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Prochem EVEREST LP Operating Instructions Manual

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Operating Instructions (ENG)
MODELS:
EVEREST LP
EVEREST HP
Read instructions before operating the machine.
980086
AC
12/17/04

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Summary of Contents for Prochem EVEREST LP

  • Page 1 Operating Instructions (ENG) MODELS: EVEREST LP EVEREST HP Read instructions before operating the machine. 980086 12/17/04...

  • Page 2: Machine Data Log/Overview

    MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ YOUR DEALER NAME: _________________________________________________________________________________________________ ADDRESS: _______________________________________________________________________________________________ PHONE NUMBER: _________________________________________________________________________________________ Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction manual is a guide for operating and servicing your unit.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......1 MAINTENANCE & SERVICE Table of Contents ...........2 Receiving Your Unit ........4 Maintenance Maintenance Schedule......4-1 Key Maintenance Checkpoints ....4-3 HOW TO USE THIS MANUAL Engine............4-4 Vacuum Pump......... 4-5 How to use this Manual........1-1 Water Pump..........

  • Page 4: Table Of Contents

    TABLE OF CONTENTS PARTS LIST Framework ........... 5-1 Side Panel, Right.......... 5-5 Side Panel, Left..........5-7 Chemical Panel..........5-9 Control Panel..........5-11 Engine ............5-13 Engine Governor.......... 5-19 Engine Coolant..........5-21 Vacuum Blower ..........5-23 Water Pump-PP........... 5-25 Water Pump-PPHP ........5-27 Vacuum/Exhaust Heat Exchanger And Silencer..........

  • Page 5: Receiving Your Unit

    RECEIVING YOUR UNIT EQUIPMENT LIST: ACCEPTANCE OF SHIPMENT 1. Console. Every part of your cleaning unit was carefully checked, tested, and inspected before it left our 2. Waste tank manufacturing plant. Upon receiving the unit, make the following acceptance check: 3.

  • Page 6: How To Use This Manual

    HOW TO USE THIS MANUAL The SAFETY section contains important information This manual contains the following sections: regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in HOW TO USE THIS MANUAL product or personal injury, or severe injury resulting in SAFETY death.

  • Page 7: Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. These symbols mean WARNING or CAUTION. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage.
  • Page 8 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen gas while being charged. To prevent a fire or explosion, charge batteries only in well ventilated areas.

  • Page 9: Hazard Intensity Level

    HAZARD INTENSITY LEVEL The following WARNING LABELS are found on your cleaning unit . These labels point out important Warnings and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage.

  • Page 10: Technical Specifications

    OPERATIONS TECHNICAL SPECIFICATIONS ITEM DIMENSION/CAPACITY Engine speed 2400 rpm (high speed) Water Pump ON 900 rpm (idle speed) Water Pump OFF. Water pump rpm 1655 rpm Vacuum pump rpm 2800 rpm Water flow rate 4.5 GPM (maximum) Water pump pressure (low pressure) 1000 PSI (maximum) Water pump pressure (high pressure) 3000 PSI (maximum)

  • Page 11: Installation Requirements

    OPERATIONS FUEL REQUIREMENTS2 . FUEL INSTALLATION REQUIREMENTS REQUIREMENTS DEALER RESPONSIBILITY Use unleaded gasoline ONLY. DO NOT use any gasoline additives. We recommend the use of clean, NOTE: Your distributor from whom you fresh, unleaded gasoline intended for automotive purchased this mobile cleaning unit is use.
  • Page 12 PROCHEM chemical manual. effective in lower concentrations. WATER REQUIREMENTS If you require a water softener, PROCHEM has a model to meet your needs. Please contact your Hard water deposits will adversely affect the nearest distributor for information, price, and plumbing and heat exchange systems on this unit.

