Related Manuals for Prochem Ninja warrior 1200PSI NWCU1312N
Summary of Contents for Prochem Ninja warrior 1200PSI NWCU1312N
- Page 1 Ninja Warrior 1200 PSI Extractor Operating Instructions (ENG) MODEL: NWCU1312N 10070700 From Serial Number (Ref No. 1*) * See Serial number page or call Manufacturer. 86399130-A 02/03/15...
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Page 2: Machine Data Label
Warranty Registration Thank you for purchasing a Prochem Kärcher Group product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. -
Page 3: Table Of Contents
Table of Contents Machine Data Label ......2 Overview ........2 Table of Contents . -
Page 4: How To Use This Manual
How To Use This Manual This manual contains the following sections: The SAFETY section contains important information regarding hazardous or unsafe practices of the • How to Use This Manual machine. Levels of hazards are identified that could • Safety result in product damage, personal injury, or severe •... -
Page 5: Safety
Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Connect to a . See Grounding Instructions. properly grounded outlet leave the machine unattended. -
Page 6: Hazard Intensity Level
Safety The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. -
Page 7: Safety Labels
Safety Safety Labels NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them. Label Warning 86244300 Label Circuit Interrupter 86200570 86399130 Operators Manual Ninja Warrior 1200PSI... -
Page 8: Grounding Instructions
Safety Grounding Instructions THIS PRODUCT IS FOR COMMERCIAL Grounding Pin USE ONLY. GROUNDING CONNECTION USING AN ADAPTOR ELECTRICAL: Grounded Grounded Outlet Box Outlet Adaptor In the USA this machine operates on a standard 15 FIGURE A amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. -
Page 9: Operations
Operations Technical Specifications MODEL ITEM MEASURE Electrical 115 Volt, 60 hz, 15A Solution Pump 1200 psi Pump-Out Pump 5.0 GPM Diaphragm Solution Capacity 13 Gal Recovery Capacity 11 Gal Height 43 inches 10070700 Length 30 inches Width 22 inches Vacuum Motor Single 3 Stage Weight- Empty 151 lbs... -
Page 10: Controls
Operations Controls 6. Pump-Out Fitting 1. Vacuum Accessory Tool Hook-up 7. Solution Auto-Fill Fitting 2. Breaker for Vacuum 8. Adjustable Unloader Valve 3. Vacuum Switch 9. Pressure Gauge 4. Solution Pump Switch 10. Solution Accessory Tool Hook-up 5. Pump-Out Switch 86399130 Operators Manual Ninja Warrior 1200PSI... -
Page 11: Machine Operation
Operations Machine Operation Only use chemicals approved for use with this machine. Use of non-compatible chemicals may cause machine damage and will not be covered under the Care must be exercised in the use of all chemicals. warranty. Carefully read ingredients on manufacturer’s Chemicals are poisonous and can pose a health risk. -
Page 12: Pre-Run Inspection
Operations Pre-Run Inspection Cleaning 1. Check all fittings and connectors for proper 1. Prior to cleaning, make certain that the floor tool is assembly. functioning properly. 2. Check all hoses for leaks. Repair or replace any 2. When cleaning, keep the floor tool flat on the damaged hoses. -
Page 13: Maintenance
Maintenance Periodic Maintenance Daily/Regular Maintenance Twice a month, flush a white vinegar solution (one quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the machine. This Before making any repairs or adjustments to the will prevent build-up of alkaline residue in the system. machine, disconnect the power cords from the electrical source. -
Page 14: Vacuum Motor Replacement
Maintenance Vacuum Motor Carbon Brushes Replacement End Cap Only qualified maintenance personnel are to perform the following repairs. Carbon Vacuum Motor Replacement Brushes 1. Turn off all switches and unplug machine. WARNING: The 2. Remove hardware under front of machine to green ground wire access component compartment. -
Page 15: Solution Pump Replacement
Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs. 86399130 Operators Manual Ninja Warrior 1200PSI... -
Page 16: Troubleshooting
Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Unit not plugged in Connect unit to 3 prong grounded outlet. Loss of Power Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Receptacle not grounded Contact an electrician to check building's wiring Electrical shock Have a trained service technician check Internal wiring problem... - Page 17 Maintenance Clean with steel wool. Soak in acetic acid (white Solution hose fitting Corrosion on fittings. vinegar). Lubricate lightly with silicone base hard to connect lubricant. Carpet not getting Make several passes at right angles to each Severe soil conditions clean other.
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Page 18: Suggested Spare Parts
Suggested Spare Parts 86334490 DECK PLATE 86135320 BRUSH SET VACUUM 86010730 WASHER 86309790 WHEEL 86001660 HUBCAP SHAFT 86007970 STRAINER 86300070 HUBCAP 86199430 CASTOR 86308360 PLUNGER & SEAL KIT 1200 86308370 VALVE & SEALS KIT 1200 PUMP 86308380 CAM & BEARING KIT 1200 86399130 Operators Manual Ninja Warrior 1200PSI... - Page 19 Notes 86399130 Operators Manual Ninja Warrior 1200PSI...
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Page 20: Spare Parts List
Spare Parts List (1.007-070.0) Ninja Warrior 1200 PSI From Serial Number (Ref No. 1*) * See Serial number page or call Manufacturer. 86399140-A 02/03/15... - Page 21 How to Use this Spare Parts List The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: • REF - column refers to the reference number on the parts illustration. •...
- Page 22 Table of Contents How to Use this Spare Parts List ....2 Table of Contents ......3 Control Panel .
