Table of Contents
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OPERATOR'S MANUAL
■ 1.043-451.0
■ 1.043-454.0
■ 1.043-457.0
■ 1.043-530.0
■ 1.043-534.0
07/01/16
■ 1.043-452.0
■ 1.043-455.0
■ 1.043-528.0
■ 1.043-531.0
■ 1.043-539.0
9.8
01
-12
5.0
For technical assistance or the dealer nearest you,
consult our web page at www.CudaUSA.com
2216
AUTOMATIC PARTS WASHER
■ 1.043-453.0
■ 1.043-456.0
■ 1.043-529.0
■ 1.043-532.0
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89412870-1
8.941-287.0-R
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Table of Contents
Troubleshooting
Related Manuals for CUDA 2216
Summary of Contents for CUDA 2216
- Page 1 2216 AUTOMATIC PARTS WASHER OPERATOR’S MANUAL ■ 1.043-451.0 ■ 1.043-452.0 ■ 1.043-453.0 ■ 1.043-454.0 ■ 1.043-455.0 ■ 1.043-456.0 ■ 1.043-457.0 ■ 1.043-528.0 ■ 1.043-529.0 ■ 1.043-530.0 ■ 1.043-531.0 ■ 1.043-532.0 ■ 1.043-534.0 ■ 1.043-539.0 1- Y N LY Y TO...
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Page 2: Table Of Contents
Detail Brush and Flow Regulator (Optional) Dual Oil Separator (DOS) System (Optional) Detergent and Additives Preparing the Machine for Use Washing Parts Shutting Down the Machine SECTION 4 Troubleshooting Overview 14-15 Troubleshooting the Electrical System 16-17 Testing Individual Components 18-19 2216 • 8.941-287.0-R... - Page 3 Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached to the parts washer. You should record both serial number and date of purchase and keep in a safe place for future reference. 2216 • 8.941-287.0-R...
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Page 4: Introduction & General Safety
Before you begin to install and tag. Operating the machine on any other power use the machine, please familiarize yourself with the supply will permanently damage the motors. major components. 2216 • 8.941-287.0-R... - Page 5 Do not touch machine with wet hands or while standing in water. Always discon- nect the power before servicing. 19. Never make adjustments on machine while it is in operation except those prescribed in this manual. 2216 • 8.941-287.0-R...
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Page 6: Component Identifi Cation
COMPONENT IDENTIFICATION - FRONT Control Panel Top Spray Assembly Side Spray Arm Assembly Flow Regulator Turntable Assembly Chain Guard Detail Brush (Optional) Pump Power Brush (Optional) Debris Screen Tank Drain 89412870-2 2216 • 8.941-287.0-R... - Page 7 COMPONENT IDENTIFICATION - REAR Control Panel Conduit Exhaust Vent Strut Pump 89412870-22 Autofi ll Valve (optonal) Fresh Heating Water Inlet Element Assembly 2216 • 8.941-287.0-R...
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Page 8: Before You Begin
To connect the machine to your shop water supply, install a 1/2"NPT (male) by 5/8" (female) connection to the water supply inlet valve, then connect to a nearby water spigot using a suitable burst-proof hose. 2216 • 8.941-287.0-R... -
Page 9: Step 4: Fill The Machine With Water And Add Detergent
NOTE: Factory approved detergent is the only deter- gent approved for use with this automatic parts washer. It is specially formulated with rust inhibitors and anti- foaming agents to optimize performance and minimize 2216 • 8.941-287.0-R... -
Page 10: Main Operating Components
It controls the heating element in the sump Increase chamber. The heating system is thermostatically set at Temperature the factory to reach a high temperature of 180°f. The temperature is adjustable using the thermostat (See Decrease Thermostat). Temperatures 89412870-4 2216 • 8.941-287.0-R... -
Page 11: Lid Safety Switch
The screen is specially sized to fi lter particles that could lock forward with your thumb and squeeze the throttle clog the spray nozzles or damage the water pump. lever to control the speed of the brush. 2216 • 8.941-287.0-R... -
Page 12: Detail Brush And Flow Regulator (Optional)
fl ow. After adjusting, push the knob back in to lock it. NOTE: The detail brush is a standard component on the Deluxe Edition. It is available as an option on the base model. For ordering information, contact your distributor or call your distributor. 2216 • 8.941-287.0-R... -
Page 13: Detergent And Additives
To wash parts, perform the following procedure. WARNING: Hot, high-pressured cleaning solution could cause serious injury. Always wear rubber gloves and approved eye protection when loading and unloading the machine. 2216 • 8.941-287.0-R... -
Page 14: Troubleshooting
ON PARTS Water hardness and TDS Use a water softener and/or change your sump (totally dissolved solids) water more frequently. Large parts can dry before Turn heat down to approximately 140° solution runs off, leaving powdery residue 2216 • 8.941-287.0-R... - Page 15 Verify that you are using manufacturer RUSTING detergents at the correct concentration. Steam condensing on inside of Leave lid open during long idle periods. cabinet and lid PUMP Failed pump seal Replace the pump seal, see Pump Seal. LEAKS 2216 • 8.941-287.0-R...