  • Page 13: Components

    COMPONENTS LOW PRESSURE SOLUTION SOLUTION REGULATOR PRESSURE HIGH PRESSURE 1000-3000 PSI CHEMICAL CHECK VALVE WARM SOLUTION TEMPERATURE CONTROL VALVE CONDENSED OPERATING INSTRUCTIONS STARTING 1. CONNECT WATER HOSES TO WATER INLET CONNECTIONS AND TURN ON WATER SUPPLY. 2. CONNECT CLEANING AND VACUUM HOSES TO THE DESIRED CLEANING TOOL AND CONSOLE. LOW PRESSURE 3.
  • Page 14 COMPONENTS 1. WASTE TANK FULL INDICATOR LIGHT 8. SOLUTION PUMP SWITCH This indicator light is activated when the waste This switch serves to energize the magnetic tank is full. When lit the unit will shutdown clutch to turn the water pump on or off. Turn protecting the equipment from damage.
  • Page 15 COMPONENTS 14. SOLUTION TEMPERATURE CONTROL 21. HIGH PRESSURE REGULATOR VALVE The regulating valve controls the amount of This valve enables additional heat exchangers pressure in the pressure washing circuit by to contribute more heat to the system if turning the handle clockwise, It has the effect of necessary.
  • Page 16 COMPONENTS 27. LOW PRESSURE REGULATOR 31. FLOW SIMULATOR VALVE This pressure regulating valve allows the low This valve allows solution to move through the pressure circuit to be adjusted by turning the machine and chemical to be injected simulating handle clockwise the pressure will increase, by the cleaning process.
  • Page 17 OPERATIONS The third stage of plumbing and heat exchange WATER PUMPING AND HEAT takes place in the 2nd heater core located in the heater box. This is the hottest point of the gases TRANSFER SYSTEM coming from the vac pump and the engine. These hot gases are forced through heater core #2 creating Cold water enters the console through the water the third stage of heat transfer to the cleaning...
  • Page 18 OPERATIONS SINGLE SYSTEM WATER FLOW DIAGRAM LOW PRESSURE = COLD WATER = WARM WATER WASTE TANK = HOT WATER = NO WATER VACUUM EXHAUST THERMO HEAT EXCHANGERS RELIEF WATER BOX HELI-COIL ENGINE ENGINE COOLANT HEAT EXCHANGER WATER PUMP ENGINE THERMOSTAT RADIATOR TO PRESSURE GUAGE...
  • Page 19 OPERATIONS DUAL SYSTEM WATER FLOW DIAGRAM HIGH PRESSURE = COLD WATER = WARM WATER WASTE TANK = HOT WATER = NO WATER VACUUM EXHAUST THERMO HEAT EXCHANGERS RELIEF WATER BOX REGULATOR BYPASS HELI-COIL ENGINE ENGINE COOLANT HEAT EXCHANGER WATER PUMP ENGINE THERMOSTAT RADIATOR...

  • Page 20: Chemical Injection System

    OPERATIONS CHEMICAL INJECTION SYSTEM After reaching the chemical pulse pump the chemicals can either go into a bypass loop to purge The chemical injection system is unique in that it air from the system. The chemical can then be utilizes the pressure spikes generated by the high- directed by the chemical selector valve to the pressure water pump to move chemical into the metering valve.

  • Page 21: Vacuum System

    OPERATIONS The vacuum pump compresses and heats the VACUUM SYSTEM incoming air. The hot discharged air is forced down stream into a silencer for noise abatement. After The engine turning an air pump generates vacuum. exiting the silencer, this hot air is mixed with hot air The air is channeled in one side of the vacuum and gases from the engine.

  • Page 22: Pre-Run Inspections

    OPERATION PRE-RUN INSPECTION HIGH PRESSURE HOSE NOTE: Operation of this unit is simple. However, Before starting the unit, connect the pressure only trained personnel should proceed. hose(s) to the outlet connection(s) at the front of the unit. Connect the cleaning tool(s) to the pressure hose(s).

  • Page 23: Priming The Chemical Pump

    OPERATIONS PRIMING THE CHEMICAL PUMP NEVER dispose of waste in storm drains, water 1. Connect water hose to water inlet connection ways, or on ground areas. Always dispose of and turn on water supply. waste in accordance with Local, State, and Federal laws.

  • Page 24: Upholstery Cleaning

    OPERATIONS UPHOLSTERY CLEANING OPERATION Upholstery tool, part #78513 The “HP” units are equipped with a water pump and water delivery system that can support pressure- 1. Set temperature as desired and slow down the washing operations up to 4.5 gallons per minute at engine speed to minimize excess heat.

  • Page 25: High Pressure Shutdown & Return To Low Pressure

    OPERATIONS HIGH PRESSURE SHUTDOWN & DE-FLOODING OPERATIONS RETURN TO LOW PRESSURE SYSTEM De-flooding operations involve removal of water from carpet and flooring. This differs from normal 1. Adjust High Pressure regulator to set pressure cleaning operations in that no water or solution is at 400 psi.

  • Page 26: Winterizing Your Unit

    OPERATIONS WINTERIZING YOUR UNIT 8. Prime the chemical system with 50/50 anti- freeze/water mix. Insert the chemical inlet and prime discharge tubes into the anti-freeze 1. Shut off the water supply. Disconnect the water container. Turn the chemical valve to PRIME inlet hose from the front of your console.

  • Page 27: Removing Anti-Freeze From Unit

    OPERATIONS REMOVING ANTI-FREEZE FROM 7. Place the chemical prime hose into the approved container. Submerge the chemical THE UNIT inlet hose in water. Turn the chemical valve to the PRIME position until clear water comes 1. Connect one end of the winterizing loop hose through the prime hose, and then remove the to the solution outlet connection.
  • Page 28 NOTES: THIS PAGE LEFT BLANK INTENTIONALLY 3-19 EVEREST 980086 02/18/03...

  • Page 29: Maintenance

    MAINTENANCE SERVICE SCHEDULE Engine Daily Check engine oil level. *** Fill to proper level Engine Daily Check coolant level in overflow bottle Spray WD-40 in lubrication cup at front of console for 5 Vacuum Pump Daily sec. Water Pump Daily Check oil level.** Fill to proper level Solution Inlet Tube Strainer Daily...
  • Page 30 MAINTENANCE SERVICE SCHEDULE Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris. 500 hrs Water Pump Change oil** Pulley Set Screws & Hub Cap Check for proper torque valves. Re-torque, if Screws, Water Pump Clutch Shaft 500 hrs required**** Bolts Drive Pulley...

