Upright ULII-25 Service & Parts Manual
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Upright ULII-25 Service & Parts Manual

Upright ULII-25 Service & Parts Manual

Portable personnel lifts
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  • Page 2 ULII-25/32/40/48 Portable Personnel Lifts Serial Numbers 16600 to Current When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on the chassis tube on the right side of the mast.
  • Page 3 Right, Inc., might be done, or of the possible hazardous consequences of each conceivable way, nor could Schematics UpRight Inc. investigate all such ways. Anyone using service procedures or tools, whether or not recom- Schematics and valve block diagram with mended by UpRight Inc., must satisfy themselves...
  • Page 4 Foreword NOTES UL-25/32/40/48 Portable Personnel Lifts...

  • Page 5: Table Of Contents

    Contents Section Table of Contents Section Page Section Page Number Number 1.0 INTRODUCTION & SPECIFICATIONS 4.2 Lubrication ............4-3 Rear Wheel Bearings ........4-3 1.0 Introduction ............1-1 Casters ............4-3 Purpose of Equipment ........1-1 Chains ............4-3 General Description ........1-1 Screw Jacks ............
  • Page 6 Contents Section List of Illustrations List of Tables Figure Page Table Page Number Number UL Portable Personnel Lifts ........1-1 Specifications ............1-2 Lifting UL Lifts ............2-1 Controls and Indicators ........3-2 Battery Box ............2-1 Preventative Maintenance ........4-2 Controls and Indicators ........

  • Page 7: Introduction & Specifications

    An AC or DC The UpRight Personnel Lift is a portable lift designed to electric motor powers a hydraulic pump which in turn elevate personnel and light equipment to work above energizes the cylinder.

  • Page 8: Battery Charger

    Introduction & Specifications Section Table 1-1: Specifications ITEM UL25 UL32 UL40 UL48 Platform Height Maximum 25 ft. (7.62 m) 32 ft. (9.75 m) 40 ft. (12.19 m) 48 ft. (14.63m) Minimum 15 in. (38 cm) 15 in. (38 cm) 15 in. (38 cm) 15 in.

  • Page 9: Machine Preparation

    Machine Preparation Section Read, understand and follow all safety rules and 7. For DC machines, hang the battery box on the pegs operating instructions before attempting to operate provided on the back of the mast and connect the battery quick connector. If necessary plug the Battery the machine.

  • Page 10: Storage

    Machine Preparation Section 2.3 Storage No preparation is required for normal storage. Regular maintenance per Table 4-1 should be performed. If the Lift is to be placed in long term storage (dead storage) use the following preservation procedure. PRESERVATION 1. Clean painted surfaces. If the paint surface is dam- aged, repaint.

  • Page 11: Operation

    Platform is elevated. the decent speed) and through the down valve when it NEVER attempt to move the UpRight Lift with people or is energized by depressing the down button and the materials on the Platform or with the Platform elevated.

  • Page 12: Controls And Indicators

    Operation Section 3.2 Controls and Indicators The controls and indicators for operation of the UL-Series Lifts are shown in Figure 3-1. The names and functions of the controls and indicators are listed in Table 3-1. The index numbers in the figure correspond to the index numbers in the table.
  • Page 13 Operation Section Platform Controls Chassis Controls Outrigger Indicators and Orbit Level Battery Charger (DC Models) Figure 3-1: Controls and Indicators UL-25/32/40/48 Portable Personnel Lifts...

  • Page 14: Outrigger Installation

    Operation Section 4. Release the tension on one (1) Outrigger by turning 3.3 Outrigger Installation the screwjack counterclockwise, until the screwjack pad is off the ground. 1. Remove the outriggers from storage locations on sides of mast. 5. While standing on the ground, activate the control panel to elevate the Platform.

  • Page 15: Emergency Lowering

    Operation Section 8. Pull out on Emergency Stop Button, located on platform control panel (fig. 3-1). In the event of an emergency push the button in to cut power to all controls. 9. Push both the middle and top buttons (POWER and UP), on the Control Box (fig.

  • Page 16: Transporting

    Operation Section 5. Release the locking pin and pull the Lifting Arm out 3.4 Transporting until the locking pin engages the hole in the end of the Lifting Arm (fig. 3-4). UL-25,32,40 ONLY 6. Lift up on the Lifting Arm, using the loader as a Note: The loading instructions that follow are to pivot, until the unit rotates to a horizontal position be used for UL-25,32, and 40.

