Prochem Comanche CM2EC Operating Instructions Manual

Prochem Comanche CM2EC Operating Instructions Manual

Portable extractor
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PORTABLE EXTRACTOR
Operating Instructions
MODELS:
CM2EC
Read these instructions before using the machine
H
98931 03/21/05

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Summary of Contents for Prochem Comanche CM2EC

  • Page 1 PORTABLE EXTRACTOR Operating Instructions MODELS: CM2EC Read these instructions before using the machine 98931 03/21/05...
  • Page 2 DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________ COMANCHE 98931 12/06/01...
  • Page 3: Table Of Contents

    Machine Operations............3-2 Pre-Run Inspection.............3-3 Equipment Set-up............3-3 Cleaning & Emptying Tanks........3-3 Shut Down and Storage..........3-4 MAINTENANCE Daily Maintenance............4-1 Periodic Maintenance............4-1 Monthly Maintenance.............4-1 Semi-annually ..............4-1 Lubrication.................4-1 Storage................4-1 Solution Pump Replacement........4-2 Vacuum Motor Replacement........4-2 Pump Replacement Kits..........4-3 Pressure Regulator............4-3 Machine Troubleshooting..........4-4 COMANCHE 98931 05/02/02...
  • Page 4: How To Use This Manual

    NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts. COMANCHE 98931 12/06/01...
  • Page 5: Important Safety Instructions

    Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not pull/run machine over cord. Keep cord away from heated surfaces. Connect to a properly grounded outlet. See Grounding Instructions. SAVE THESE INSTRUCTIONS COMANCHE 98931 12/06/01...
  • Page 6: Hazard Intensity Level

    Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use manufacturer approved replacement parts. COMANCHE 98931 12/06/01...
  • Page 7: Grounding Instructions

    Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician. COMANCHE 98931 12/06/01...
  • Page 8: Technical Specifications

    10 gal. (38L) Recovery Capacity 10 gal. (38L) Dimensions – Weight (Empty) 81 lbs. (37kgs) Dimensions - Length 31 in. (78.7cm) Dimensions - Height 35.5 in. (90.2cm) Dimensions - Width 17 in. (43.2cm) Power Cable 25 ft. (7.6M) COMANCHE 98931 03/25/02 10/29/01...
  • Page 9: Machine Operations

    MACHINE OPERATIONS Solution Tank Solution Tank lid Vacuum Tank Vacuum Tank lid Vacuum Inlet Base Assembly Dump Valve Vacuum #2 Water Pump Vacuum #1 Solution Outlet Optional equipment: 89226 Deluxe Professional Wand 39605 Hose Asm, 1.5” Vac/Sol 25ft COMANCHE 98931 05/02/02...
  • Page 10: Pre-Run Inspection

    Chlorinated Hydrocarbons one area. Sta-Puf Fabric D-Limonene WARNING Softener* Lysol* Before making any adjustments or performing Vinegar Methyls (MEK) any maintenance to your machine, disconnect Perchlorethylene (perc) the power cord from the electrical source. Phenols Trichlorethylene *Registered Trademark COMANCHE 98931 03/25/02...
  • Page 11: Shut Down And Storage

    4. Check the spray jet on the cleaning tool for full spray pattern and inspect vac head for any obstructions. 5. Remove as much moisture from system before storing in cold climates. Excess water may freeze during storage and crack internal components, causing damage to the unit. COMANCHE 98931 03/25/02...
  • Page 12: Maintenance

    Periodically check the length of the carbon brushes. or frayed, repair or replace immediately. Don’t Replace both carbon brushes when either is less than take chances with electrical fire or shock. 3/8" (9.5mm) long. 5. Clean outside of all tanks and check for damage. COMANCHE 03/23/04...
  • Page 13: Solution Pump Replacement

    Spring inside brush housing will damage motor if brushes are allowed to wear away completely. 3/8 (9.5mm) Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. COMANCHE 98931 03/23/04...
  • Page 14: Pump Replacement Kits

    PUMP REPLACEMENT KITS 100 PSI - FLOJET (65220) DIAPHRAGM 29219 PUMP HEAD VALVE ASM MOTOR 53246 65204 84166 PUMP REPLACEMENT KITS 100 PSI-SHURFLO (250-64B) PRIOR TO SN# 1000107206 250-67 Switch Asm Diaphragm Bypass Valve Asm Pump Head Replacement 29206 65187 84161 COMANCHE 98931 04/07/03...
  • Page 15: Pressure Regulator