  • Page 31: Maintenance Schedule

    MAINTENANCE HEAT EXCHANGER SYSTEM KEY CHECKPOINTS MAINTENANCE Note: Initiation of a planned preventative The heat exchange system in your unit transfers maintenance program will assure that your unit energy between the unwanted heat of the power has optimum performance, a long operating life, plant and the solution supply system of the unit.

  • Page 32: Engine

    MAINTENANCE 3. Re-torque the manifold and exhaust tube nuts, cylinder head bolts, and carburetor attaching DO NOT service this unit while it is running. The nuts after the first 200 hours of use. high-speed mechanical parts as well as high temperature components may result in severe 4.

  • Page 33: Vacuum Pump

    PD will last a minimum of 2 times longer than a premium mineral oil. NOTE: AEON PD (Part# 05-008039) is the oil which PROCHEM puts in the vacuum pump at the factory. Topping off or adding petroleum oil to synthetic oil is NOT recommended.

  • Page 34: Water Pump

    MAINTENANCE WATER PUMP VACUUM PUMP DRIVE BELTS Refer to the Water Pump Operation and Service To tighten the vacuum pump belts: Manual for specific instructions. 1. Loosen the four screws which hold the vacuum 1. Check the crankcase oil level daily to assure the pump mount in place.

  • Page 35: Water Pump Drive Belt

    MAINTENANCE Y-STRAINER (OUTLET) WATER PUMP DRIVE BELT Inspect the Y-strainer after the first week of running To tighten the water pump belt: the unit by unscrewing the screen and remove any accumulated debris. Inspect the strainer again at 2 1. Loosen the nuts which hold the water pump and 4 weeks.

  • Page 36: Nitrogen Accumulator

    NITROGEN ACCUMULATOR ENGINE COOLANT REPLACEMENT The nitrogen accumulator is pressurized to 250 PSI Annually the coolant in the Prochem machine should and must be replaced periodically. The accumulator be replaced. This coolant is an integral part of the cannot be repaired or recharged. We recommend heating system and needs to be maintained as any replacement every 1000 hours of use.

  • Page 37: Engine Speed

    MAINTENANCE LINKAGE ADJUSTMENT (Engine Off) SERVICE GENERAL ADJUSTMENTS Unsnap the tip of the linkage from the throttle arm ball, See “Linkage Adjustment” illustration. Pull the throttle adjustment lever all the way out to the idle position. USE EXTREME CAUTION while servicing while machine is running.
  • Page 38 MAINTENANCE 3 rd NOTCH 1 st NOTCH (HIGH SPEED) (LOW SPEED) approx. 2400 RPM approx. 1250 RPM 2 nd NOTCH (MEDIUM SPEED) approx. 1900 RPM 4-10 EVEREST 980086 02/18/03...

  • Page 39: Check Valve (Solution Outlet)

    MAINTENANCE CHECK VALVE (SOLUTION OUTLET) CHEMICAL PUMP Inspect the check valve whenever doing service on The only repairs which the chemical pump may the chemical pump or if flow problems occur in the require is the replacement of the diaphragm or check chemical system: valves.

  • Page 40: Packing Nut Adjustment

    MAINTENANCE PACKING NUT ADJUSTMENT FOR HIGH PRESSURE REGULATOR CHEMICAL METERING AND To adjust: CHEMICAL SELECTOR VALVES Set the high pressure regulator to desired pressure, Examine the packing nut on the chemical metering, up to 3000 PSI. Adjust as necessary to meet you flow simulator, and chemical selector valves for cleaning needs.

  • Page 41: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE SOLUTION Water supply is turned off or the float Turn the water supply on or up. Check for valve is stuck or improperly adjusted. kinks in the water supply hose. Examine the NOTE: This may also cause the water float valve and adjust or replace.
  • Page 42 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Examine the tubing between the vacuum Vacuum gauge is giving an improper relief valve and the vacuum gauge and reading. remove any blockage. Vacuum hose(s) is damaged, Inspect hose(s), repair or replace. causing a suction leak. Waste tank gaskets not sealing Inspect the gasket.
  • Page 43 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Check the solution pump circuit breaker on Solution pump circuit breaker has the control panel. Press the ciruit breaker been tripped reset button. Examine switch, electrical connections, and Defective electrical connection in wiring. Repair any defective connections. If the console wiring or defective there is power going to the switch but not switch.
  • Page 44 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Starter turns over engine, but Refer to Nissan Engine Operation and Engine is malfunctioning will not start Maintenance Manual. Engine is out of gasoline Add gasoline to the fuel tank. Waste tank is full Empty waste tank. After inspecting the unit to determine the Main or engine circuit breaker on cause of the tripped circuit breaker, press...