  • Page 17: Unloading

    As the unit stops sliding on to prevent back injury. the loader, it will pivot on the loader to an upright position. Gradually counterbalance the unit’s weight by applying an upward force on the Lifting Arm.

  • Page 18: Tilt Back

    Insert the Retaining Pin into the lower attach- 2. Lift upwards on the Tilt Back Handle and raise the ment point, and secure with the Hair Pin Retainer (fig. machine gently into the upright position. 3-9). 3. Retract the Tilt Back Handle by pulling on the 7.

  • Page 19: Ul-32,40 (Standard)

    Operation Section UL-32,40 (STANDARD) The UL32 and UL40 are equipped with a castered rear Tilt Back assembly. When the unit is tilted back onto this support frame, the overall height is reduced to allow the unit to pass through a standard doorway. Tilt Back Handle Lowering...

  • Page 20: Standard)

    Operation Section 3.5 Tilt Back (Cont.) Upper Handlebars UL-48 (STANDARD) The UL48 is equipped with a castered rear Tilt Back assembly. When the unit is tilted back onto this support frame, the overall height is reduced to allow the unit to pass through a standard doorway.

  • Page 21: Raising

    5. Pull downward on the outrigger until the machine comes to rest in the full upright position. The Tilt Back Frame should be raised off of the ground at this point. Figure 3-19: Stowing the Tilt Back Frame...
  • Page 22 Operation Section NOTES: 3-12 UL-25/32/40/48 Portable Personnel Lifts...

  • Page 23: Maintenance

    Maintenance Section 4.0 Introduction 4.1 Preventative Maintenance (Table 4-1) This section contains instructions for the maintenance of the UL-Series Lifts. Procedures for the operational The complete inspection consists of periodic visual and checkout adjustment, scheduled maintenance, and operational checks, together with all necessary adjust- repair/removal are included.

  • Page 24: Preventative Maintenance Table Key

    Maintenance Section Preventative Maintenance Table Key Table 4-1: Preventative Maintenance COMPONENT INSPECTION OR SERVICES INTERVAL Y Interval Battery Check electrolyte level Daily Daily=each shift or every day System Check battery cable condition Daily 30d=every month or 30 days (DC Units Charge batteries Daily 3m=every 3 months...

  • Page 25: Lubrication

    Maintenance Section 4.2 Lubrication Refer to Figure 4-1 for location of items that require lubrication service. Use an aerosol chain lubricant for all components to be lubricated that require oil. CASTERS Using a grease gun, apply 1 or 2 shots of multi-purpose bearing grease to each zerk fitting.

  • Page 26: Battery Maintenance

    Maintenance Section 4.3 Battery Maintenance BATTERY CHARGING (Figure 4-3) (DC units only) Charge battery at end of each work shift or sooner if battery has been discharged. Electrical energy for the motor is supplied by a 12-volt battery. Proper care and maintenance of the battery and motor will ensure maximum performance from the lift.

  • Page 27: Battery Cell Equalization

    Maintenance Section BATTERY CELL EQUALIZATION 4.4 Setting System Relief Valve (Figure 4-4) The specific gravity of the electrolyte in the battery cells should be equalized monthly. To do this, charge batter- ies as outlined in Battery Charging. After this initial Check the hydraulic system pressure whenever the charge, check the electrolyte level in all cells and add pump or relief valve has been serviced or replaced.

  • Page 28: Mast Assembly

    Maintenance Section 3. Remove cotter pins, and drive out chain retaining 4.5 Mast Assembly (Figure 4-6,4-7) pins from the top front of stage 5. Disassembly 4. Loosen screws from strap retainer on stage 5 top casting. Pull strap free of retainer. Using a suitable lifting device, lower the work platform 5.

  • Page 29: Mast Assembly, Strap And Chain Detail

    Maintenance Section Figure 4-6: Mast Assembly, Strap and Chain Detail UL-25/32/40/48 Portable Personnel Lifts...
  • Page 30 Maintenance Section Figure 4-7: Mast Assembly, Bearing Detail UL-25/32/40/48 Portable Personnel Lifts...