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Page 16: Troubleshooting The Electrical System
Testing Individual Components to determine Contacts the Contacts which component is causing the problem. Black Deformed E l e c t r i c a l Pa n e l i s OK, Refer to Testing Individual Components 2216 • 8.941-287.0-R... - Page 17 Measure the Resistance is Blown; Replace the of Each Blown Fuse approximately 0 Ohms E l e c t r i c a l Pa n e l i s OK, Refer to Testing Individual Components 2216 • 8.941-287.0-R...
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Page 18: Testing Individual Components
(Two Screws; Use a 5/16" Wrench or Socket). With the timer in the ON position, test for continuity using an ohm meter. If there is not continuity the timer is no longer functional; replace the timer. 89412870-7 2216 • 8.941-287.0-R... - Page 19 (See Figure Below). If the ohm meter reads approximately 1 ohm, the start Thermostat capacitor is no longer functional; replace the start capacitor. Power Leads Mounting Bracket Thermostat 89412870-29 2216 • 8.941-287.0-R...
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Page 20: Maintaining The Machine
SIDE NOZZLES TOP & BOTTOM 3° NOZZLES Turntable Align The Notch In Rotate Each Nozzle Each Spray Nozzle Approximately 3° With The Center Of From The Center Line 89412870-30 The Turntable Of The Pipe 2216 • 8.941-287.0-R... - Page 21 89412870-32 Clockwise Rotate Turntable Clockwise Until Chain Reaches Completely Around Step 6: Heat the wash water to operating temperature, then add detergent according to directions on label. Step 7: Run the machine through a 30-minute wash cycle. 2216 • 8.941-287.0-R...
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Page 22: Repairing The Machine
Step 6: Allow the thermostat to cool to room temperature, then test for continuity. Power Leads If there is not continuity the thermostat is no longer functional; replace the thermostat. Heating Element 89412870-34 2216 • 8.941-287.0-R... -
Page 23: Turntable Motor
(See Figure Below). Step 9: Use a 1/8" hex key to remove the pulley and steam shield disk from the drive motor shaft, then remove the four screws holding the motor to the mounting bracket. 89412870-37 89412870-40 2216 • 8.941-287.0-R... -
Page 24: Pump Seal
NOTE: Mark the bottom and top of the pump housing before removing the bottom to ensure proper alignment when you reassemble the pump. Step 9: Insert a large fl at-head screwdriver in the slot on the top of the impeller shaft to immobilize it. 2216 • 8.941-287.0-R... -
Page 25: Timers And Switches On The Control Panel
Attach the power leads to the new component, then • 1/2" wrench or deep socket reassemble the control panel and replace it on the • small phillips-head screwdriver machine. Installation is the reverse of removal. • small fl at-head screwdriver 2216 • 8.941-287.0-R... - Page 26 EXPLODED VIEW - FRONT VIEW 48, 49, 50 SIDE NOZZLES 3° TOP & BOTTOM NOZZLES Turntable 89412870-11 Rotate Each Nozzle Approximately 3° Align The Notch In Each From The Center Line Spray Nozzle With The Of The Pipe 2216 • 8.941-287.0-R...