  • Page 45: Framework

    FRAMEWORK EVEREST 980086 02/18/03...
  • Page 46 FRAMEWORK SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 61383 PNL, CNTR HOOD BRKT 02-000066 FLATWASHER, 1/4 87162 WASHER, 1/4 SPLIT LOCK 00-000078 SCR, 1/4-20 X 1” HXHD GRD8 70069 SCR, 3/8-16 X 3 HHCS GR5 87171 WASHER, 3/8 FLAT 790099 ASSY, FRAME 57047 NUT, 1/4-20 HEX NYLOCK...
  • Page 47 FRAMEWORK EVEREST 980086 05/21/03...
  • Page 48 FRAMEWORK SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 70802 STUD, 1/4 TURN FAST LONG 02-000268 SPLITRING, REATIN. 1/4 TUR 61394* PAN, PIN HOOD RIGHT INCLUDES 1,2 & 4 61395 PAD, 1/4 TURN. FAST, .188 THK 70597 SCR, 1/4-20 X 3/4 PPHMS BLK 87151 WASHER, 1/4 SPLIT LOCK BLK 02-000066...

  • Page 49: Side Panel, Right

    SIDE PANEL, RIGHT TO VACUUM RELIEF VALVE TO WASTE TANK INLET TUBES EVEREST 980086 02/18/03...
  • Page 50 SIDE PANEL, RIGHT PART NO. SERIAL NO. DESCRIPTION NOTES: FROM 790430 BRKT, VAC INLET 12-800099 ELL, 1/8P X 1/4 POLY BR 57047 NUT, 1/4-20 HEX NYLOCK 66-945236 KIT, VAC INL PLG 02-000066 FLATWASHER, 1/4 00-000078 SCR, 1/4-20 X 1” HXHD GRD8 19-800075 CUP, OIL FILL 1/8P 500694...

  • Page 51: Side Panel, Left

    SIDE PANEL, LEFT TO WATER BOX FILL TO WATER BOX (SIDE) EVEREST 980086 02/18/03...
  • Page 52 SIDE PANEL, LEFT PART NO. SERIAL NO. DESCRIPTION NOTES: FROM 790431 BRKT, WTR INLET 11-800437 ADPT, 3/8 BLKHD 11-800102 NIP, 3/8 HX BR 13-806008 DSC, 3/8F X 3/8FP 15-808008 VLV, BALL 1/2FP BS 15-808080 VALVE, BALL PVC 1-1/2FP 500694 LABEL, VAC/WTR INLET 11-800300 NIP, 1/2 X CL 790506...

  • Page 53: Chemical Panel

    CHEMICAL CONTROL PANEL EVEREST 980086 02/18/03...
  • Page 54 CHEMICAL CONTROL PANEL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 61384 ASSY, CHEM CONTRL PNL COMPLETE 12-800065 CONN, 1/8P X 1/4T 15-808106 VALVE, METER 1/8FP 12-800040 ELL, 1/8P X 1/4T BR 61397 PNL, CHEMICAL CONTROL 500692 LABEL, CHEM CNTRL P N 18-808513 FLOWMETER 1/8 FP 12-800093...

  • Page 55: Control Panel

    CONTROL PANEL-PP-PPHP EVEREST 980086 05/05/04 5-11...
  • Page 56 CONTROL PANEL-PP-PPHP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 61398 ASSY, INSTRUMENT PNL LP COMPLETE 61381 ASSY, INSTRUMENT PNL HP COMPLETE 61396 PNL, INSTRUMENT 34-903026 LT, INST 500691 LABEL, INS PANEL 51387 LIGHT, WARNING 36226 GAUGE, 0-4000 PSI HP 36225 GAUGE, 0-1500 PSI LP 36227 GAUGE, VACUUM 30”...

  • Page 57: Engine

    ENGINE 43,44, 45,46,47 31,32 SUPPLIED WITH ENGINE 18,19 SUPPLIED WITH ENGINE EVEREST 980086 10/11/03 5-13...
  • Page 58 ENGINE SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 40-902145 ENG, A-15, NIS, PIN SPEC COMPLETE 42-902140 NIS FLTR, AIR #16546-21000 42-902351 NIS SPCR, AIR CLNR#16270- 790390 GSKT, ADPT, CARB/AIR CLNR 790391 STUD, AIR CLNR 42-902381 NIS CARB 42-902149 NIS SOLEN, CAR#16196-L16 42-902253 NIS BOLT, FAN#08120-64062 42-902137...
  • Page 59 ENGINE SUPPLIED WITH ENGINE EVEREST 980086 02/18/03 5-15...
  • Page 60 ENGINE SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 42-902146 NIS START #23300-H5015 42-902138 NIS VLV, PCV#11810-A3501 87083 WASHER, 5/16 SPLIT LOCK PLTD 57054 NUT, M8 70377 SCR, 3/8-16 X 1.25 HHCS GR5 PLTD 87163 WASHER, 3/8 SPLIT LOCK 87171 WASHER, 3/8 FLAT 57119 NUT, 3/8-16 HEX NYLOCK 790408...
  • Page 61 ENGINE FUEL LINES EVEREST 980086 06/07/03 5-17...
  • Page 62 ENGINE SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 790606 EL, 90DEG 1/8NPT X 1/4HB 790457 SCR, 3/8-16 X 3.25 HHCS PLTD 42-902144 NIS COUL #22433-52A60 02-000066 FLATWASHER, 1/4 87162 WASHER, 1/4 SPLIT LOCK 70270 SCR, 1/4-20 X 3/4 HHCS PLTD 87171 WASHER, 3/8 FLAT 57119...