  • Page 31: Mast

    Maintenance Section 4.5 Mast Assembly (Cont.) #4 Mast 1. Set #4 mast in place with the sequencing strap 4. Disconnect chain from top of #2 mast. inside and the chains on the bottom. 5. Remove cylinder by following instructions in Section 4.7. 2.

  • Page 32: Platform Support Assembly

    Maintenance Section 4.5 Mast Assembly (Cont.) 4.6 Cylinder Assembly SEAL REPLACEMENT (Figure 4-8) Platform Support Assembly Note: The Lift Cylinder Seal can be accessed from the 1. Slide cage support weldment into the top of the bottom of the Lift without removing the Cylinder platform assembly weldment.
  • Page 33 Maintenance Section 7. Remove the seal retainer, using the spanner wrench, 17. Remove nuts from tie rod ends and set the cylinder 62521-010 (UL25,32,40,48). mounting plate into place. Secure mounting plate with fasteners. 8. Clean all sealing surfaces with solvent. Inspect cylinder rod for excessive wear, replace if necessary.

  • Page 34: Orifice Valve Cleaning

    Maintenance Section 8. Clean orifice valve hole with a straight pin. Flush 4.6 Cylinder Assembly (Cont.) with solvent to remove any contamination that may remain in bleeder tube. ORIFICE VALVE CLEANING 9. Reinstall orifice / bleeder tube into rod end cap and Using a suitable lifting device, lower the work platform secure with snap ring.

  • Page 35: Cylinder Removal (Figure 4-9)

    Maintenance Section 7. Remove the screws and washers, attaching the #2 and #3 bottom castings to the #2 and #3 mast assemblies. 8. While keeping tension on the tie rods, slide the cylinder and #2 and #3 bottom castings out the bottom of the UL Lift far enough to expose both castings.

  • Page 36: Torque Specifications

    Never operate a machine with the pinch shield removed, except for inspection. Use the following values to torque fasteners used on UpRight Work Platforms unless a specific torque value is called out for the part being installed. Table 4-3: Bolt Torque...

  • Page 37: Troubleshooting

    Table 5-1 provides a logical sequence of tests that are thoroughly study both hydraulic and electric schematics designed to isolate problems with the UpRight Lift. This to determine possible causes. Loose terminal connec- table includes a list of probable causes and remedies.
  • Page 38 Troubleshooting Section Table 5-1: Troubleshooting TROUBLE PROBABLE CAUSE REMEDY TROUBLE PROBABLE CAUSE REMEDY Lift Function 1. Extension cord too Use minimum 12 ga. cord of 50 feet Test for continuity across Solenoid. Platform does 1. Down Valve Solenoid inoperable, long or insufficient (16m) or less in length.
  • Page 39 Troubleshooting Section Table 5-1: Troubleshooting (cont'd) LIFT DOES NOT TURN ON - AC 2) Pull out both E-Stop switches. Activate the common and up switch on the All voltages are referenced to Chassis ground. Using a voltmeter, place the negative upper control box.
  • Page 40 Troubleshooting Section Table 5-1: Troubleshooting (cont'd) LIFT DOES NOT RAISE - DC 2) Check circuit board for correct output. Open the lid on the lower control box. Using a voltmeter, check the voltage terminal S27 found on the upper right hand side of the circuit board. See drawing. Turn on ignition key and pull 1) Does the lift turn on? Make sure all outriggers are extended and raised.

  • Page 41: Circuit Board

    Troubleshooting Section Table 5-1: Troubleshooting (cont'd) LIFT DOES NOT LOWER - DC 1) Lift will raise but will not lower. Turn on key switch, pull out both upper and lower E-Stops. Press the common and down push buttons on the upper control box.
  • Page 42 Troubleshooting Section NOTES: UL-25/32/40/48 Portable Personnel Lifts...

  • Page 43: Schematics

    Schematics Section The diagrams are to be used in conjunction with Table 6.0 Introduction 5-1: Troubleshooting Guide. They allow understanding of the makeup and functions of the systems for check- This section contains electrical and hydraulic power ing, tracing, and faultfinding during troubleshooting schematics and associated information for maintenance analysis.

