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Floe PWC1300 Assembly Instructions Manual

With patented easy level leg system
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FLOE PWC1300 LIFT
P/N 511-10000-00
WITH PATENTED EASY LEVEL LEG SYSTEM
ASSEMBLY INSTRUCTIONS
Instructions P/N 611-10000-00
Issued 11/15/21
TOOLS REQUIRED
-(2) 7/16" SOCKETS/WRENCHES
-(2) 9/16" SOCKETS/WRENCHES
-(2) 3/4" SOCKETS/WRENCHES
-TORQUE WRENCH
IMPORTANT:
DO NOT USE IMPACT
WRENCH
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com

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Summary of Contents for Floe PWC1300

  • Page 1 FLOE PWC1300 LIFT P/N 511-10000-00 WITH PATENTED EASY LEVEL LEG SYSTEM ASSEMBLY INSTRUCTIONS TOOLS REQUIRED -(2) 7/16” SOCKETS/WRENCHES -(2) 9/16” SOCKETS/WRENCHES -(2) 3/4” SOCKETS/WRENCHES -TORQUE WRENCH IMPORTANT: DO NOT USE IMPACT WRENCH © Manufactured by: Floe International Inc. 48473 State Hwy. 65...

  • Page 2: Important Notes

    IMPORTANT NOTES: WATERCRAFT MUST FLOAT FREELY OVER BUNKS BEFORE LIFTING. • THE WEIGHT OF THE WATECRAFT MUST NEVER BE ON THE LIFT WHEN IT IS IN ITS LOWEST POSITION. FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN SEVERE DAMAGE TO YOUR LIFT AND/OR WATERCRAFT AND WILL VOID YOUR WARRANTY.
  • Page 3 Hardware Card Contents (511-04206-00) Step Part Numbers Descriptions 001-70111-00 HHCS, 3/8-16 X 2” 18-8 SS 001-76071-00 NUT, NYLOCK 3/8-16 ALUMINUM 001-70110-00 HHCS, 3/8-16 x 1-3/4” 18-8 SS 001-70219-00 HHCS, 1/2-13 X 4” 18-8 SS 001-71021-00 FLAT WASHER, 1/2” 18-8 SS 001-76071-00 NUT, NYLOCK 3/8-16 ALUMINUM 001-76072-00...
  • Page 4 STEP 1 • REMOVE THE 3/8” X 3/4” BOLT FROM EACH OF THE LEVELING LEGS (FIGURE 1.1). LAY SIDE FRAMES ON SIDE (FIGURE 1.2). • INSERT LEVELING LEGS INTO CORNER POSTS WHILE MAKING SURE THAT THE NUT TRACK LINES UP WITH THE LOWER HOLE IN THE CORNER POST (FIGURE 1.3).
  • Page 5 STEP 1 • LINE UP THE NUT AND WASHER WITH THE HOLE IN THE CORNER POST AND FASTEN WITH THE 3/8” X 3/4” BOLT THAT WAS REMOVED FROM EACH OF THE LEVELING LEGS (FIGURE 1.4). • LEAVE LEVELING LEG EXTENDED OUT 8” AND TORQUE TO 40 FT-LB (FIGURE 1.5). FIGURE 1.5 FIGURE 1.4 IMPORTANT:...
  • Page 6 STEP 1 • POSITION THE FRAME BEAMS ONTO THE SIDE FRAMES AS SHOWN (FIGURE 1.6). NOTE THAT THE FRAME BEAMS ARE PLACED ON THE OUTERMOST SIDE OF THE TABS ON THE SIDE FRAME BEAMS (FIGURE 1.7). • SLIDE THE FRAME BEAM CLAMPS ONTO EACH END OF BOTH FRAME BEAMS (FIGURE 1.8). FIGURE FIGURE IMPORTANT:...
  • Page 7 STEP 1 • ATTACH CLAMPS TO FRAME BEAM USING (1) 3/8” X 2” BOLT AND (1) 3/8” NYLOCK NUT PER SET (FIGURE 1.9). TORQUE TO 40 FT-LB (FIGURE 1.10). FIGURE 1.9 FIGURE 1.10...
  • Page 8 STEP 2 • ATTACH FRONT BRACES TO MOUNTING TABS USING (2) 3/8” X 1-3/4” BOLTS AND (2) 3/8" NYLOCK NUTS PER BRACE (FIGURE 2.1). TORQUE TO 10 FT-LB (FIGURE 2.2). FIGURE 2.1 FIGURE 2.2...
  • Page 9 STEP 2 • PLACE THE PIVOT ARMS INTO THE DESIGNATED MOUNTS ON THE FRAME BEAMS AS SHOWN (FIGURE 2.3) • MOUNT THE PIVOT ARMS TO THE FRAME BEAMS USING (1) 1/2” X 4” BOLT, (2) 1/2” WASHERS, AND (1) 1/2” NYLOCK NUT ON EACH CLAMP. DO NOT OVERTIGHTEN (FIGURE 2.4). FIGURE 2.3 FIGURE 2.4...
