manufacturing faults. During the warranty period, Tele Radio AB may replace the product or faulty parts. Work under warranty must be performed by Tele Radio AB or by an authorized service center specified by Tele Radio AB.
  • Page 50 R23-02, R23-04, R23-09, R23-12, R23-14 1 1 . 1 . 1   C E M A RK I N G Hereby, Tele Radio AB, declares that the radio equipment type(s) listed above is/ are in compliance with Directive 2014/53/EU. The latest version of the complete EU Declaration of Conformity is available on the Tele Radio AB website, www.tele-radio.com.
  • Page 51 (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
  • Page 52 2) l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated.
  • Page 53 ANNEX A: G L O SSARY Diagnostic Coverage Failures in time (1 FIT = 1 failure per 10^9 hours) Hardware Fault Tolerance MTTF Mean Time To Failure Probability of Failure per Hour Performance level Safety Failure Fraction Safety Integrity Level IM-PN-RX107-CERT-01pre4...
  • Page 54 ANNEX B: IND EX Active antenna Active Load select Base board Boards code messages Current consumption D5-23 Debug mode indications Erase all registered transmitters Error indications Expansion boards 14-relay 5-relay Digital inputs External antenna FCC statement FCC/IC labels Function LEDs in normal operation mode IC Statement IM-PN-RX107-CERT-01pre4...
  • Page 55 Input power installation Installation precautions Log a transmitter out 39, 47 Logout 39, 47 Maintenance Master reset Menu mode Enter menu mode Menu mode indications Mounting dimensions External antenna Receiver Repeater Operating mode 1 Operating modes Radio communication Radio frequency output power Radio mode Register Repeater...
  • Page 56 Show/ change Operating mode Specifications External antenna Status and error indications Warnings & restrictions Installation and commission Maintenance Operation WEEE directive IM-PN-RX107-CERT-01pre4...
  • Page 57                               (This page has intentionally been left blank) IM-PN-RX107-CERT-01pre4...
  • Page 58 safe smart strong These installation instructions are subject to change without prior notice. Download the latest installation instructions from www.tele-radio.com .

This manual is also suitable for:

R23-03R23-08R23-11R23-13R23-02R23-04 ... Show all

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