  • Page 44: Electrical Schematics

    Schematics Section 6.1 Electrical Schematics Table 6-1: Electrical Schematic Legend AC Table 6-2: Electrical Schematic Legend DC REFERENCE REFERENCE DESIGNATION NAME FUNCTION LOCATION DESIGNATION NAME FUNCTION LOCATION Bridge Rectifier Converts AC to DC In Control Box. Battery Supplies current to In Power Module.

  • Page 45: Electrical Schematic, Dc Models

    Schematics Section Figure 6-1: Electrical Schematic, 120 VAC Models Figure 6-2: Electrical Schematic, DC Models UL-25/32/40/48 Portable Personnel Lifts...

  • Page 46: Hydraulic Schematic

    Schematics Section 6.2 Hydraulic Schematic Table 6-3: Hydraulic Scematic Legend REFERENCE DESIGNATION NAME FUNCTION LOCATION Valve, Check Allows flow in one Inline with CYL. direction. Cylinder Operates Lift On lift assembly. Filter Seperates matter Inline with Pump. held in suspension from fluid.

  • Page 47: Index

    7.0 INTRODUCTION This section lists and illustrates the replaceable assemblies and parts of the UL-25/32/40/48 Portable Personnel Lifts, as manufactured by UpRight, Inc. Each parts list contains the component parts for that assembly indented to show relationship where applicable. 7.1 Index ASSEMBLY PAGE NO.
  • Page 48 Illustrated Parts Breakdown Section FINAL ASSEMBLY FINAL ASSEMBLY UL-25 AC UL-25 DC 68001-000 68001-001 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 68006-020 Basic Assy 68006-020 Basic Assy 68008-000 Power Option AC Dom 68009-000 Power Option DC Dom 68013-000 Label Kit/Inst. 68013-001 Label Kit/Inst.
  • Page 49 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts...
  • Page 50 Illustrated Parts Breakdown Section BASIC ASSEMBLY UL-25: UL-40: 68006-020 68006-022 UL-32: UL-48: 68006-021 68006-023 ITEM PART DESCRIPTION QTY QTY QTY QTY ITEM PART DESCRIPTION QTY QTY QTY QTY 32 40 48 32 40 48 40 068194-000 LOADER ASSY Not shown 68074-001 LIFT CYLINDER ASSY 068200-000 TILTBACK ASSY...
  • Page 51 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts...
  • Page 52 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts...
  • Page 53 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts...
  • Page 54 Illustrated Parts Breakdown Section LOADER ASSEMBLY UL-25 68194-000 ITEM PART DESCRIPTION QTY. 68190-000 LOADER STOP BRACKET ASSY 68186-000 LOADER BAR ASSY 68197-000 SHORT AXLE SHAFT 11240-012 FASHER FLAT 3/4 68220-000 WHEEL 11252-004 SCREW HHC 1/4-20UNC X 1/2 11248-004 NUT HEX ESNA 1/4-20UNC 11764-012 RETAINING RING UL-25/32/40/48 Portable Personnel Lifts...
  • Page 55 Illustrated Parts Breakdown Section LOADER STOP BRACKET ASSEMBLY UL-25/32/40/48 68190-000 ITEM PART DESCRIPTION QTY. 68191-000 LOADER STOP BRACKET WELDMENT 68193-000 SLIDE PAD - LOADER STOP 03570-000 RETAINING PIN ASSY 14066-006 SCREW SLFTP HWH 1/4-AB X 3/4 UL-25/32/40/48 Portable Personnel Lifts...
  • Page 56 Illustrated Parts Breakdown Section LOADER BAR ASSEMBLY UL-25 68186-000 ITEM PART DESCRIPTION QTY. 68187-000 LOADER BAR WELDMENT 68188-000 SLIDE PAD 61694-005 HOSE 2 5/8 OD X 2 ID X 5 62923-000 LOADER HANGER 15936-003 BOLT SHOULDER 5/16-18UNC 11248-005 NUT HEX ESNA 5/16-18UNC 14066-006 SCREW HWH SLFTP 1/4-AB X 3/4 7-10...
  • Page 57 Illustrated Parts Breakdown Section NOTES: UL-25/32/40/48 Portable Personnel Lifts 7-11...
  • Page 58 Illustrated Parts Breakdown Section CONTROL BOX ASSEMBLY, DC UL-25/32/40/48 68007-012 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 011240-001 WASHER FLAT #6 068274-002 PC BOARD 029931-003 CONN FM PUSH 14-16 068274-003 DC PC Board with Down 029601-013 CONN RING #10 14-16 005440-000 KEY SWITCH 013540-001...
  • Page 59 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-13...
  • Page 60 Illustrated Parts Breakdown Section CONTROL BOX ASSEMBLY, AC UL-25/32/40/48 68007-010 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 068274-000 PC BOARD 067986-000 ENCLOSURE MODIFIED 068274-001 AC PC Board with Down 026525-003 SCREW SLFTP #8 X 3/8 005440-000 KEY SWITCH 011240-001 WASHER FLAT #6 067028-000 CONTACT BLOCK...
  • Page 61 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-15...
  • Page 62 Illustrated Parts Breakdown Section POWER OPTION ASSEMBLY, AC UL-48 68008-003 ITEM PART DESCRIPTION QTY. 068117-000 POWER UNIT 062161-007 AC Motor 068115-011 AC Lift Valve (NO) 068115-010 AC Down Valve (NC) 068007-010 CONTROL BOX 029931-003 CONN F PUSH TERM 16-14 029601-013 CONN RING TERN #10 16-14 029620-002 CONN.
  • Page 63 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-17...
  • Page 64 Illustrated Parts Breakdown Section POWER OPTION ASSEMBLY, AC UL-25/32/40 68008-000 ITEM PART DESCRIPTION QTY. 068115-000 POWER UNIT 062161-007 AC Motor 062780-010 AC Motor (Japan) 068115-011 AC Lift Valve (NO) 068115-010 AC Down Valve (NC) 068007-010 CONTROL BOX 011240-005 WASHER 5/16 FLAT 011240-004 WASHER 1/4 FLAT 011252-004...
  • Page 65 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-19...

