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Summary of Contents for Prochem Ninja warrior 150 PSI
- Page 1 Ninja Warrior 150 PSI Extractor Operating Instructions (ENG) MODELS: NWCU2215H 10070640 From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer 86399030-A 02/08/15...
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Page 2: Machine Data Label
Warranty Registration Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. -
Page 3: Table Of Contents
Troubleshooting ......17 Suggested Spare Parts..... . 18 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 4: How To Use This Manual
NOTE: The manual part number is located on the lower right corner of the front cover. The model and serial number of your machine is located on the back of the machine. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 5: Safety
Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. READ AND SAVE THESE INSTRUCTIONS 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 6: Hazard Intensity Level
In Flammable or Explosive areas. In areas with possible falling objects WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 7: Safety Labels
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 8: Grounding Instructions
Whenever the adapter is used, it must be held in place by a metal screw. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 9: Operations
Length 30 inches Width 22 inches Vacuum Motor Dual 2 Stage Weight- Empty 120 lbs 10070640 Weight-Full Solution 215 lbs Power cord 2 X 25 feet Heater 1850 watts Length Width Height 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 10: Controls
7. Breaker for Vacuum 2 3. Vacuum 1 Switch 8. Breaker for Vacuum 1 4. Vacuum 2 Switch 9. Solution Accessory Tool Hook-up 5. Heater Switch with On Light (Units with Heat Only) 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 11: Machine Operation
• SP Butyls • Carbon Tetrachloride • Clorox* • Chlorinated Bleaches • Chlorinated Hydrocarbons • Lysol* • Methyl Ethel Ketone (MEK) • Perchorethylene (perc) • Phenolics • Trichlorethylene • D-Limonene *Registered Trademark 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 12: Pre-Run Inspection
NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank. 6. Turn pump and vacuum switches) to the on position. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 13: Cleaning
When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner. Once the vacuum tank has been emptied, you may once again proceed with cleaning. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 14: Maintenance
Check all gaskets for wear and leakage Check pump pressure; observe spray pattern and check with gauge if necessary Check and clean solution screen Check cables for fraying Check overall performance of machine Check vacuum motor carbon brushes 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 15: Vacuum Motor Replacement
8 [9.5mm] Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 16: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. PUMP REPLACEMENT KITS 150 PSI Diaphragm Kit Bypass Valve Kit 86235100 86258830 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 17: Troubleshooting
Check label for correct solution concentration Solution hose connection Check for positive connection Faulty pump Repair or replace Solution not flowing properly Faulty floor tool valve / Nozzle Repair or replace Faulty pump switch Repair 86399030 Operators Manual - Ninja Warrior 150 psi... -
Page 18: Suggested Spare Parts
Suggested Spare Parts 86334490 DECK PLATE 86135320 BRUSH SET 86135320 BRUSH SET VACUUM 86010730 WASHER 86309790 WHEEL 86007970 STRAINER 86001660 HUBCAP SHAFT 86300070 HUBCAP 86199430 CASTER 86258830 BYPASS VALVE KIT 83235100 DIAPHRAGM KIT 86399030 Operators Manual - Ninja Warrior 150 psi... - Page 19 Notes 86399030 Operators Manual - Ninja Warrior 150 psi...
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Page 20: Spare Parts List
Spare Parts List (1.007-064.0) Ninja Warrior 150 PSI From Serial Number (Ref No. 1*) * See Serial Number page or call manufacturer 86399040-A 02/02/15... - Page 21 NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. 86399040 Spare Parts List - Ninja Warrior 150 psi...