    4. Wipe piston and u-cup clean of any film or scale. 5. Lubricate the piston and u-cup with Superlube. 6. Reassemble regulator. 7. With pump ON, re-adjust pressure regulator for normal operation. LUBRICATE U-CUP WITH SUPERLUBE MONTHLY. U-CUP SPRING RETAINER PLATE PISTON SPRING (GOLD - 125 PSI) COMANCHE 98931 04/07/03...
  • Page 16: Troubleshooting

    Light carpet with no brown Go over carpet with browning prevent only prevention Solution hose connection Check for positive connection Solution not flowing Faulty pump Repair or replace properly Faulty floor tool valve Repair or replace Faulty pump switch Repair COMANCHE 98931 04/07/03...
  • Page 17 THIS PAGE LEFT BLANK INTENTIONALLY COMANCHE 98931 04/07/03...
  • Page 18: Base Group

    BASE GROUP COMANCHE 98931 12/06/01...
  • Page 19 WASHER, .5 X 1.25 FLAT GR8 PLT 57196 NUT, 1/2 PUSH-ON DOME CAP 040-06 WHEEL 8" BLK CENTERED HUB 56-502068 AXLE ASSEMBLY, COMANCHE 32-900195 SWITCH, DPST, LIGHTED ROCKER 70595 SCR, 10-32 X 1" PPHMS 50-501858 PL, EXTRACTOR 3 DWITCH BI...
  • Page 20: Label And Strap Group

    LABEL & STRAP GROUP COMANCHE 98931 12/06/01...
  • Page 21 LABEL GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 500568 LABEL, COMANCHE MAIN 500531 LABEL, PROCHEM LOGO 6 X 1.75 320-05 VELCRO STRAP 500009 LABEL, WARNING COMANCHE 98931 12/06/01...
  • Page 22: Pump Group

    PUMP GROUP TO SOLUTION TANK COMANCHE 98931 05/02/02...
  • Page 23 SCR, 10-32 X 1 PPHMS BLK 73505 STRAIN RELIEF, 1/2 NPT TRUMPET 64-950582 CORD, MOLD ENGLAND 220V 25’ 57040 NUT, 1/2 NPT CONDUIT 87173 WASHER, .765 ID X 1.31 OD X .09T SS 84181 VALVE, BPR 125 PSI 140587 BRKT, VALVE SFTY COMANCHE 98931 06/14/03...
  • Page 24: Recovery Tank Group

    RECOVERY TANK GROUP COMANCHE 98931 03/21/05...
  • Page 25 RECOVERY TANK GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 090-12A FLOAT CAGE ASSY COMPLETE SLIP 78489 VAC, STACK ASM, COMANCHE 35256 GASKET, DUMP VALVE 260-33 HOSEBARB, 1.5 MPT X 1.5 140-05 DRAW PULL LATCH STD. 370-06A DUMP VALVE 1-1/2 M THREAD 31032 ELBOW, 1.5 FS X FS 45D PVC...
  • Page 26: Solution Tank Group

    SOLUTION TANK GROUP COMANCHE 98931 12/06/01...
  • Page 27 SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 70222 SCR, #8 X 1/2 PPHST BLK 56-502072 LID, SOLUTION TANK COMANCHE 290-08 STRAINER, 1/4 NPT 50 MESH 57023 NUT, 5/16-18 HEX NYLOCK SS 87222 WASHER, SEAL 5/16 X 3/4 OD 35182 GASKET, FRAME...
  • Page 28: Vacuum Motor Group

    VACUUM MOTOR GROUP 5-11 COMMANCHE 98931 06/14/03...
  • Page 29 BRKT, VAC MOUNT, DUAL 2 STG 360-06 VAC MOTOR, 230V 5.4 2ST TD 140216 BRUSH SET, 230V VAC AMETEK SERVICE ONLY 140688 BRUSH SET, 230V VAC WINDSOR SERVICE ONLY 57105 NUT, 1/4-20 W/STAR WASHER 70814 STUD, 1/4-20 X 4.5 SS 5-12 COMANCHE 98931 03/23/04...
  • Page 30: Wiring Diagram

    WIRING DIAGRAM COMANCHE 98931 12/06/01 5-13...
  • Page 31: Notes

    NOTES NOTES: COMANCHE 98931 05/02/02 5-14...
  • Page 32: Warranty

    LIMITED WARRANTY PROCHEM warrants your new machine to be free of defects in material and workmanship. This warranty shall extend to the designated parts for the specific time period listed from the date of delivery to the user. If PROCHEM receives notice of such defects during warranty period, PROCHEM will either, at it’s option, repair or replace products which prove to be defective.

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