  • Page 66: Battery Box

    Illustrated Parts Breakdown Section POWER OPTION ASSEMBLY, DC UL-48 68009-003 ITEM PART DESCRIPTION QTY. 68214-000 BATTERY BOX 62299-001 BATTERY 62906-000 CHARGER 68118-000 POWER UNIT 062162-006 DC Motor 067030-011 DC Lift Valve (NO) 067030-010 DC Down Valve (NC) 29431-099 CABLE, #2 AWG WELDING FT10 29602-025 RING TERM #2 - 5/16 DIA...
  • Page 67 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-21...
  • Page 68 Illustrated Parts Breakdown Section POWER OPTION ASSEMBLY, DC UL-25/32/40 68009-000 ITEM PART DESCRIPTION QTY. 068214-000 BATTERY BOX 062299-001 BATTERY 062906-000 CHARGER 068116-000 POWER UNIT 062162-006 DC Motor 067030-011 DC Lift Valve (NO) 067030-010 DC Down Valve (NC) 029431-099 CABLE, #2 AWG WELDING FT10 029602-025 RING TERM #2 - 5/16 DIA...
  • Page 69 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-23...
  • Page 70 Illustrated Parts Breakdown Section SECOND STAGE MAST ASSEMBLY UL-25/32/40/48 68050-001,002,003,004 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 68055-001 2 ND STAGE MAST ASSY 68055-002 2 ND STAGE MAST ASSY 68055-003 2 ND STAGE MAST ASSY 68055-004 2 ND STAGE MAST ASSY 62753-000 STRAP ASSY 26553-002...
  • Page 71 Illustrated Parts Breakdown Section THIRD STAGE MAST ASSEMBLY UL-25/32/40/48 68056-001,002,003,004 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 68060-001 3 RD STAGE MAST ASSY 68060-002 3 RD STAGE MAST ASSY 68060-003 3 RD STAGE MAST ASSY 68060-004 3 RD STAGE MAST ASSY 68139-000 SHAFT 11735-012...
  • Page 72 Illustrated Parts Breakdown Section FOURTH STAGE MAST ASSEMBLY UL-25/32/40/48 68061-001,002,003,004 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 68064-001 4 TH STAGE MAST ASSY 68064-002 4 TH STAGE MAST ASSY 68064-003 4 TH STAGE MAST ASSY 68064-004 4 TH STAGE MAST ASSY 62168-113 CHAIN 62168-139...
  • Page 73 Illustrated Parts Breakdown Section FIFTH STAGE MAST ASSEMBLY UL-25/32/40/48 68066-001,002,003,004 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 68069-001 5 TH STAGE MAST ASSY 68069-002 5 TH STAGE MAST ASSY 68069-003 5 TH STAGE MAST ASSY 68069-004 5 TH STAGE MAST ASSY 62167-141 CHAIN 62167-181...
  • Page 74 Illustrated Parts Breakdown Section SIXTH STAGE MAST ASSEMBLY UL-25/32/40/48 68070-001,002,003,004 ITEM PART DESCRIPTION QTY QTY 25FT 32FT 40FT 48FT 68071-001 6 TH STAGE WELDMENT 68071-002 6 TH STAGE WELDMENT 68071-003 6 TH STAGE WELDMENT 68071-004 6 TH STAGE WELDMENT 62166-141 CHAIN 62166-181 CHAIN...
  • Page 75 Illustrated Parts Breakdown Section NOTES: UL-25/32/40/48 Portable Personnel Lifts 7-29...

