Upright AB38 Operation And Parts Manual
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Upright AB38 Operation And Parts Manual

Upright AB38 Operation And Parts Manual

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Operation and Parts
Manual
AB38 BI-ENERGY
SERIAL NO. 2767 to Current
WARNING
All personnel shall carefully read, understand and follow all safety rules,
operating instructions, and National Safety Instructions/Requirements
before operating or performing maintenance on any UpRight Aerial Work
Platform.
p/n : 502513-000

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  • Page 1 Manual AB38 BI-ENERGY SERIAL NO. 2767 to Current WARNING All personnel shall carefully read, understand and follow all safety rules, operating instructions, and National Safety Instructions/Requirements before operating or performing maintenance on any UpRight Aerial Work Platform. p/n : 502513-000...
  • Page 2 Serial Numbers 2767 – Current NGLISH When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.

  • Page 3: Safety Rules

    NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key.

  • Page 4: Table Of Contents

    ONTENTS Operation Safety Rules..............Page 1 Introduction &...

  • Page 5: Introduction & General Description

    Introduction NTRODUCTION This manual covers the AB38 Bi-Energy Aerial Work Platform. This manual must be stored on the machine at all times. Read, understand and follow all safety rules and operating instructions before attempting to operate the machine. ENERAL ESCRIPTION Figure 1: AB38 Bi-Energy 1.

  • Page 6: Special Limitations

    V E R L O A D L A R M The AB38 Bi-Energy is fitted with a load sensing system designed to comply with the requirements os BS EN 280 : 2001 If a load equivelent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital display on the platform control box.

  • Page 7: Controls & Indicators

    Controls and Indicators ONTROLS AND NDICATORS The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the unit. Figure 2: Controls and Indicators Upper Controls 1.

  • Page 8: System Functions

    System Function Inspection YSTEM UNCTION NSPECTION Refer to Figure 1 and Figur e2 for the locations of various controls and indicators. W A R N I N G STAND CLEAR of the work platform while performing the following checks. Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps and debris.

  • Page 9: Emergency Lowering

    Operation O T A T I N G T H E L A T F O R M 1. Select the rotate function button (the button will illuminate to confirm selection). 2. While engaging the Interlock Switch, move the Control Handle forwards or backwards to achieve clock- wise or counterclockwise rotation.

  • Page 10: Transporting The Machine

    Transporting the Machine RANSPORTING THE ACHINE R A N E Secure the straps to chassis lifting/tie down points only. O R K L I F T D A N G E R Forklifting and Lifting by Crane are for transport only. See specifications for weight of machine and be certain that forklift is of adequate capacity to lift the machine.

  • Page 11: Maintenance

    Maintenance AINTENANCE W A R N I N G Never perform service while the platform is elevated. Y D R A U L I C L U I D The hydraulic fluid reservoir is located in the chassis door. Figure 5: Hydraulic Fluid Reservoir and Dipstick NOTE: Never add fluid if the platform is elevated.

  • Page 12: Battery Maintenance

    Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements weighing 26,3 kg (58 lbs.) each. • Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate.

  • Page 13: Inspection & Maintenance Schedule

    Inspection and Maintenance Schedule NSPECTION AND AINTENANCE CHEDULE The Complete Inspection consists of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and maintenance schedule should be performed at the specified inter- vals.

  • Page 14: Daily Preventative Maintenance Checklist

    Daily Preventative Maintenance Checklist AILY REVENTATIVE AINTENANCE HECKLIST AINTENANCE ABLE REVENTATIVE AINTENANCE EPORT Y = Yes/Acceptable Date: _______________________________________ N = No/Not Acceptable Owner: ______________________________________ R = Repaired/Acceptable Model No: ___________________________________ Serial No: ____________________________________ Serviced By: _________________________________ COMPONENT INSPECTION OR SERVICES COMPONENT INSPECTION OR SERVICES Check electrolyte level.

  • Page 15: Labels

    Labels ABELS These labels shall be present and in good condition before operating the machine. Be sure to read, under- stand and follow these labels when operating the machine. Operation Manual Page 13...

  • Page 16: Specifications

    Specifications PECIFICATIONS ITEM METRIC IMPERIAL Duty Cycle 45% of 8 hour s hift Platform Size 0.7 m x 1.3 m (ins ide guardrails ) Max. Platform Capacity 200 kg 440 lbs CE Version 215 kg 475 lbs ANSI Version Max. Num ber of Occupants 2 People 2 People Height...
  • Page 17 This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by UpRight. Each parts list contains the component parts for that assembly. ONTENTS General Assembly.............Page 2 & Page 3 Engine Spares................Page 4 Electrical Schematic..............Page 5 Alternator Schematic..............Page 6 AB38 Bi-Energy PARTS MANUAL Page1...

  • Page 18: General Assembly

    ELECTRICAL BOX MOUNTING PLATE 501769-000 EXHAUST 501824-000 EXHAUST BRACKET 501844-000 VIBRATION MOUNT 501814-000 VIBRATION BUMPERS 501789-000 CHASSIS ENGINE SIDE PANEL 501774-000 ENGINE COVER 501743-000 ENGINE 501788-001 HINGE, ENGINE COVER (LH) 501788-000 HINGE, ENGINE COVER (RH) Page2 AB38 Bi-Energy PARTS MANUAL...
  • Page 19 Illustrated Parts Breakdown - General Assembly Drawing # AB38 Bi-Energy PARTS MANUAL Page3...
  • Page 20 Engine & Alternator Assembly Item Part Description QTY. 501743-000 ENGINE 501744-000 ALTERNATOR 501745-000 FUEL PUMP 501746-000 FUEL PIPE 501747-000 FUEL TANK 501754-000 KUBOTA OC95 SERVICE & PARTS MANUAL 501822-000 FUEL FILTER 11460-63012 STARTER 11460-03310 HEAD GASKET Page4 AB38 Bi-Energy PARTS MANUAL...
  • Page 21 Illustrated Parts Breakdown - Engine & Alternator Assembly AB38 Bi-Energy PARTS MANUAL Page5...
  • Page 22 Illustrated Parts Breakdown - Engine & Alternator Assembly Page6 AB38 Bi-Energy PARTS MANUAL...
  • Page 24 Local Distributor: UI Distribution North America inc. 2686 S. Maple Avenue Fresno, CA, 93725 Tel: (559) 443 6600 Fax: (559) 268 2433 Email: info@uidistribution.com www.uidistribution.com UROPE TEL: +353 1 620 9300 FAX: +353 1 620 9301 Unit S1, Park West Industrial Park Friel Avenue Nangor Road Dublin 12, Ireland...

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