Table of Contents
Related Manuals for Prochem Priority ManufacturingSamurai
Summary of Contents for Prochem Priority ManufacturingSamurai
- Page 1 P r i o r i t yMa n u f a c t u r i n g S a mu r a i O p e r a t i n gI n s t r u c t i o n s R e a dt h e s ei n s t r u c t i o n s b e f o r eu s i n gt h ema c h i n e J o n - D o n | 8 0 0 .
- Page 2 MACHINE DATA LOG/OVERVIEW MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________ YOUR DEALER Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ For the name and address of your dealer contact: Windsor Industries Phone Number: _________________________________________________________________________________________...
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Page 3: Table Of Contents
TABLE OF CONTENTS Machine Data Log/Overview......2 GROUP PARTS LIST Table of Contents ...........3 Base Group...............5-1 HOW TO USE THIS MANUAL Label and Strap Group..........5-3 Pump Group..............5-5 Recovery Tank Group...........5-7 How to use this Manual........1-1 Solution Tank Group............5-9 Vacuum Motor Group............5-11 SAFETY Wiring Diagram..............5-13 Notes ..................5-14... -
Page 4: How To Use This Manual
HOW TO USE THIS MANUA L The SAFETY section contains important information This manual contains the following sections: regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could HOW TO USE THIS MANUAL result in product or personal injury, or severe injury SAFETY resulting in death. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. WARNING: To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. -
Page 6: Hazard Intensity Level
HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death CAUTION... -
Page 7: Grounding Instructions
GROUNDING INSTRUCTIONS THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors. -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS** ITEM DIMENSION/CAPACITY Electrical 230V 50HZ Electric Vacuum Motor DUAL 2 STAGE Solution Pump 100PSI Solution Capacity 10 gal. (38L) Recovery Capacity 10 gal. (38L) Dimensions – Weight (Empty) 81 lbs. (37kgs) Dimensions - Length 31 in. (78.7cm) Dimensions - Height 35.5 in. -
Page 9: Machine Operations
MACHINE OPERATIONS Solution Tank Solution Tank lid Vacuum Tank Vacuum Tank lid Vacuum Inlet Base Assembly Dump Valve Vacuum #2 Water Pump Vacuum #1 Solution Outlet Optional equipment: 89226 Deluxe Professional Wand 39605 Hose Asm, 1.5” Vac/Sol 25ft... -
Page 10: Pre-Run Inspection
MACHINE OPERATIONS CLEANING & EMPTYING TANKS PRE-RUN INSPECTION WARNING 1. Check all fittings and connectors for proper Always use defoamer if foaming occurs. Foam assembly. will suspend large particles which may damage 2. Check all hoses for leaks. Repair or replace any vacuum as well as allow liquid into the vacuum damaged hoses. -
Page 11: Shut Down And Storage
MACHINE OPERATIONS SHUT DOWN AND STORAGE 1. Turn Switch OFF. Empty recovery tank completely and rinse several times to remove any dirt or debris that may be left behind. 2. Drain any unused cleaning solution from solution tank and rinse with clean water to remove any suds left behind by the cleaning chemicals. -
Page 12: Maintenance
MAINTENANCE DAILY MAINTENANCE MONTHLY MAINTENANCE Unplug power cord(s) 1. Check all bearings for noise and wear. before servicing or 2. Check all gaskets for wear and leakage. making any repairs. 3. Check pump pressure; observe spray pattern and check gauge if necessary. 4. -
Page 13: Solution Pump Replacement
MAINTENANCE Vacuum Motor Carbon Brushes Replacement (Ametek) End Cap WARNING: The green Only qualified maintenance personnel are to Carbon ground wire must be perform the following repairs. Brushes attached for safe operation. See wiring SOLUTION PUMP REPLACEMENT diagram. 1. Turn off all switches and unplug the machine. 2. -
Page 14: Pump Replacement Kits
MAINTENANCE PUMP REPLACEMENT KITS 100 PSI - FLOJET (65220) DIAPHRAGM 29219 PUMP HEAD VALVE ASM MOTOR 53246 65204 84166 PUMP REPLACEMENT KITS 100 PSI-SHURFLO (250-64B) PRIOR TO SN# 1000107206 250-67 Switch Asm Diaphragm Bypass Valve Asm Pump Head Replacement 29206 65187 84161... -
Page 15: Pressure Regulator
MAINTENANCE PRESSURE REGULATOR For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive. 1. Turn unit off before lubricating. 2. Remove cap, spring and spring retainer plate. 3. -
Page 16: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Loss of Power Faulty power cord Replace Equipment not grounding Follow grounding instructions exactly Receptacle not grounded Contact an electrician to check building’s wiring Electrical shock Have a trained service technician check machine’s Internal wiring problem wiring... - Page 17 THIS PAGE LEFT BLANK INTENTIONALLY...