  • Page 76: Lift Cylinder

    Illustrated Parts Breakdown Section LIFT CYLINDER ASSEMBLY UL-25/32/40/48 68074-001,002,003,004 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 68129-000 3 RD STAGE BOTTOM CASTING 68128-000 2 ND STAGE BOTTOM CASTING 68113-001 LIFT CYLINDER 68113-010 Lift Cylinder Seal Kit 68113-011 Seal Retaining Ring 62521-010 Seal Retning Ring Removal Tool...
  • Page 77 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-31...
  • Page 78 Illustrated Parts Breakdown Section CAGE SUPPORT ASSEMBLY UL-25/32/40/48 68160-005,006,007,008 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 68163-005 CAGE SUPPORT WELDMENT 68163-006 CAGE SUPPORT WELDMENT 68163-007 CAGE SUPPORT WELDMENT 68163-008 CAGE SUPPORT WELDMENT 62165-133 CHAIN 62165-169 CHAIN 62165-201 CHAIN 62165-237 CHAIN...
  • Page 79 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-33...
  • Page 80 Illustrated Parts Breakdown Section PLATFORM ASSEMBLY UL-25 68179-001 ITEM PART DESCRIPTION QTY. 68082-001 CAGE SUPPORT WELDMENT 68123-000 SLIDE ANGLE 68150-000 MIDRAIL WELDMENT (ALUM) 68150-002 MIDRAIL WELDMENT (STEEL ) 68149-002 CAGE PAN 68276-000 SHEAR GUARD 68096-000 RAIL BEARING TOP 68147-000 FRONT COVER 68171-000 UPPER GUARDRAIL WELDMENT (ALUM) 68171-002...
  • Page 81 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-35...
  • Page 82 Illustrated Parts Breakdown Section PLATFORM ASSEMBLY UL-32/40/48 68179-002 ITEM PART DESCRIPTION QTY. 68082-001 CAGE SUPPORT WELDMENT 68123-000 SLIDE ANGLE 68150-000 MIDRAIL WELDMENT (ALUM) 68150-002 MIDRAIL WELDMENT (STEEL) 68149-002 CAGE PAN 68096-000 RAIL BEARING TOP 68147-000 FRONT COVER 68171-000 UPPER GUARDRAIL WELDMENT (ALUM) 68171-002 UPPER GUARDRAIL WELDMENT (ALUM) 26525-003...
  • Page 83 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-37...
  • Page 84 Illustrated Parts Breakdown Section OUTRIGGER ASSEMBLY UL-25/32/40/48 68157-000,001,002,003 ITEM PART DESCRIPTION QTY QTY QTY 25FT 32FT 40FT 48FT 03471-000 HANDLE ARM 03508-000 KNOB 62636-000 SCREW 03532-000 PAD ASSEMBLY 11238-005 WASHER SPLIT LOCK 5/16 11240-004 WASHER 1/4 FLAT 11240-005 WASHER 5/16 FLAT 14996-010 WASHER 5/8 SAE FLAT 11248-004...
  • Page 85 Illustrated Parts Breakdown Section LOADER BAR ASSEMBLY UL-25/32/40* 68180-000 ITEM PART DESCRIPTION QTY. 68181-000 LOADER BAR WELDMENT 68185-000 LOADER BEARING 61694-005 HOSE 2 5/8 OD X 2 ID X 5 62923-000 LOADER HANGER 15936-003 BOLT SHOULDER 5/16-18UNC 11248-005 NUT HEX ESNA 5/16-18UNC 26551-003 RIVET POP UL-25/32/40/48 Portable Personnel Lifts...
  • Page 86 Illustrated Parts Breakdown Section TILT BACK ASSEMBLY UL-25 (OPTIONAL) 68200-003 ITEM PART DESCRIPTION QTY. 68180-000 LOADER BAR ASSY 68201-002 TILT BACK WELDMENT 25 62844-000 TILTBAR WELDMENT 62846-001 TUBE CYLINDER MOUNT 62891-001 LANYARD ASSY 03570-000 PIN RETAINING 62843-001 GRIP 63926-004 CAPLUG 62784-004 CASTER 11764-012...