- Page 27 Nozzle, 50° #6, SS Sealing Rub 8.913-707.0 Pipe, Horizontal Spray 9.804-567.0 Nut, 10/32", ESNA 8.922-948.0 Pipe, Horizontal Spray, SS 9.801-125.0 Label, Cuda 11 x 3 8.731-236.0 Spray Manifold-Vertical 8.904-660.0 Decal, Keep Hands Clear 8.922-949.0 Pipe, Spray Manifold, SS When Closing Lid 9.802-028.0 Elbow, 1"...
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Page 28: Rear View Exploded View And Parts List
EXPLODED VIEW - REAR VIEW 12 13 23, 26 89412870-12 2216 • 8.941-287.0-R... - Page 29 CAP, 1/2" Threaded, 304 SS, 8mm Pin Brass 8-718-806.0 SCREW, 1/4-20 x 1/2" SHCS SS 1 9.802-073.0 Weather Strip, 1/8" x 1/2" x 75' 24" 8.718-978.0 Washer, split ring, SS 9.800-016.0 Label, Disco Power Supply ▲ Not Shown 2216 • 8.941-287.0-R...
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Page 30: Auto Fill & Brush Options Exploded View & Parts List
Hose, 3/8" Push-On, /Ft 20" 9.802-698.0 Screw, 10-32" x 1/2" 8.718-568.0 Washer, 1/4" Flat SS BH, SOC, SS Sealing Rub 8.711-785.0 Hose, 3/8" Push On, /Ft 18" 9.804-567.0 Nut, 10/32", ESNA 8.718-959.0 Washer, #10 Flat S/S 8.915-637.0 Bracket, Power Brush 2216 • 8.941-287.0-R... - Page 31 Nipple, 1/4" Close-p/n-3326-4 8.712-808.0 Filter -Inlet (Mesh Ball 1/4" NPT 20 x 20 Mesh) Detail Pump 9.802-103.0 Bushing, Snap, 5/8" 8.711-785.0 Hose, 3/8" Push-On, /Ft 20" 8.718-568.0 Washer, 1/4" Flat SS Sealing Rub 8.706-328.0 Plug, Pipe 1/4" NPT Galv. 2216 • 8.941-287.0-R...
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Page 32: 120 V Control Panel Exploded View And Parts List
Timer, 15 Min., 8.713-604.0 Connector, Electrical Pin Fem. 8 Spring Wound 8.713-315.0 Switch, Mercury Tilt 8.713-316.0 Clip, Mounting 9.801-134.0 Label, Control Panel,115V 8.913-726.0 Panel, Control,115V 9.802-748.0 Screw, 6/32" x 1/4", PH TRH ZINC 9.802-784.0 Nut, 6-32 KEPS 2216 • 8.941-287.0-R... -
Page 33: 230V, 460V Control Panel Exploded View And Parts List
Edge Trim, Neoprene 8.712-833.0 Timer, 12 Hr. Control Panel 48" 8.713-315.0 Switch, Mercury Tilt 8.713-699.0 Connector, Electrical 8.713-316.0 Clip, Mounting 9 Pin Male 9.801-135.0 Label, Control Panel, 8.713-604.0 Connector, Electrical 208-575V Pin Fem. 8.913-742.0 Panel, Control 230V 2216 • 8.941-287.0-R... -
Page 34: 120V Electrical Panel Exploded View And Parts List
Weather Strip, 1/8" x 1/2" 36" ▲ Locknut, 3/4" 9.802-526.0 9.802-773.0 Nut, 1/4", ESNA, NC 8.913-710.0 Box, Electrical 8.913-709.0 Plate, Elec Panel 8.718-936.0 Screw, #8 x 1/2", Phil., 8.941-090.0 Cover, Electrical Box Zinc Pltd 8.716-399.0 End Cover, Entrelec 2216 • 8.941-287.0-R... - Page 35 Cord, Electric 8' 20A, 5-20 Plug 9.802-105.0 Plug, 7/8" Hole 9.804-297.0 Label, Hour Meter 8.713-656.0 Connector, Elec 9 Pin Fem. 8.716-547.0 Connector, 1/2" L/T Strt.Blk 9.802-525.0 Locknut, 1/2" 9.802-515.0 Strain Relief, Strt, LQ Tite ▲ Not Shown 2216 • 8.941-287.0-R...