  • Page 63: Engine Governor

    ENGINE GOVERNOR EVEREST 980086 02/18/03 5-19...
  • Page 64 ENGINE GOVERNOR PART NO. SERIAL NO. DESCRIPTION NOTES: FROM 140639 PNL, GOV BRKT 87176 WASHER, 7/16 SPLIT LOCK PLTD 00-000298 SCR, MACH 10MM X 20MM HXHD 87083 WASHER, 5/16 SPLIT LOCK PLTD 70302 SCR, 5/16 X 1 HHCS GR5 PLTD 56-501870 BRKT, R GOV 42-902200...
  • Page 65 COOLANT SYSTEM THERMOSTAT HOUSING FROM ENGINE EVEREST 980086 02/18/03 5-21...
  • Page 66 COOLANT SYSTEM SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000216 SCR, CAP 1/4-20 X 1/2 FLTSO 140642 KBT BTL, OVRFL #19059-70 790429 RADIATOR 03-000065 CLAMP, HOSE #4 SST 49-802010 CAP, RAD, STANT AGX2643-01 02-000143 FLATWASHER, 5/16 52-502038 MT, RAD 57113 NUT, 5/16-18 HEX NYLOCK 04-000296 FLEX, FINGER (BUSH)

  • Page 67: Vacuum Blower

    VACUUM BLOWER EVEREST 980086 07/08/03 5-23...
  • Page 68 VACUUM BLOWER PART NO. SERIAL NO. DESCRIPTION NOTES: FROM 57114 NUT, 7/16-14 HEX 87171 WASHER, 3/8 FLAT 04-000091 SPRING, VAC REL VLV 12-800099 ELL, 1/8P X 1/4 POLY BR 43-807106 DIAPH, VAC REL VLV 52-501684 ELL, VAC REL VLV 56-501994 STM-VAC REL VLV 140611 BLWR, TRI-FLOW...

  • Page 69: Water Pump-Pp

    WATER PUMP-PP TO PRESSURE MANIFOLD TO WATER BOX TO TOP OF FLOWMETER TO CHEMICAL PRIME VALVE EVEREST 980086 06/26/03 5-25...
  • Page 70 WATER PUMP-PP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000286 SCR, CAP 1/4-20 X 2.75 HXHD 02-000066 FLATWASHER, 1/4 11-800101 PLUG, 1/8P 57047 NUT, 1/4-20 HEX NYLOCK 12-800225 ELL, 3/8P X 1/2T SST 790446 BELT, NAPA A41 12-800065 CONN, 1/8P X 1/4T 03-000113 CLAMP, HOSE #12 SST 12-800278...

  • Page 71: Water Pump-Pphp

    WATER PUMP-PPHP TO PRESSURE GAUGE TO PRESSURE MANIFOLD TO WATER BOX TO TOP OF FLOWMETER TO CHEMICAL PRIME VALVE EVEREST 980086 06/26/03 5-27...
  • Page 72 WATER PUMP-PPHP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000286 SCR, CAP 1/4-20 X 2.75 HXHD 02-000066 FLATWASHER, 1/4 11-800101 PLUG, 1/8P 57047 NUT, 1/4-20 HEX NYLOCK 12-800446 ELL, 3/8P X 1/2T SST 140643 CONN, 3/8M X 1/4M SS 78543 TEE, 1/4 SS 03-000113 CLAMP, HOSE #12 SST...
  • Page 73 WATER PUMP EVEREST 980086 02/18/03 5-29...
  • Page 74 WATER PUMP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 42-809393 CAT#46798 CAP, OIL FILTER 42-809239 O-RING, OIL CUP FILL CAP 43-807063 GASKET, OIL GAUGE 42-902380 GAUGE, OIL LEVEL 42-809392 CAT#46940 CVR, CRANKCASE 42-809391 CAT#14044 O-RING, CRANKCASE 42-809394 O-RING, BEARING CVR 42-809388 CAT#46618 ADAPT, MALE 42-809387...
  • Page 75 VAC/HEAT EXCHANGER WITH SILENCER EVEREST 980086 02/18/03 5-31...
  • Page 76 VAC/HEAT EXCHANGER WITH SILENCER SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000078 SCR, 1/4-20 X 1” HXHD GRD8 70377 SCR, 3/8-16 X 1.25 HHCS GR5PLT 70069 SCR, 3/8-16 x 3 HHCS GR5 57119 NUT, 3/8-16 HEX NYLOCK 87162 WASHER, 1/4-20 SPLIT LOCK PLTD 02-000066 FLTWSR, 1/4 87171...