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Page 23: Control Panel
Control Panel TO PUMPOUT PUMP TO AUTO FILL TO UNLOADER 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 24 Control Panel SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86327130 WASHER,.88IDX1.28ODX.062THK NYL 86327080 HOSEBARB, 1/2 FPT X 1/2 BR 86326690 PANEL, CONTROL, 1200 86326660 SWITCH, SPST 2-POS ROCKER 20A 86318320 BREAKER, 13A, 250VAC, 32VDC 86313030 GASKET, .125 T X .25 W X 7.2 86313020 GASKET, .125 T X .25 W X 15.6 86308170...
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Page 25: Decals
Decals 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 26 Decals SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86399310 LABEL, NINJA WARRIOR, 1200 86399240 LABEL, NINJA, WARRIOR, RH 86399230 LABEL, NINJA, WARRIOR, LH 86399140 Spare Parts List Ninja Warrior 1200PSI...
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Page 27: Electrical
Electrical 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 28 Electrical SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86199530 CORD ASM, 12/ SJT X 25' BLK 86323330 WASHER, 1/4 ID X 1.0 OD FLAT, BLK 86319110 FUSE, 1/4" X 1 1/4", 4A 86319090 FUSE HOLDER, PANEL MNT 86318620 CORD ASM, 14/3 SJT X 25' BLK 86316700 BRKT, CORD STRAIN RELIEF...
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Page 29: Frame
Frame 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 30 Frame SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86319830 FRAME, 5/8" AXLE, SINGLE VAC 86309790 WHEEL, 12" X 2.25" 86300070 HUBCAP, 9.75" WHEEL 86010730 WASHER, 5/8 X 1-3/16 FLAT SS 86010630 WASHER, 1/4 X 5/8 FLAT SS 86277500 SCR, 1/4-20 X 5/8 CARRIAGE SS 86276080 SCR, 10-32 X 1"...
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Page 31: Pump
Pump 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 32 Pump SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86282320 HOSE, 1/2ID WIRE BOUND X 49" 86321710 PUMP HEAD, 1200PSI 86321700 PUMP MOTOR, 1200PSI, 120V 86308220 HOSE,PULSE 27.0 3/8MPTX1/4MPT 86368980 UNLOADER, 1200PSI W/KNOB 86197610 HOSEBARB, 3/8MPTX3/8 90D DL 86197730 TEE, 1/4 BRANCH 86398950 HOSE,PULSE 32.0 1/4MPTx1/4MPT...
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Page 33: Pump-Out
Pump-Out TO CONSOLE PUMPOUT 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 34 Pump-Out SERIAL NO. PART NO. QTY DESCRIPTION NOTES FROM 86327640 PUMP ASM, PUMPOUT 86329400 BRKT, PUMP, MOUNTING 86325390 STRAINER, 20 MESH, FLOJET 86279610 WASHER, SEAL 1/4X5/8OD SS 86010650 WASHER, #10 X 9/16 FLAT 86010630 WASHER, 1/4 X 5/8 FLAT SS 86273810 SCR, 1/4-20 X 1.00 HHCS SS 86005810...
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Page 35: Recovery
Recovery 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 36 Recovery SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86325590 STRAINER, 30 MESH, 3/4F 86323330 WASHER, 1/4 ID X 1.0 OD FLAT, BLK 86321720 PIPE ASM, 1.5", VACUUM 86321160 TANK, REC, TRIM, AD 86317720 SCR, 5/16-18 X 2.50 BSHCS SS 86317230 HOSEBARB,1.5MPT X 1.5 W/FLNG 86316710...
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Page 37: Solution
Solution TO CONSOLE UNLOADER TO CONSOLE AUTO FILL TO PUMP INLET 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 38 Solution SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 87100370 FLOAT VALVE, BR END, 142PSI 2 COMPONENTS 86327130 WASHER,.88IDX1.28ODX.062THK NYL 86327090 HOSEBARB, 1/2F STR X 1/2 BR 86324210 SCR, 1/4-20 X 5/8 BHCS BLK 86324200 BRKT, LOCKING, AUTO FILL 86324030 BRKT, MOUNTING, SOLUTION 86323330...
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Page 39: Vacuum
Vacuum 86399140 Spare Parts List Ninja Warrior 1200PSI... - Page 40 Vacuum SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86312120 BASE, VAC MOTOR, 3-STAGE 86318770 VAC ASM, 3-STAGE, 120V 86317630 SCR, #8 X 3/4" PPHSMS TYPE AB 86313810 GASKET, VAC MANIFOLD, SINGLE 86312340 MANIFOLD, VACUUM 86278990 WASHER, #8 X 3/8 FLAT 86010630 WASHER, 1/4 X 5/8 FLAT SS 86274090...
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Page 41: Wiring
Wiring -POWER CORD -PANEL -PUMP -VACUUM -SUMP PUMP SWITCH SWITCH SWITCH -POWER CORD 13AMP -TERMINAL -FUSE BLOCK GRY/3 BLU-BLK/2 BLU/1 BLK-WHT/4 4AMP BLK/5 GRY-WHT WHT/7 M M M M M M M M M -1200 PUMP -VACUUM - SUMP PUMP MOTOR MOTOR MOTOR... - Page 42 Wiring SERIAL NO. REF PART NO. QTY DESCRIPTION NOTES FROM 86324280 HARNESS, MAIN, DUAL CORD, 1200 86399140 Spare Parts List Ninja Warrior 1200PSI...
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Page 43: Serial Number
Serial Number REF. MODEL: SERIAL # 86399140 Spare Parts List Ninja Warrior 1200PSI... -
Page 44: Notes
Notes 86399140 Spare Parts List Ninja Warrior 1200PSI...
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