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Page 36: 208V, 230V, 1 Ph Electrical Panel Exploded View And Parts List
Fuse, 2 Amp FNM-2 8.718-794.0 Screw, 10/32" x 3/4" Hex SS 8.713-912.0 Fuse 10 Amp 9.802-518.0 Strain Relief, STRT, LQ Tite Lg 1 8.716-599.0 Terminal, Grounding, Grn/Yel 9.802-515.0 Strain Relief, STRT, LQ Tite ▲ Locknut, 3/4" 9.802-526.0 2216 • 8.941-287.0-R... - Page 37 Label, Hour Meter 9.802-073.0 WeatherStrip 1/8" x 1/2" x 75" 52.5" 9.802-105.0 Plug, 7/8" Hole 8.706-744.0 Plug, 1" Hole 8.713-656.0 Connector, Elec 9 Pin Fem. 9.802-517.0 Connector, 1/2" L/T 90°, Blk 9.802-525.0 Locknut, 1/2" ▲ Not Shown 2216 • 8.941-287.0-R...
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Page 38: Exploded View And Parts List
9.802-773.0 Nut, ESNA, NC 8.713-078.0 Fuse, 2 Amp FNM-2 8.718-794.0 Screw, 10/32" x 3/4" Hex SS 8.713-912.0 Fuse 10 Amp 9.802-518.0 Strain Relief, STRT, LQ 8.716-599.0 Terminal, Grounding, Tite Lg Grn/Yel 9.802-515.0 Strain Relief, STRT, LQ Tite 2216 • 8.941-287.0-R... - Page 39 Label, Hour Meter 9.802-073.0 WeatherStrip 1/8" x 1/2" x 75" 52.5" 9.802-105.0 Plug, 7/8" Hole 8.735-008.0 Plug, 1-1/4" Hole 8.713-656.0 Connector, Elec 9 Pin Fem. 9.802-517.0 Connector, 1/2" L/T 90°, Blk 9.802-525.0 Locknut, 1/2" ▲ Not Shown 2216 • 8.941-287.0-R...
- Page 40 Fuse, Class CC 3 Amp, (575V) 8.750-866.0 Contactor, 3-Pole, 9 A 8.716-599.0 Terminal, Grounding, Grn/Ylw 8.750-872.0 Overload, 4.0-6.3 Amp, 8.716-398.0 Terminal Block, Blue (230V 208V) 8.716-396.0 Terminal Block, Gray 8.750-871.0 Overload, 2.5-4.1 Amp, (460V) 8.750-870.0 Overload, 1.8-2.7 Amp, (575V) 2216 • 8.941-287.0-R...
- Page 41 Din Rail 35 mm 7.5" ▲ Locknut, 3/4" 9.802-526.0 8.735-008.0 Plug, 1-1/4" Hole 9.802-517.0 Connector, 1/2" L/T, 90°, Blk 8.716-547.0 Connector, 1/2" L/T Blk 9.802-793.0 Nut, Cage, 1/4" x 16 GA 9.802-525.0 Locknut, 1/2" ▲ Not Shown 2216 • 8.941-287.0-R...
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Page 42: Oil Skimmer Exploded View And Parts List
Nut, Cage, 10/32" x 16 Ga. 8.718-568.0 Washer, 1/4" Sealing 9.802-514.0 Strain Relief, STRT LQ Tite SM 1 9.804-567.0 Nut, 10/32 ESNA 9.804-564.0 Screw, 6-22 x 12 9.802-423.0 Cord, Service, SEO, 16/3 /FT 36" 9.804-374.0 Label, Keep Dry 2216 • 8.941-287.0-R... - Page 44 Form #8.941-287.0 • Printed in U.S.A.
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