  • Page 77: Solution Temperature Control Valve

    SOLUTION TEMPERATURE CONTROL VALVE EVEREST 980086 12/16/03 5-33...
  • Page 78 SOLUTION TEMPERATURE CONTROL VALVE SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 12-800282 CONN, 3/89 X 1/2T BR 84192 VLV, BALL, 3-WAY, HI-TEMP/PRES INCLUDES REF 3 38317 HNDL, VALVE, 3-WAY, HI P/T 12-800225 ELL, 3/8P X 1/2T BR 02-000066 FLATWASHER, 1/4 87162 WASHER, 1/4 SPLIT LOCK 70017...

  • Page 79: Heli-Coil Heat Exchanger

    HELI-COIL HEAT EXCHANGER THERMOSTAT ADAPTER TO TEMPERTURE CONTROL VALVE TO SUCTION SIDE OF ENGINE WATER PUMP TO LOW PRESSURE REGULATOR TO BOTTOM OF RADIATOR EVEREST 980086 02/18/03 5-35...
  • Page 80 HELI-COIL HEAT EXCHANGER SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 70554 SCR, 3/8-16 X 3.5 HHCS GR5PLTD 87171 WASHER, 3/8 FLAT 790445 BRKT, RIGHT HOOD MTG 57-520073 HE, HELI-COIL 15-808073 COCK, DRN 1/4P X 1/4 HOSE ELL 57119 NUT, 3/8-16 HEX NYLOCK 03-000248 CLMP, HOSE #16 1-1/2 MIN 1-3/4 52-501627...

  • Page 81: Solution Outlet

    SOLUTION OUTLET FROM THREE WAY VALVE FROM CHEMICAL PRIME VALVE FROM SIMULATED CHEMICAL PRIME VALVE EVEREST 980086 08/13/03 5-37...
  • Page 82 SOLUTION OUTLET SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 70270 SCR, 1/4-20 X 3/4 HHCS PLTD 87162 WASHER, 1/4 SPLIT LOCK PLTD 790324 MANIFOLD, SOLUTION 11-800224 PLUG, 3/8 SOCHD BR 56015 NIPPLE, 1/4 HEX 22015 COUPLER, 1/4 QD 730224 SCREEN, CHECK VALVE 15-808094 VALVE, CHECK 12-800225...

  • Page 83: Water Box-Pp

    WATER BOX-PP TO WATER INLET REAR TO WASTE TANK FRONT EVEREST 980086 02/18/03 5-39...
  • Page 84 WATER BOX-PP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 11-800300 NIP, 1/2 X CL 11-800432 CAP, WATER BOX 12-800278 FTTG, BRB 1/2P X 3/4H BR 12-800269 FTTG, BRB 1/2P X 5/8H BR 14-806540 STRAINER, SUC END 1/2FP 15-808075 VLV, TEMP REL 145 DEG 75436 TANK, WATER BOX 790437...

  • Page 85: Water Box-Pphp

    WATER BOX-PPHP TO WATER INLET REAR TO WASTE TANK FRONT TO PRESSURE REGULATOR EVEREST 980086 02/18/03 5-41...
  • Page 86 WATER BOX-PPHP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 11-800300 NIP, 1/2 X CL 11-800432 CAP, WATER BOX 11-800041 ELL, STREET 1/2 BR 12-800278 FTTG, BRB 1/2P X 3/4H BR 12-800269 FTTG, BRB 1/2P X 5/8H BR 14-806540 STRAINER, SUC END 1/2FP 15-808075 VLV, TEMP REL 145 DEG 75436...

  • Page 87: Pressure Regulator Manifold-Pp

    PRESSURE REGULATOR-PP FROM LOWER ELBOW ON HELICOIL ASSEMBLY FROM LOWER CONNECTION ON FRONT HEATER CORE IN VAC HE ASSEMBLY FROM WATER PUMP EVEREST 980086 08/01/03 5-43...
  • Page 88 PRESSURE REGULATOR -PP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000286 SCR, CAP 1/4-20 X 2.75 HXHD 87162 WASHER, 1/4 SPLIT LOCK 02-000066 FLATWASHER, 1/4 11-800224 PLUG, 3/8 SOCHD BR 11-800275 ELL, ST 3/8 BR 11-800429 NIP, HEX 3/8 SSTS 12-800345 FTTG, BRB 3/8P X 5/8 H BR 12-800347...

  • Page 89: Pressure Regulator Manifold-Pphp

    PRESSURE REGULATOR-PPHP FROM LOWER FROM UPPER ELBOW ON CONNECTION ON HELICOIL FRONT HEATER ASSEMBLY CORE IN VAC HE ASSEMBLY FROM WATER BOX FROM WATER PUMP EVEREST 980086 01/28/04 5-45...
  • Page 90 PRESSURE REGULATOR -PPHP SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 790106 ACCUMULATOR, 250PSI CAT 6026 12-800347 ELL, 3/8P X 1/2T 45 EG. BR 12-800345 FTTG, BRB 3/8P X 5/8H BR 790067 REG, PRESS CAT #7670AWI 11-800275 ELL, ST 3/8 BR 11-800341 ELL, ST 3/8 45 DEG BR 11-800240...