  • Page 10 STEP 3 • PLACE CRADLE ASSEMBLY ONTO THE PIVOT ARMS AS SHOWN (FIGURE 3.1). • ATTACH THE CRADLE TO THE FRONT AND REAR PIVOT ARMS USING (1) 1/2” X 4” BOLT, (2) 1/2” WASHERS, AND (1) 1/2” NYLOCK NUT ON EACH PIVOT ARM. DO NOT OVERTIGHTEN (FIGURE 3.2). FIGURE 3.1 FIGURE 3.2...
  • Page 11 STEP 4, WINCH MOUNTING POSITIONS • THE MANUAL WINCH CAN BE MOUNTED ON EITHER THE RIGHT SIDE FRAME OR THE LEFT SIDE FRAME AS SHOWN. THE STEP-BY-STEP PROCESS WILL INSTRUCT ON HOW TO ATTACH TO THE LEFT SIDE FRAME. THE SAME INSTALLATION PROCESS APPLIES WHEN INSTALLING THE WINCH TO THE RIGHT SIDE OF THE LIFT.
  • Page 12 STEP 4 • PLACE THE 3/8” NUT AND A 3/8” WASHER INTO THE CORNER POST AND ALIGN THEM WITH THE HOLE, THEN START A 3/8” X 3/4” BOLT INTO THE NUT (FIGURE 4.1). • INSERT WINCH POST INTO THE FRONT LEG OF THE LEFT SIDE FRAME WELDMENT (FIGURE 4.2). FIGURE 4.1 FIGURE 4.2...
  • Page 13 STEP 4 • WHILE LEAVING 5” OF THE WINCH POST OUT OF THE TOP OF THE CORNER POST, TORQUE THE BOLT TO 35 FT-LB (FIGURE 4.3). • INSTALL MANUAL WINCH WITH THE CRANK SPINDLE ON THE TOP AND THE CABLE OUT THE BOTTOM (FIGURE 4.4).
  • Page 14 STEP 4 • LOOSEN AND REMOVE THE NUT, BOLT, AND WASHERS (END WITHOUT CHAIN ATTACHED) ON THE 2” PULLEY ASSEMBLY (FIGURE 4.5). INSERT THE CABLE AND REPLACE HARDWARE. TIGHTEN TO REMOVE EXCESS PLAY IN PULLEY (FIGURE 4.6). FIGURE 4.5 FIGURE 4.6...
  • Page 15 STEP 4 • ATTACH 2” PULLEY ASSEMBLY TO THE LEFT SIDE FRAME BEAM WELDMENT WITH (1) 3/8” X 3” BOLT, (1) 3/8” WASHER, AND (1) 3/8” NUT (FIGURE 4.7). TORQUE TO 10 FT-LB (FIGURE 4.8). FIGURE 4.7 FIGURE 4.8...
  • Page 16 STEP 4 • INSTALL THE OTHER END OF THE CABLE THROUGH THE (2) 3” CRADLE PULLEY ASSEMBLIES (FIGURE 4.9). • ATTACH THE SWEDGED END OF THE CABLE TO THE RIGHT SIDE WELDMENT WITH (1) 3/8” X 3”, (1) 3/8” WASHER, AND (1) 3/8” NUT (FIGURE 4.10). TORQUE TO 10 FT-LB (FIGURE 4.11). FIGURE FIGURE 4.10 FIGURE 4.11...
  • Page 17 STEP 4 • INSTALL (1) 1/4” X 1-3/4” BOLTS AND (1) 1/4” NYLOCK NUTS THROUGH EACH OF THE 3” PULLEY ASSEMBLIES (FIGURE 4.12). TORQUE TO 10 FT-LB (FIGURE 4.13). FIGURE 4.12 FIGURE 4.13...
  • Page 18 CAP, VINYL 2” SQ. LIFT CORNER 111-00091-00 ASS’Y, 2” PULLEY BLOCK W/ 3 LINKS 111-00263-00 WELD’T, PIVOT ARM PWC1300 111-00264-00 WELD’T, FRAME BEAM “A” PWC1300 111-00265-00 WELD’T, FRAME BEAM “B” PWC1300 111-00289-00 ASS’Y, PWC-1300 WINCH 111-00551-00 ASS’Y, ADJUSTABLE LEG – 30”...
  • Page 19 PWC-1300 Frame Exploded View A LIFT P/N 511-10000-00...
  • Page 20 PWC-1300 BILL OF MATERIALS PART NUMBER DESCRIPTION 511-04206-00 FASTENERS, P1200/PWC-1300 001-70010-00 HHCS, 1/4-20 X 1-3/4” 18-8 SS 001-70103-00 HHCS, 3/8-16 X 3/4” 18-8 SS 001-70110-00 HHCS, 3/8-16 X 1-3/4” 18-8 SS 001-70111-00 HHCS, 3/8-16 X 2” 18-8 SS 001-70115-00 HHCS, 3/8-16 X 3” 18-8 SS 001-70219-00 HHCS, 1/2-13 X 4”...
  • Page 21 PWC-1300 Frame Exploded View B NOTE: ADDITIONAL VIEWS ON LIFT P/N 511-10000-00 FOLLOWING PAGES VIEW 1 VIEW 3 VIEW 4 VIEW 2 VIEW 5...
  • Page 22 PWC-1300 Frame Exploded Views 1 & 2 LIFT P/N 511-10000-00 VIEW 1 VIEW 2...
  • Page 23 PWC-1300 Frame Exploded Views 3-5 LIFT P/N 511-10000-00 VIEW 3 VIEW 4 VIEW 5...

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511-10000-00