- Page 22 Notes........25 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 23: Control Panel
Control Panel 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 24 GASKET, .125 T X .25 W X 15.6 86313030 GASKET, .125 T X .25 W X 7.2 86318320 BREAKER, 13A, 250VAC, 32VDC 86318780 LIGHT ASM, HEATER, 120V 86317850 SWITCH, LIGHTED 2-POS ROCKER 86233480 CLIP, NEON LAMP 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 25: Decals
Decals 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 26 Decals SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86399230 LABEL, NINJA, WARRIOR, LH 86399240 LABEL, NINJA, WARRIOR, RH 86399250 LABEL, NINJA, WARRIOR, W/ HEAT 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 27: Electrical
Electrical 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 28 FUSE, 1/4" X 1 1/4", 4A 86005810 NUT, 1/4-20 NYLOCK 86323330 WASHER, 1/4" ID X 1.0D FLAT BLK 86198460 CLAMP, 5/8 NYLON UL/CSA 86006590 SCREW, 10-32 X 1/2 PPHMS SS NP 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 29: Frame
Frame 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 30 NUT, 10-32 HEX W/STAR 86010730 WASHER, 5/8 X 1-3/16 FLAT SS 86300070 HUBCAP, 9.75" WHEEL 86309790 WHEEL, 12" X 2.25” 86312830 FRAME, 5/8" AXLE, DUAL VAC 86277500 SCR,1/4-20 X 5/8 CARR SS 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 31: Heater
Heater TO CONSOLE SOLUTION FROM PUMP TO PUMP INLET TEE 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 32 THERMOSTAT W/VERT SPADE 86317730 INSULATION, HEATER 86317860 HOSE,47.0 RED3/8 1/4MPTX1/4MPT 86318310 CLAMP, 3.25 WORM GEAR SS 86318410 BRKT, HEATER MOUNT 86318750 HEATER ASM, 1850W, 120V 86202220 WASHER #5 SS .135ID X .312 OD 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 33: Pump
Pump FROM PRESSURE RELIEF VALVE HOSEBARB FROM SOLUTION TANK TO HEATER 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 34 SCR, 10-32 X 1.25 HHMS PLTD 86233410 CLAMP, 3/4 DIA CUSHION .406 DIA 86010630 WASHER, 1/4 X 5/8 FLAT SS 86010650 WASHER, #10 X 9/16 FLAT 86318630 PUMP, 115V 150PSI BYPASS 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 35: Recovery
Recovery 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 36 86313040 SCRN, FLOAT, SHTOFF, 2 86316710 BRKT, CORD, MOUNT 86317230 HOSEBARB,1.5MPT X 1.5 W/FLNG 86317720 SCR, 5/16-18 X 2.50 BSHCS SS 86320790 PIPE ASM, 2", VACUUM 86233120 CLAMP, 2.75" WORM GEAR 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 37: Solution
Solution 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 38 TANK, SOL, TRIM 150 86297620 STRAP, HAND TOOL 86317560 SPACER, .50 ODX .28 ID X 1.0L 86318790 WASHER, 1.032ID X 1.5OD X .062THK 86242130 KNOB, 1/4 HEX PRESS-LOC WING 86324030 PLATE, MOUNTING, SOLUTION 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 39: Vacuum
Vacuum 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 40 HOSE, VAC, 2.0 ID X 18"L 86318760 VAC ASM, 2-STAGE, 120V 86135320 SP BRUSHES SET (120V VAC) 86312080 COVER, VAC MOTOR 86312220 BASE, VAC MOTOR, 2 STAGE 86319020 VAC HOUSING, 2 STAGE INCLUDES 12, 13 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 41: Wiring
WHT/14 -TERMINAL BLOCK BLK/5 BRN-WHT -FUSE BLK-WHT/4 15AMP YEL/12 GRY-WHT BRN/16 BRN/16 -FUSE 4AMP WHT/15 JUMPER WHT/7 WHT/8 M M M M M M -VACUUM -VACUUM -PUMP MOTOR MOTOR MOTOR -HEATER 86399040 Spare Parts List - Ninja Warrior 150 psi... - Page 42 Wiring SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 98407920 HARNESS KIT, HEATED 86399040 Spare Parts List - Ninja Warrior 150 psi...
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Page 43: Serial Number
Serial Number REF. MODEL: SERIAL # 86399040 Spare Parts List - Ninja Warrior 150 psi... -
Page 44: Notes
Notes 86399040 Spare Parts List - Ninja Warrior 150 psi...
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