  • Page 91: Waste Tank -80 Gal. & 100 Gal

    WASTE TANK- 80 GAL. & 100 GAL. EVEREST 980086 04/11/03 5-47...
  • Page 92 WASTE TANK-80 GAL. & 100 GAL. SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 790125* LID, STRAINER, WST TNK 790448 GASKET, WASTE TANK 56-501793 STRAINER BOWL 790475 ROD, WST TNK LID SST, 100 GAL 790514 RD, LID, ST TNK SST, 80 GAL 790470* TNK, WASTE, 100 GAL 790509*...

  • Page 93: Hose Accessories

    HOSE ACCESSORIES EVEREST 980086 06/07/03 5-49...
  • Page 94 HOSE ACCESSORIES SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 12-800078 FITTING, BRB 2H BS PVC 08-805147 CUFF, 2” 10-805060 HOSE, VAC 2”X50’ W/ CUFFS & HOSE 56015 NIPPLE, 1/4 HEX 22015 COUPLER, 1/4 QD 56012 NIPPLE, 1/4 FPT QD 10-805108 HOSE, HP 1/4 X 50FT W/QD &...

  • Page 95: Battery-Floor Mount

    BATTERY-FLOOR MOUNT EVEREST 980086 06/07/03 5-51...
  • Page 96 BATTERY-FLOOR MOUNT SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000167 SCR, 1/4-20 X 6” HXHD 87162 WASHER, 1/4 SPLIT LOCK 02-000066 FLATWASHER, 1/4 31-900179 COVER, BATTERY TERMINAL 36-900056 BATTERY 47-700007 SHIELD, BAT MT HT 56-500188 COVER, BATTERY 56-502049 TRAY, BAT FLOOR MT 00-000132 SCR, 1/4-20 X 1-1/2 HXHD 57006...

  • Page 97: Automatic Pumpout-Optional

    AUTOMATIC PUMPOUT-OPTIONAL 9,12,15 EVEREST 980086 06/07/03 5-53...
  • Page 98 AUTOMATIC PUMPOUT-OPTIONAL PART NO. SERIAL NO. DESCRIPTION NOTES: FROM 70105 SCR, M4 X 60 PH 00-000132 SCR, 1/4-20 X 1/ 1/2 HXHD 57006 NUT, 1/4-20 HEX 87162 WASHER, 1/4 SPLIT LOCK PLTD 02-000066 FLATWASHER, 1/4 03-000176 CLAMP, HOSE #16 09-805591 HOSE, WASTE PUMP 1”...
  • Page 99 AUTOMATIC PUMPOUT-OPTIONAL EVEREST 980086 06/07/03 5-55...
  • Page 100 AUTOMATIC PUMPOUT-OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000210 SCR, 1/4-20 X 3/4 SOCHD 00-000311 SCR, 1/4-20 X 1/2 SHCS SS 00-000312 SCR, CAP 1/4 X 1 SOCHD 00-000399 SCR, CAP 1/4 X 1 3/8 SOC 00-000241 SCR, CAP 10-32 X 2 SOCHD SS 57245 NUT, 1/4-20 HEX NYLOCK SS 87162...

  • Page 101: Wand- Titanium Six Jet-Optional

    WAND- TITANIUM SIX JET-OPTIONAL EVEREST 980086 06/07/03 5-57...
  • Page 102 WAND- TITANIUM SIX JET-OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 00-000282 SCR, CAP 1/4-20 X 1 1/4 SOC 00-000317 SCR, CAP 10-32 X 1 1/4 SOCH 70228 SCR, 10-32 X 1/4 PPHMS SS 57090 NUT, 10-32 HEX NYLOCK SS 04-000093 TIE, CABLE 13”...

  • Page 103: Wand - Quad-Jet (Optional)

    WAND - QUAD-JET - OPTIONAL 9, 10 21, 22 19, 20 23, 23A, 23B 19, 24 EVEREST 980086 06/07/03 5-59...
  • Page 104 WAND - QUAD-JET - OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 89238 WAND, TM, QJW (95015) PC COMPLETE 89239 WAND, TM, QJW (9502) PC COMPLETE 89237 WAND, TM QJW (9501) PC COMPLETE 89235 WAND, TM, QJW, (9501) NO DECAL COMPLETE 56012 NIPPLE, 1/4 FPT QD...

  • Page 105: Wand - Tri-Jet (Optional)

    WAND - TRI-JET - OPTIONAL 9, 10 19, 19A, 19B 20, 21, 22 EVEREST 980086 06/07/03 5-61...
  • Page 106 WAND – TRI - OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 89233 WAND, TJW (9502) PC COMPLETE 89232 WAND, TJW, (95015) CUBXL COMPLETE 89234 WAND, TJW, (9503) PC COMPLETE 56012 NIPPLE, 1/4 FPT QD 17-503010 CONN, 1/4P X 11/16-16M 17-803006 WASHER, NYLON 14-806512...