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Page 18: Base Group
BASE GROUP... - Page 19 BASE GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 57090 NUT, 10-32 HEX NYLOCK SS 70015 SCR, 1/4-20 X 3/4 HHCS SS NP 87013 WASHER, 1/4 ID X 5/8 OD SS 87095 WASHER, #10 FLAT PLTD 140-05 DRAW PULL LATCH STD. Latch Portion ONLY 280-02 RIVET AL.
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Page 20: Label And Strap Group
LABEL & STRAP GROUP... - Page 21 LABEL GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 500568 LABEL, COMANCHE MAIN 500531 LABEL, PROCHEM LOGO 6 X 1.75 320-05 VELCRO STRAP 500009 LABEL, WARNING...
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Page 22: Pump Group
PUMP GROUP TO SOLUTION TANK... - Page 23 PUMP – GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 20042 CLAMP, 3/8 HOSE (D-SLOT) 39233 HOSE, 3/8 RUBBER X 17" 39403 HOSE, 3/8 RUBBER X 5" 12-800398 HOSEBARB, "Y" 3/8 ALL NYLON 39250 HOSE, 3/8 RUBBER X 12" 40043 HOSEBARB, 3/8 MPT X 3/8 90D 65220...
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Page 24: Recovery Tank Group
RECOVERY TANK GROUP... - Page 25 RECOVERY TANK GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 090-12A FLOAT CAGE ASSY COMPLETE SLIP 78489 VAC, STACK ASM, COMANCHE 35256 GASKET, DUMP VALVE 260-33 HOSEBARB, 1.5 MPT X 1.5 140-05 DRAW PULL LATCH STD. 370-06A DUMP VALVE 1-1/2 M THREAD 31032 ELBOW, 1.5 FS X FS 45D PVC 70683...
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Page 26: Solution Tank Group
SOLUTION TANK GROUP... - Page 27 SOLUTION TANK – GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 70222 SCR, #8 X 1/2 PPHST BLK 56-502072 LID, SOLUTION TANK COMANCHE 290-08 STRAINER, 1/4 NPT 50 MESH 57023 NUT, 5/16-18 HEX NYLOCK SS 87222 WASHER, SEAL 5/16 X 3/4 OD 35182 GASKET, FRAME 40038...
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Page 28: Vacuum Motor Group
VACUUM MOTOR GROUP 5-11... - Page 29 VACUUM MOTOR GROUP PARTS LIST SERIAL NO. PART NO. DESCRIPTION NOTES: FROM 87013 WASHER, 1/4 ID X 5/8 OD SS 70011 SCR, 1/4-20 X 5/8 HHCS SS 43-807517 GASKET, VAC MTG. 065-92 VAC SPACER 2 1/4 35166 GASKET, VAC MOTOR 70663 SCR, 1/4-20 X 3 ¼...
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Page 30: Wiring Diagram
WIRING DIAGRAM 5-13... -
Page 31: Notes
NOTES NOTES: 5-14... -
Page 32: Warranty
If PROCHEM receives notice of such defects during warranty period, PROCHEM will either, at it’s option, repair or replace products which prove to be defective. Any local or distant transportation, related service labor and diagnostic calls are not included.