  • Page 87 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-41...
  • Page 88 Illustrated Parts Breakdown Section TILT BACK ASSEMBLY TILT BACK ASSEMBLY UL-32 UL-40 68200-000 68200-001 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 068180-000 LOADER BAR ASSY 068180-000 LOADER BAR ASSY 068190-000 LOADER STOP BRACKET ASSY 068190-000 LOADER STOP BRACKET ASSY 068201-000 TILT BACK WELDMENT 32-40 068201-000...
  • Page 89 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-43...
  • Page 90 Illustrated Parts Breakdown Section TILT BACK ASSEMBLY UL-48 68200-002 ITEM PART DESCRIPTION QTY. 68201-001 TILTBACK WELDMENT 68248-000 INNER TUBE 68255-000 TUBE LOCK 68256-000 UPPER HANDLE WELDMENT 68235-000 STRUT WELDMENT 62885-002 END FITTING INNER 62886-001 FITTING CYLINDER END 62891-002 LANYARD ASSY 03570-000 PIN RETAINING 62344-000...
  • Page 91 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-45...
  • Page 92 ANSI MANUAL 064444-000 LABEL, USA 026551-004 RIVET, POP 1/8 .126-.187 GRIP 062218-001 LABEL, INSERT OUTRIGGER 066554-002 LABEL, WARNING USE 061683-008 LABEL, UPRIGHT 068212-001 LABEL, UL25 061205-000 NAME PLATE 066550-010 LABEL, WARNING BEFORE USING 066557-011 LABEL, WARNING MAX LOAD 350 LBS 062217-000...
  • Page 93 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-47...
  • Page 94 ANSI MANUAL 064444-000 LABEL, USA 026551-004 RIVET, POP 1/8 .126-.187 GRIP 062218-001 LABEL, INSERT OUTRIGGER 066554-002 LABEL, WARNING USE 061683-008 LABEL, UPRIGHT 068212-002 LABEL, UL32 061205-000 NAME PLATE 066550-010 LABEL, WARNING BEFORE USING 066557-009 LABEL, WARNING MAX LOAD 300 LBS 062217-000...
  • Page 95 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-49...
  • Page 96 ANSI MANUAL 064444-000 LABEL, USA 026551-004 RIVET, POP 1/8 .126-.187 GRIP 062218-001 LABEL, INSERT OUTRIGGER 066554-002 LABEL, WARNING USE 061683-008 LABEL, UPRIGHT 068212-003 LABEL, UL40 061205-000 NAME PLATE 066550-010 LABEL, WARNING BEFORE USING 066557-009 LABEL, WARNING MAX LOAD 300 LBS 062217-000...
  • Page 97 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-51...
  • Page 98 ANSI MANUAL 064444-000 LABEL, USA 026551-004 RIVET, POP 1/8 .126-.187 GRIP 062218-001 LABEL, INSERT OUTRIGGER 066554-002 LABEL, WARNING USE 061683-008 LABEL, UPRIGHT 068212-004 LABEL, UL48 061205-000 NAME PLATE 066550-010 LABEL, WARNING BEFORE USING 066557-008 LABEL, WARNING MAX LOAD 250 LBS 062217-000...
  • Page 99 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-53...
  • Page 100 Illustrated Parts Breakdown Section AUDITORIUM KIT OPTION UL-25,32,40 68600-000 ITEM PART DESCRIPTION QTY. 068620-000 AUDITORIUM LIFT END ASSY 068621-000 LADDER SUPPORT ASSY 068602-000 OUTRIGGER TUBE ASS 068628-000 OUTRIGGER TUBE WELDMENT 065099-000 LABEL INST TUBE ASSY 061517-000 LABEL UP-RIGHT 062218-000 LABEL INST. 066548-000 LABEL WARNING 066546-000...