  • Page 107: Stair Tool-Optional

    STAIR TOOL-OPTIONAL 1, 1A 5, 5A 9, 10 15, 15A EVEREST 980086 06/07/03 5-63...
  • Page 108 STAIR TOOL-OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 78519 TL, STAIR, LNG, TM DJ (80015) COMPLETE 78521 TL, STAIR, SHT, TM (80015) COMPLETE 56-501715 WAND & HEAD, STAIR TL 56-501907 WAND & HEAD, SHRT STAIR TL 52-501576 BODY, WD HDL PORT 52-501577 HOLD DOWN, WD HDL PORT 04-000053...

  • Page 109: Upholstery Tool-Optional

    UPHOLSTERY TOOL-OPTIONAL EVEREST 980086 06/07/03 5-65...
  • Page 110 UPHOLSTERY TOOL-OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 78513 TL, UPHOLST, PC (80015) COMPLETE 09-805131 HOSE, VAC 1-1/4X10’ BLU 08-805243 CUFF, SWIV 1-1/4HX1-1/4T 10-805347 HOSE, 3/16X119-1/2 (1/8PX1/4FT) 13-806023 DSC, 1/8FC1/8FP SST 58-500639 UPHOLSTERY TL TRIGGER 00-000310 SCR, CAP 4-40 X7/32 SHCS SS 04-000282 SPRING, VAC ADJ BUTT 52-501624...

  • Page 111: Shelf Assembly-Optional

    SHELF ASSEMBLY-OPTIONAL OVERALL DIMESNION: 41-1/2" TALL 50-1/8" WIDE 57" WIDE (WITH TOOL HOLDERS) 7-7/8" DEEP DIMESIONAL DATA 50 1/8 EVEREST 980086 06/07/03 5-67...
  • Page 112 PANEL, SHLF END 50-501749 WASHER, NYLON 56-501920 DRAWER, SHELF GRAY 46-802506 LATCH, ADJ GRIP 50-501755 HOLDER, UP TO HOSE 50-501754 HOLDER, UPHST TL 48-941152 DECAL, PROCHEM INCLUDES PARTS 6,7 & 66-945424 KIT, ADJ BRKT. MOUNTING HARDWARE EVEREST 980086 06/07/03 5-68...

  • Page 113: Water Tank, Dual With Demand Pump-Optional

    WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL TO DEMAND PUMP OVERALL DIMNSION: 32-1/2" TALL 62-5/8" WIDE 15-1/2" DEEP EVEREST 980086 06/07/03 5-69...
  • Page 114 WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL PART NO. SERIAL NO. DESCRIPTION NOTES: FROM 66-945260 TANK, DUAL SADDLE W/DMD PUMP COMPLETE 66-945265 SINGLE SADDLE TANK W/DMND PMP COMPLETE 50-501774 HOLD DOWN, SADDLE TANK GRAY 87171 WASHER, 3/8 FLAT 87163 WASHER 3/8 SPLIT LOCK 00-000072 SCR, 3/8-16 X 2’...

  • Page 115: Water Tank-Demand Pump (Optional)

    WATER TANK - DEMAND PUMP-OPTIONAL EVEREST 980086 06/07/03 5-71...
  • Page 116 WATER TANK - DEMAND PUMP-OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 70305 SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL 87083 WASHER, 5/16 SPLIT LOCK PLTD 02-000143 WASHER, 5/16 FLAT 03-000113 CLAMP, HOSE #12 SST 09-805278 HOSE, WATER 3/4 X 3” 09-805357 HOSE, WATER .75 X 5.5 09-805446...

  • Page 117: Hose Reel-Optional

    HOSE REEL-OPTIONAL OVERALL 47" TALL MOUNTING DETAIL 44-1/2" DEEP Vehicle Floor 14 15 5-73 EVEREST 980086 06/07/03...
  • Page 118 HOSE REEL-OPTIONAL SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 56-501962 REEL, VACUUM HOSE GRAY 03-000124 CLAMP, MFLR 1-3/4 52-501685 BUSHING, HOSE REEL 56-501960 BASE, HOSE RL (250’) 56-502207 BRKT, LOCKOUT HOSE REEL 61-950854 LATCH ASSEMBLY 02-000066 FLATWASHER, 1/4 87162 WASHER, 1/4 SLPIT LOCK 70270 SCR, 1/4-20 X 3/4 HHCS PLTD 57031...

  • Page 119: Wiring Diagram

    WIRING DIAGRAM EVEREST 980086 04/06/04 5-75...

  • Page 120: Hose Diagram-Pp

    HOSE DIAGRAM-PP 790420 (28") 09-805422 (15") PART OF 790647 (4-1/2") 790419 (26") EVEREST 980086 12/16/03 5-76...

  • Page 121: Hose Diagram-Pphp

    HOSE DIAGRAM-PPHP 790420 (28") 09-805422 (15") PART OF 790647 (4-1/2") 790419 (26") 5-77 EVEREST 980086 04/06/04...

  • Page 122: Warranty

    NOTE: Engine and battery warranties are administered through the manufacturer and must be repaired at an authorized service center. PROCHEM reserves the right to change its warranty policy without notice PROCHEM. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800...
  • Page 123 PROCHEM reserves the right to change its warranty policy without notice PROCHEM. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800 PROCHEM. ● a Castle Rock Industries company ● 1351 W. Stanford Ave. ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2800...

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