  • Page 101 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-55...
  • Page 102 Illustrated Parts Breakdown Section 7-56 UL-25/32/40/48 Portable Personnel Lifts...
  • Page 103 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-57...
  • Page 104 Illustrated Parts Breakdown Section NARROW CAGE OPTION UL-25,32,40,48 68242-001 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 011264-022 SCREW, HHC 5/16-18 UNC X 2 3/4 068149-003 CAGE PAN (NARROW) 068096-000 RAIL BEARING, TOP 068150-001 MIDRAIL WELDMENT (STEEL) 063650-012 GAS SPRING 068150-003 MIDRAIL WELDMENT (ALUM) 068276-001...
  • Page 105 Illustrated Parts Breakdown Section FLUORESCENT TUBE CADDY OPTION UL-25,32,40,48 68239-000-00 ITEM PART DESCRIPTION QTY. 68252-000 TUBE CLIP 68240-000 FLUORESCENT TUBE CADDY HOLDER UL-25/32/40/48 Portable Personnel Lifts 7-59...
  • Page 106 Illustrated Parts Breakdown Section LASER LOCATER OPTION UL-25,32,40,48 67044-000 ITEM PART DESCRIPTION QTY. 67152-000 BODY, CONDUIT DEAD END 34" 67153-000 GASKET 67154-000 COVER, DEAD END 67158-000 VELCRO FT.29 67157-000 BOOT, SWITCH 67156-000 SWITCH, MOMENTARY (MINI) 67160-000 BATTERY, AA DRY CELL 1.5VDC 67155-000 BATTERY HOLDER, AA DRY CELL 29925-006...
  • Page 107 Illustrated Parts Breakdown Section POWER PACK ASSEMBLY OPTION UL-25,32,40,48 - DC 68100-000 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 062906-000 CHARGER 029902-000 CONN 175 AMP 06905-000 CHARGER MOUNT BRACKET 029601-015 CONN RING TERN 3/8 DIA 16-14 068214-004 BATTERY BOX 011252-008 SCREW HHC 1/4-20 X 1 062299-004...
  • Page 108 Illustrated Parts Breakdown Section AUXILIARY PLATFORM LOWERING UL-25,32,40,48 - AC - OPTION 67994-000 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 068274-001 PC BOARD 011240-001 WASHER FLAT #6 005440-000 KEY SWITCH 029931-003 CONN FM PUSH 14-16 067028-000 CONTACT BLOCK 029931-004 CONN FM PUSH 14-16 062799-008 SWITCH PUSH...
  • Page 109 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-63...
  • Page 110 Illustrated Parts Breakdown Section AUXILIARY PLATFORM LOWERING UL-25,32,40,48 - DC - OPTION 67994-001 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 068274-003 PC BOARD 011240-001 WASHER FLAT #6 005440-000 KEY SWITCH 029931-003 CONN FM PUSH 14-16 067028-000 CONTACT BLOCK 029931-004 CONN FM PUSH 14-16 062799-008 SWITCH PUSH...
  • Page 111 Illustrated Parts Breakdown Section UL-25/32/40/48 Portable Personnel Lifts 7-65...
  • Page 112 Illustrated Parts Breakdown Section NOTES: 7-66 UL-25/32/40/48 Portable Personnel Lifts...
  • Page 113 Call Toll Free in U.S.A. 1-800-926-LIFT For Parts: 1-888-UR-PARTS UpRight, Inc. UpRight, Europe 1775 Park Street (Europe, Africa & Middle East) Selma, California 93662 Pottery Road TEL: 559/891-5200 Dun Laoire, Ireland FAX: 559/896-9012 TEL: 353/1/285-3333 PARTSFAX: 559/896-9244 FAX: 353/1/284-0015 P/N 068018-001...

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